International Media Test Drive. PRODUCT CONCEPT Based on the Ferrari product range models, the...
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Transcript of International Media Test Drive. PRODUCT CONCEPT Based on the Ferrari product range models, the...
International Media Test Drive
PRODUCT CONCEPT
Based on the Ferrari product range models, the Special Series centre around clearly defined concepts developing innovative content and styling that will set them apart from the original models, as they also target a distinctive and specific type of client.
THE 458 SPECIALE CLIENT
These clients want to test and improve their driving skills, and are looking for an even more high performance and extreme car, including styling-wise
They are also quite willing to accept certain compromises in terms of on-board comfort in favour of a genuinely high performance car
They will spend 85% of their driving time on mixed routes and motorway and 15% on the track
70% repeater clients own other Ferrari sports cars, with 20% of these having owned either a Challenge Stradale or a 430 Scuderia
A large percentage of these owners participate in track events: 47% vs 16% 458 Italia
KEY INNOVATIONS
ENGINE AERODYNAMICS DYNAMICS
+ 50% technological innovations compared to previous Special Series
New gear-shift strategy:Up and Down
Highest performance V8 ever:
135 cv/l
Side Slipe angle Control (SSC)
New Extreme Design braking system
Mobile front aerodynamicsMichelin Pilot Sport Cup 2
Frequency ShapedSCM
Active rear aerodynamics
RADICAL DESIGN
More than 20 new styling features compared to the 458 Italia
ENGINE
The most powerful road-going V8 in Ferrari history (605 cv) with a specific power output of 135 cv/l: an absolute record
Challenge Stradale 430 Scuderia 458 Speciale105
110
115
120
125
130
135
140
118 118
135
Specifi
c P
ow
er
[cv/l]
Highest ever aerodynamic efficiency for a production model Ferrari
AERODYNAMICS
Challenge Stradale 430 Scuderia 458 Speciale0.60
0.70
0.80
0.90
1.00
1.10
1.20
1.30
1.40
1.50
1.60
0.981.06
1.50
Aero
dynam
ic E
fficie
ncy
VEHICLE DYNAMICS
Challenge Stradale 430 Scuderia 458 Speciale0.00
0.20
0.40
0.60
0.80
1.00
1.20
1.40
0.97
1.221.33
Late
ral acc
ele
rati
on[g
]
Fastest ever response time to commands: 0.060 sHighest ever lateral acceleration: 1.33 g
SIDE SLIP ANGLE CONTROL (SSC)
First time on a Ferrari production car
SSC active in RACE and CT OFF Manettino settings
Improved car control on the limit : more
consistent performance and faster acceleration
out of corners on track, thanks to the seamless
integration with F1-Trac control strategy
Improved fun behind the wheel:
manageable oversteer and superb vehicle
response time on challenging roads, thanks to
the integration with E-Diff control strategy
EXTERIOR: -13 KGUNSPRUNG MASSES: -13
KGCHASSIS AND
BODYSHELL: -20 KGENGINE: -8 KG
- 90 KG WEIGHT VS 458 ITALIA - EXTERIORThinner windscreenand other window
glassLexanRTM bumpers
and diffuser
Carbon-fibre underbody Forged rimsExtreme Design
brakes
- 90 KG WEIGHT VS 458 ITALIA - INTERIOR
Carbon-fibre
INTERIOR: -20 KG
No glove box
Alcantara
Technical fabrics (F1 and Sail-3D)Thinner treadplate
LIGHT AND INNOVATIVE MATERIALS
Alcantara®: the perfect trim material for the 458 Speciale because of its functional and aesthetic qualities: Sporty Lightweight Resistant
3D Fabric trimmed via a process not involving layering Improved breathability Multiple colours
KEY PERFORMANCE
Max. Power [cv] 510 @8500 rpm 605 @9000 rpm
Weight/Power [kg/cv] 2.45 2.13
Max. Specific Power [cv/l] 118 135
0-100 km/h [sec] 3.6 3.0
0-200 km/h [sec] 11.6 9.1
100-0 km/h [m] 34.0 31.0
200-0 km/h [m] 131.0 122.0
Aero Efficiency 1.06 1.50
Response Time [sec] 0.066 0.060
Lateral Acceleration [g] 1.22 1.33
Fiorano Lap Time [sec] 85.0’’ 83.5’’
OPTIONAL TELEMETRY (I)
Advanced Telemetry System fully integrated with car’s multimedia system:
