International Sales Networks of KOMAC Hydraulic Breaker ... · TOR Hydraulic Breaker improves...

Hydraulic Breaker TOR SeriesBreak Anything... Except the Bank

KOMAC AMERICA, INC. 9009 FREEWAY DR. SUITE 1 MACEDONIA, OH 44056 TEL : +1-330-468-0833~5 FAX : +1-330-468-0847 E-MAIL : [email protected], [email protected]

KOMAC EUROPE B.VVlaardingweg 40, 3044 CK Rotterdam, The NetherlandsTel: +31-10-437-6292 Fax: +31-10-437-8908 E-Mail: [email protected]

KOMAC HEAD OFFICE6F, Shinsong B/D, 25-4, Yeouido-Dong, Yeoungdeungpo-Gu, Seoul, KoreaTEL : +82-2-761-0880(Rep.) FAX : +82-2-761-0049 E-MAIL : [email protected], [email protected]

KOMAC CHINA / QINGDAOPuji, Industrial Park, Jlaozhou, Qingdao, ChinaTel : + 86-532-8626-0952 Fax : + 86-532-8626-0951E-Mail: [email protected], [email protected], [email protected]

KOMAC INDIA216, Mehta House 36, Pandita Ramabai Road, Mumbai-400 007, IndiaTel : + 91-22-2362-5656 Fax : +91-22-2364-9401 E-Mail: [email protected], [email protected], [email protected]

Contact

www.komac.co.kr

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［ International Sales Networks of KOMAC ］

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KOREAHEAD OFFICE

KOMACEUROPE B.V

KOMACINDIA

KOMACCHINA / QINGDAO KOMAC

AMERICA, INC.

KOMAC, the reliable manufacturer of the boom mounted hydraulic breaker and other hydraulic attachments(Hydraulic Crusher, Pulverizer, Vibrating Compactor, Vibrating Roller, Pile Driver) introduces the best completeselection of hydraulic breakers available all over the world.

Powered by the hydraulic system of your excavator, skid steer loader, backhoe loader and wheel loader, theKOMAC hydraulic breaker breaks the heavily-reinforced concrete and rocks efficiently at the lower cost.

The advanced technology of KOMAC hydraulic breaker provides customers with increased satisfactions in bothproductivity and working efficiency.

KOMAC Hydraulic Breaker.Best answers to all your breaker questions.

KOMAC

CE Certificate Certificate of D-U-N-S number Homologation Certificate ISO 9001 AEM Member

CONTENTS� Features of TOR Series

� Selections of TOR Series

� Applicable Model & Structure

� Quality Control Inspection Flow

� Quality Assurance System

Swivel Valve Application (S-type)

- Prevent the damage of the

existing hose

Blank Firing ProtectionSystem

- Protect the parts (tool pins, through bolts and other parts)

- Lengthen the breaker life

Auto-Greasing System

- Increase breaker durability

- Advance efficiency

- Grease easily

Under Water System

- Remote location of the air-check valve in the top side from the impact point

- Prevent dust influx into the breaker

- Operate with our unique device in thedeep water

Valve and the Cylinder Adjuster in the front panel

- Easy for the oil flow adjustment aswell as customer maintenance

Shock Absorbing Systemin the Accumulator

- Enhance the equipment durability by shock buffering in the impact

- Increase efficiency with the oilsupplement

Luxury Class of Hydraulic Breaker- Blank-Firing protection system to protect the parts when a breaker is blank-fired.- Auto-greasing device with the protection cover and under water system as standard option (S-Type)- Swivel valve block & protection cover- Noise control by using more silent frames- Improved tool and tool bush as extended grease holes up to the tool bush- Great technology combined with luxury design- Tool pin’s cover plate prevents the breakaway of tool pin without using the stop pin- Superior performance with increased impact power and force stability- Creative arts in the hydraulic breaker- Latest manufacturing technology- New generation with enhanced features from existing TOR Series

TOR Hydraulic Breaker improves breaking productivity, maximizes impact energy and increase impact frequencyNew components and a variety of invaluable features designed to improve productivity, reliability and serviceability.

- AUTO GREASE REFILL HOLE(Opened) - AUTO GREASE REFILL COVER FOR SAFETY - SWIVEL VALVE ( S-TYPE) - NON-STOP PIN

● Blank firing protection system to protect the parts

● Auto-Grease Device & protection cover

● Swivel valve block

● Noise control by using more silent frames

● Breakaway prevention of stop pin by invisible structure of tool pin

● Great technology combined with good looking design

The TOR’s main features are :

V : Vertical type for Excavator S : Silence type for Excavator H : Horizontal type for Excavator

Easily broken normal steel bolt.

Short term Bracket Durability.

Easily broken through bolt.

Easily worn-out by improper Heat-treatment.

Side Bolt broken by Non-welded Set Plate.

Use Anti-Vibration Bolt in order to prevent breaking bolt.

Long durability of Bracket by superior material use.

Long life-cycle of Through Bolt by creative design.

Strong Chisel by proper Heat-treatment

Welded Set Plate Bracket to protect the Side Bolt

from the Breakage.

KOMAC TOR Breaker OTHER BRAND

Features of TOR Series

KOMAC launched the world’s first Auto Grease Device for “V”(Open) type.

Designed to perfectly mount the device on the Valve Housing Assembly with a protecting cover Acquired an international patent by attaching the auto-greasing device on the“V”type

- Enhanced Productivity by not requiring Grease work manually - Improved Durability of Tool Bush and Thrust Bush by using the device on the“V”type Think tank of KOMAC R & D institute will keep go on passion of development to enhance quality day and night

SpecificationTOR 13S TOR 13V TOR 13H TOR 13V5

9.0 ~ 16.0

19,842 ~ 35,274

950

2,094.39

460

1,014.13

80.0 ~ 110.0

195.0

2,828.16

150.0 ~ 170.0

2,175.51 ~ 2,465.57

500 ~ 950

102

4.02

1,000

39.37

265

2,599

○

9.0 ~ 16.0

19,842 ~ 35,274

1,100

2,425.08

460

1,014.13

80.0 ~ 110.0

195.0

2,828.16

150.0 ~ 170.0

2,175.51 ~ 2,465.57

500 ~ 950

102

4.02

1,000

39.37

265

2,599

─

9.0 ~ 16.0

19,842 ~ 35,274

1,005

2,215.65

460

1,014.13

80.0 ~ 110.0

195.0

2,828.16

150.0 ~ 170.0

2,175.51 ~ 2,465.57

500 ~ 950

102

4.02

1,000

39.37

265

2,599

─

9.0 ~ 16.0

19,842 ~ 35,274

1,100

2,425.08

460

1,014.13

80.0 ~ 110.0

195.0

2,828.16

150.0 ~ 170.0

2,175.51 ~ 2,465.57

500 ~ 950

102

4.02

1,000

39.37

265

2,599

○

Unittonlbskglbskglbs

l/minbarpsibarpsi

bpmmminchmminch

kg f-mjoule

Item / Model

*Operating Weight( Mount Cap+TOOL )

Selection of Machine

Weight of Main Body

Setting Pressure( of Machine )

Operating pressure( of Breaker / Hammer )

Required Oil Flow Rate

Impact Rate

Rod/Chisel

Impact energy

Auto-Grease System

TOR 13 series :

Dia.

Length

General

TOR 18 series :

TOR 23 series :

TOR 36 series :

TOR 42 series :

TOR 55 series :

Above specifications are subject to change without prior notice for quality improvement. Above specifications are subject to change without prior notice for quality improvement.

Selections of TOR Series

SpecificationTOR 18S TOR 18V TOR 18H TOR 18V517.0 ~ 23.0

37,479 ~ 50,706

1,250

2,755.78

620

1,366.87

90.0 ~ 125.0

200.0

2,900.68

160.0 ~ 180.0

2,320.54 ~ 2,610.61

360 ~ 700

108

4.25

1,100

43.31

420

4,119

○

17.0 ~ 23.0

37,479 ~ 50,706

1,320

2,910.10

610

1,344.82

90.0 ~ 125.0

200.0

2,900.68

160.0 ~ 180.0

2,320.54 ~ 2,610.61

360 ~ 700

108

4.25

1,100

43.31

420

4,119

─

17.0 ~ 23.0

37,479 ~ 50,706

1,150

2,535.32

610

1,344.82

90.0 ~ 125.0

200.0

2,900.68

160.0 ~ 180.0

2,320.54 ~ 2,610.61

360 ~ 700

108

4.25

1,100

43.31

420

4,119

─

17.0 ~ 23.0

37,479 ~ 50,706

1,320

2,910.10

610

1,344.82

90.0 ~ 125.0

200.0

2,900.68

160.0 ~ 180.0

2,320.54 ~ 2,610.61

360 ~ 700

108

4.25

1,100

43.31

420

4,119

○


l/minbarpsibarpsi

bpmmminchmminch

kg f-mjoule

Item / Model



Weight of Main Body




Impact Rate

Rod/Chisel

Impact energy

Auto-Grease System

Dia.