On-board availability on instrument cluster Sound and video available Sessions can be recorded onto USB App for i-Pad with Wi-Fi updates and analysis for co-
driver
In car/out of car video footage
App for analysis and co-driving
OPTIONAL TELEMETRY (II)
The system uses high precision GPS antennae and sensors in the car itself to take readings
Data is then processed using specific algorithms to provide valuable information for improving performance still further
Circuit recordingLaps comparison on key
parametersDeltas vs Best Lap
COLOURS AND LIVERIES
MOST POWERFUL NATURALLY-ASPIRATED ROAD-GOING V8 FROM FERRARI
MAXIMUM POWER
Maximum power is the highest ever achieved by a road-going Ferrari V8
360Modena F1
Challenge Stradale
F430 F1 430 Scuderia 458 Italia 458 Speciale0
100
200
300
400
500
600
700
400 425
490510
570
605
Po
we
r (C
v)
SPECIFIC POWER
Specific power is the highest ever achieved by a naturally-aspirated engine
for a road car
360Modena F1 Challenge Stradale
F430 F1 430 Scuderia 458 Italia 458 Speciale
112
119114
118
127
135
Specifi
c P
ow
er
[Cv/L
]
MEAN EFFECTIVE PRESSURE (BMEP)
BMEP is the highest ever achieved by a naturally-aspirated engine for a
road car
360Modena F1
Challenge Stradale
F430 F1 430 Scuderia 458 Italia 458 Speciale8
9
10
11
12
13
14
15
16
13.1 13.113.6 13.7
15.1 15.1
BM
EP (
ba
r)
COMPRESSION RATIO
Compression ratio is higher than on any other road-going gasoline engine
360Modena F1 Challenge Stradale
F430 F1 430 Scuderia 458 Italia 458 Speciale8
9
10
11
12
13
14
15
Co
mp
ress
ion
ra
tio
14:1
12.53:1
11.88:111.16:1
11.2:111:1
EFFICIENCY
Overall efficiency may be measured by the ratio between: certified NEDC CO2
emissions and: maximum power … which is further improved on the 458 Speciale.
360F1Challenge Stradale F430 430 Scuderia 458 Italia 458 Speciale0
0.2
0.4
0.6
0.8
1
1.2
CO
2 e
mis
sions
/ Pow
er
inst
alled
(g/k
m /C
V)
THERMAL EFFICIENCY
Compression ratio has been increased from 12.5:1 to 14:1 to improve
thermal efficiency
Da Heywood, J.B., Internal Combustion Engine Fundamentals, McGraw Hill, 1988, pag. 170
THERMAL EFFICIENCY
Compression ratio increase: how we made it work
Extensive knowledge of the combustion chamber: the shape has been optimized to improve the flame velocity
Mixture preparation and Combustion Models have been further developed and well calibrated
Ion sensing combustion monitoring system has been improved with new strategies
COMBUSTION EFFICIENCY
Specific coils and a dedicated CPU monitor the combustion event in each cylinder. Ignition and injection calibrations are optimized in real time, cylinder by cylinder, according to the actual operating conditions.
Knock event
Ion current
Pressure trace
Engine Control Unit
Regulation of the spark advance
COMBUSTION EFFICIENCY
The pressure in the combustion chamber is increased (+10bar at wide open
throttle)
1000150020002500300035004000450050005500600065007000750080008500900040
50
60
70
80
90
100
110
Comparison Pmax
458 Speciale458 Italia
revs [rpm]
Pre
ssure
[bar]
+10 bar
VOLUMETRIC EFFICIENCY
0 10 20 30 40 50 60 70 80 90 100750770790810830850870890910930950
Intake duct area
458Italia
458Speciale
Lenght (mm)
Are
a (
mm
²)
The intake runners feature a new geometry (shorter ducts) for better performance
at high revs.
The intake ports (inside the cylinder head) feature a new geometry to increase
the flow coefficient (+5%) especially with high valve lift.
5 6 7 8 9 10 11 12
flow coefficient
458Italia
458Speciale
Valve lift [mm]
CE
+5%
VOLUMETRIC EFFICIENCY
New cam profiles for higher valve lift
-360 -270 -180 -90 0 90 180 270 3600.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
458Speciale ASP
F136FB Alz.valv. Aspiraz
458Speciale SCA
Engine Angle [ ° ]
Va
lve
Lif
t [
mm
]
VOLUMETRIC EFFICIENCY
New silencers design with tailpipes in side position due to aerodynamic
requirements and reduction of back pressure (up to -25%).
5000 5250 5500 5750 6000 6250 6500 6750 7000 7250 7500 7750 8000 8250 8500 8750 90000
50
100
150
200
250
300
350
400
458Italia
458Speciale
mB
ar
-25%
rpm
MECHANICAL EFFICIENCY
Materials and coatings developed in F1 to reduce engine friction.
New piston material to contain mass.
Increased Yeld point up to 50% @ 250°C
Increased ultimate tensile stength up to 33% @ 250°C
New materials and coatings for the con rod small end bearings and piston pins.
458 Special
e
458 Italia
MECHANICAL EFFICIENCY
The crankshaft geometry was redesigned to optimise and improve
lubrication of the conrod bearings in any condition of use.
0 90 180 270 360 450 540 630 720
Oil flow to conrod bearings
458Italia
458Speciale
engine angle [°]
oil fl
ow
[l/m
in]
PERFORMANCE COMPARISON: 458 SPECIALE VS 458 ITALIA
1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000
250
265
280
295
310
325
340
355
370
385
400
415
430
445
460
475
490
505
520
535
550
0
40
80
120
160
200
240
280
320
360
400
440
480
520
560
600
640
458 Speciale Torque458 Italia Torque458 Speciale Power
rpm
Nm
Cv
PERFORMANCE COMPARISON: 458 SPECIALE VS 430 SCUDERIA
1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500
250
265
280
295
310
325
340
355
370
385
400
415
430
445
460
475
490
505
520
535
550
0
40
80
120
160
200
240
280
320
360
400
440
480
520
560
600
458 Speciale Torque430 Scuderia Torque458 Speciale Power430 Scuderia Power
rpm
Nm
Cv
FERRARI FOUNDRY
(Light Alloy Technologies Area)
ATLL 1954 to TODAY
Ferrari Foundry was built to produce high quality Al and Mg castings for the Scuderia’s racing cars
Ferrari Foundry was upgraded and extended to cope with demand from the GT production car side of the business
1954
Ferrari Foundry was moved to the current facility, having previously been located in the area now housing the Ferrari Classiche division
1993
Ferrari Foundry produces Al-Si alloy castings for Ferrari GT and F1 engines and chassis
Today
ATLL STATISTICS - PRODUCT
20 Castings for ferrari engines (v8 and
v12)
11 Castings for maserati engines (v6 and
v8)
INDUSTRIAL CASTINGS TEAM
Castings for f1 racing division
Castings for prototype cars
SPECIAL CASTINGS TEAM
ATLL PRODUCTION FLOW
Cores
Casting
Sand removal FinishingHeat treatment Controls
Delivery of castings
Shell Mould Sand Mould
Melting Furnaces
MOULD MAKING – CORES
“Cores” are sand patterns (made by hardening the sand using specific binders and procedures) which, once inserted into the sand or shell mould, create cavities or parts of the component that could not otherwise be obtained.
4
MOULD MAKING – MOULDS
The “mould” is the sand pattern into which the molten metal is poured, and is the negative form of the casting we want to produce.
The sand is used to make both the moulds and the cores.
39
CASTING PRODUCTION–SHELL MOULD CASTING
The “shell” is a permanent steel mould into which the liquid aluminum is poured. In our case, it would be more accurate to refer to the shells as semi-permanent, however, as they also contain temporary sand cores.
Shell mould casting production is a process that ensures a defect-free product, thanks to the meticulous control of a multitude of factors
CASTING PRODUCTION–SAND CASTING
The “sand mould” is made only of sand and resins and consists of the mould and cores.
This process involves the loss of the mould: every time liquid aluminum is poured into a sand mould, it has to be destroyed to extract the casting
HEAT TREATMENTS
Aluminium castings are heat-treated to achieve maximum mechanical characteristics.
Various types of heat treatment are used in ATLL to obtain different characteristics on the basis of
design requirements.
Controls – Laboratory Area / Product Conformity
The following controls are carried out in this area:
Visual inspection X-ray Dimensional Chemical composition and density of the aluminium Sand characteristics tests Mechanical characteristics of castings