Length

General


39,683 ~ 57,320

1,550

3,417.16

710

1,565.28

125.0 ~ 150.0

210.0

3,045.71

160.0 ~ 180.0

2,320.54 ~ 2,610.61

400 ~ 800

135

5.31

1,200

47.24

490

4,805

○

18.0 ~ 26.0

39,683 ~ 57,320

1,630

3,593.53

700

1,543.24

125.0 ~ 150.0

210.0

3,045.71

160.0 ~ 180.0

2,320.54 ~ 2,610.61

400 ~ 800

135

5.31

1,200

47.24

490

4,805

─

18.0 ~ 26.0

39,683 ~ 57,320

1,150

2,535.32

700

1,543.24

125.0 ~ 150.0

210.0

3,045.71

160.0 ~ 180.0

2,320.54 ~ 2,610.61

400 ~ 800

135

5.31

1,200

47.24

490

4,805

─

18.0 ~ 26.0

39,683 ~ 57,320

1,630

3,593.53

700

1,543.24

125.0 ~ 150.0

210.0

3,045.71

160.0 ~ 180.0

2,320.54 ~ 2,610.61

400 ~ 800

135

5.31

1,200

47.24

490

4,805

○


l/minbarpsibarpsi

bpmmminchmminch

kg f-mjoule

Item / Model



Weight of Main Body




Impact Rate

Rod/Chisel

Impact energy

Auto-Grease System

Dia.

Length

General


59,525 ~ 77,162

2,150

4,739.94

920

2,028.25

160.0 ~ 190.0

230.0

3,335.78

160.0 ~ 180.0

2,320.54 ~ 2,610.61

360 ~ 700

145

5.71

1,300

51.18

758

7,433

○

27.0 ~ 35.0

59,525 ~ 77,162

2,200

4,850.17

910

2,006.21

160.0 ~ 190.0

230.0

3,335.78

160.0 ~ 180.0

2,320.54 ~ 2,610.61

360 ~ 700

145

5.71

1,300

51.18

758

7,433

─

27.0 ~ 35.0

59,525 ~ 77,162

2,300

5,070.63

910

2,006.21

160.0 ~ 190.0

230.0

3,335.78

160.0 ~ 180.0

2,320.54 ~ 2,610.61

360 ~ 700

145

5.71

1,300

51.18

758

7,433

─

27.0 ~ 35.0

59,525 ~ 77,162

2,200

4,850.17

910

2,006.21

160.0 ~ 190.0

230.0

3,335.78

160.0 ~ 180.0

2,320.54 ~ 2,610.61

360 ~ 700

145

5.71

1,300

51.18

758

7,433

○


l/minbarpsibarpsi

bpmmminchmminch

kg f-mjoule

Item / Model



Weight of Main Body




Impact Rate

Rod/Chisel

Impact energy

Auto-Grease System

Dia.

Length

General


74,957 ~ 103,617

3,210

7,076.84

1,320

2,910.10

190.0 ~ 250.0

240.0

3,480.81

160.0 ~ 180.0

2,320.54 ~ 2,610.61

240 ~ 500

155

6.10

1,500

59.06

1,072

10,513

○

34.0 ~ 47.0

74,957 ~ 103,617

3,310

7,297.30

1,320

2,910.10

190.0 ~ 250.0

240.0

3,480.81

160.0 ~ 180.0

2,320.54 ~ 2,610.61

240 ~ 500

155

6.10

1,500

59.06

1,072

10,513

─

34.0 ~ 47.0

74,957 ~ 103,617

2,980

6,569.77

1,320

2,910.10

190.0 ~ 250.0

240.0

3,480.81

160.0 ~ 180.0

2,320.54 ~ 2,610.61

240 ~ 500

155

6.10

1,500

59.06

1,072

10,513

─

34.0 ~ 47.0

74,957 ~ 103,617

3,310

7,297.30

1,320

2,910.10

190.0 ~ 250.0

240.0

3,480.81

160.0 ~ 180.0

2,320.54 ~ 2,610.61

240 ~ 500

155

6.10

1,500

59.06

1,072

10,513

○


l/minbarpsibarpsi

bpmmminchmminch

kg f-mjoule

Item / Model



Weight of Main Body




Impact Rate

Rod/Chisel

Impact energy

Auto-Grease System

Dia.

Length

General


103,617 ~ 154,324

4,150

9,149.18

1,880

4,144.69

210.0 ~ 310.0

240.0

3,480.81

160.0 ~ 190.0

2,320.54 ~ 2,755.64

210 ~ 450

175

6.89

1,650

64.96

1,310

12,847

○

47.0 ~ 70.0

103,617 ~ 154,324

4,380

9,656.24

1,880

4,144.69

210.0 ~ 310.0

240.0

3,480.81

160.0 ~ 190.0

2,320.54 ~ 2,755.64

210 ~ 450

175

6.89

1,650

64.96

1,310

12,847

─

47.0 ~ 70.0

103,617 ~ 154,324

4,200

9,259.41

1,880

4,144.69

210.0 ~ 310.0

240.0

3,480.81

160.0 ~ 190.0

2,320.54 ~ 2,755.64

210 ~ 450

175

6.89

1,650

64.96

1,310

12,847

─

47.0 ~ 70.0

103,617 ~ 154,324

4,380

9,656.24

1,880

4,144.69

210.0 ~ 310.0

240.0

3,480.81

160.0 ~ 190.0

2,320.54 ~ 2,755.64

210 ~ 450

175

6.89

1,650

64.96

1,310

12,847

○


l/minbarpsibarpsi

bpmmminchmminch

kg f-mjoule

Item / Model



Weight of Main Body




Impact Rate

Rod/Chisel

Impact energy

Auto-Grease System

Dia.

Length

General

Wider Carrier Range of Komac Hydraulic Breaker(Operating Weight and Average Mounting Group)

Bobcat

Case

Case/Poclain

Caterpillar

DOOSAN

Hitachi

JCB

KOBELCO

KOMATSU

LIEBHERE

HYUNDAI

O&K

VOLVO

TOR13(9~16Tons)

TOR18(13~18Tons)

TOR23(18~26Tons)

TOR36(27~35Tons)

TOR42(34~47Tons)

TOR55(47~70Tons)

WX120, CX130,CX135,588P,788F,880,888,9010,9020

CK60,CK61,688

E110B, 205,206,311,312,314,515,206BFT,212BFT

DX140W

EX100,EX110,EW120EX130,EX135,UH051,UH053,UH061,UH063ZAXIS120

JS130,JS145,805,806,811,812,814,5C/W

SK115,SK120,SK135,SK150,K120,K150,K904,K905

PC100,PW110,PC120,PC128,PC130,PW130

A900,R900,A/R901,R308,A310,A312,A314

ROBEX130W,ROBEX140

MH3.5,RH4,MH4,MH4.5

EC130,EW130,EC140,EW145,EW646,L60E,L70E

WX150, CX160,788RR,1085

70CK,80CK,81CK,888

214B,E120B,315,525B,535B

SOLAR170

JS150,JS160,JS175

SK135,SK160,K150

PC100,PW110,PC120,PC128,PC130,PW130

A900,R900,A/R901,R308,A310,A312,A314

ROBEX160/170WROBEX180

RH4.5,RH5,MH5

EC150,EW150,EW160,L90E

CX180,CX210, CX225,CX240, WX170WX220,CX188FG,9030, 9040,1080,1088,125B

85CK,90CK,115PC,125CK,1088, 1188,6988

215,219,224, 225,318,320,321, 322,E/EL180,E/EL220,E/EL240,517, 527,545

DX210W,DX220LC

EX200,EX210,EX220, EX225,EX230,H801/803,UH09(e),UH073,UH103,ZAXIS200,ZAXIS230

JS180,JS200,SJ210,JS220,JS240,7B/C,8C/D

K907,SK200,210220,230,235,K909ED180,190,K220

PC180,PC200,PC210,PC220,PC228,PC230,PC240

A/R904,A/R912,A/R914,A/R921,A/R922,A924,A/R932,R941

ROBEX200W,ROBEX200,ROBEX220,ROBEX250

MH5.5,RH5.5,MH6,RH6,MH6.5,RH6.5,RH8

EC200,EC210,EC230,EC240,EW230

9045B,CX240,CX290,CX1288,6050,9050B,CX330,CX1188FG

1288,SC150L,RC200, 160CK/CL,170CK-B

229,325, E/EL300,229D,231,330

DX300LC,SOLAR300LC

EX270,EX280,UH121UH123,UH43,EX300,EX350,ZAXIS270,ZAXIS330

JS330

SK270LC,SK290SK300,SK320K300,K912

PC250,PC280PC300,PC350

A/R942LIT,A/R934,R924R932LIT

ROBEX280/290,ROBEX300,ROBEX320,ROBEX330

RH8.5,RH9RH9.5,RH11RH12,RH14

EC280,EC290EC300

CX350,CX460,CX1288FG, 170C,2200B,9060

22CK/CL,220CK.B

235,330BL/CL,345BL

DX350LC, DC380LC, DX420LC

EX370,EX400,EX450,UH171,UH181

JS460

SK330,SK400SK480,K400,K914,K916

PC360,PC400PC450

R944,R952,R954R961,R962

ROBEX360,ROBEX420,ROBEX450

RH16,RH16.5,RH18,RH20,RH25

EC360,EC390,EC420,EC450,EC460

300CK

50ME, 245,345,350,365

DX480LC

UH120,UH20,EX550EX600,EX700

SK600

PC600,PC650,PC750

A944,R962LIT,R964,R974

ROBEX500

RH23,RH25.5,RH30D

EC620, EC650

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We, KOMAC, have adopted the strict Quality Assurance System, which is essential forcustomer satisfaction.

ISO certification, CE, TUV mark and other intellectual property rights enable us to be one ofthe best breaker manufacturers in the world.

� Back Head

Installed the oil connections (input /output) and the gas valve- Maximized energy

The nitrogen gas in the back head is compressed once the piston moves upward by the oil pressure and accumulation of the energy, which is converted into the blow energy effectively as the piston descends.

- Auto-greasing SystemThe Auto-greasing system provides working efficiency as well as enhancing breaker durability.

- Underwater systemRemote location of air-check valve from the impact point prevents dust influx into the breaker. The underwater operation is available with unique device installation even in the deep water.Combination with Auto-grease device offers improved efficiency.

� Valve System

Easy to access of the external control valve.- Structural Safety

The Safety increases efficiency and protection in housing and the valve provides smooth operations and controls functions of the piston.

- Cylinder RegulatorThe regulator increases working efficiency with regulating the breaker power and the number of impacts by controlling moving distance of the piston.

- Valve RegulatorThe Valve controls the oil flow and the rated pressure in the breaker.

� Accumulator

The accumulator is composed of a rubber film, is compressed by the nitrogen gas in the upper part and is connected with the cylinder at the blow part.- Shock Absorption System

The Shock absorption system enhances equipment durability in the impact and increases efficiency with oil supplements.

� Cylinder

The minimum hydraulic system enables the breaker to maximize efficiency for reciprocation ofthe piston where high and low tension circulates.- Cylinder Stability

The cylinder is manufactured by a precision machinery with the appropriate quality assurance, offering quality satisfaction.

� Piston

The piston is installed in the cylinder, which converts the oil pressure into the impact power to break rocks.- DurabilityQuality proven materials in intensity, anti-wear, heat resistance, tenacity, anti-impact, internal pressure lengthen the life of piston.

- Post ManagementThe appropriate quality assurance system offers quality satisfaction.

� Through Bolt

The 4 units of the bolts firmly fix the important components onto the breaker.

� Front head

The front head supports the breaker and assembly with the bush, buffering shocks from the chisel.

� Chisel

The Heat-treated tool for breaking rocks.Moil Point Suitable for most of demolition, road construction, pier work as well as civil engineering.Chisel (Wedge Point) Suitable for most of demolition, concrete cutting as well as tunnel construction.Blunt Suitable for mine as well as a quarry.

Applicable Model & Structure

Quality Control Inspection Flow

MeterialIncomingInspection

StockInput

Product Line

Final Check Packing Manufacturing

Re-work,Request Claim

Re-work

NO

IssueNon-Conformity Report

PerformanceTest

IssueNon-Conformity Report

NO

Quality Assurance System

¤ Customer Oriented Policy

¤ Fast Action plan for any complaints

¤ Part Supply by JIT System

¤ Service Training scheduled at Headquarters yearly

¤ Regular Technical Training by visiting dealersKOMAC, as a leading manufacturer of hydraluic breakers, has led the way in attachment industries.

KOMAC`s hydraulic breakers had been ensuring and exceeding customers` expections in the field as well as through various construction equipment trade shows.

KOMAC`s mission is to be recognized as a world leader in maufacturing hydraulic breakers.

KOMAC commits to focus in continual improvement in business performace, productivity, quality and most importantly in dedication to customers.

KOMAC Mission Statement

International Sales Networks of KOMAC Hydraulic Breaker ... · TOR Hydraulic Breaker improves...

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