Interior Colours of US Aircraft Part 2

download Interior Colours of US Aircraft Part 2

of 18

Transcript of Interior Colours of US Aircraft Part 2

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    1/18

    Interior Colours of US Aircraft, 1941-45

    Part II

    byMartin WaligorskiPhotos courtesy of US Navy, Library of Congress, US Air Force

    This is the second part of the three-part feature covering the finishes and colours used for theinteriors of American-produced aircraft of the World War II era. Please refer topart onefor

    general information on the development and the variety of finishes used. This part two coversinteriour finishes of the US Army Air Corps / Air Force aircraft. The forthcomingpart threewill

    be devoted to Navy aircraft types. - Ed.

    Back to Interior Colours of US Aircraft, 1941-45 - Part I

    Proceed to Interior Colours of US Aircraft, 1941-45 - Part III

    In the first part of this feature (seeInterior Colours of US Aircraft, 1941-45 - Part I)we have

    discussed the protective finishes used in US aircraft production of the immediate pre-war and

    World War II period, and the evolution of colour shades and specifications used in thatproduction.

    In this installment we will go more specifically into interiour finishes of selected US Army AirCorps / Air Force types. It is perhaps worth pointing out again that the author's intent is

    summarizing the current state of knowledge on the subject, knowing that the picture may in

    many cases be somewhat blurry and incomplete. The information for the article has beenassembled over recent years form various sources, including books, articles and onlineresources. Although the author has done his best to differentiate between established facts and

    opinions, the presented information cannot be considered as definitive. Future research - and

    there remains a lot to do! - may also introduce changes and additions to our current views.

    Any errors contained herein are the sole responsibility of the author. Additional comments orsuggestions are always welcome.

    USAAF interior colours

    When considering the popular Air Force types, one should keep in mind the truly huge

    production series of these aircraft. Because of the demand, many aircraft types were also mass-

    produced in multiple plants, most often very distant apart. It is documented that the productionstandards on all levels could vary wildly between them -a well-known fact that made the B-24,

    for example, a maintenance nightmare. To get a better idea, let's list the manufacturing locations

    of the most-produced aircraft types:

    http://www.ipmsstockholm.org/info_team.htmhttp://www.ipmsstockholm.org/info_team.htmhttp://www.ipmsstockholm.org/info_team.htmhttp://www.ipmsstockholm.org/magazine/2004/01/stuff_eng_interior_colours_us.htmhttp://www.ipmsstockholm.org/magazine/2004/01/stuff_eng_interior_colours_us.htmhttp://www.ipmsstockholm.org/magazine/2004/01/stuff_eng_interior_colours_us.htmhttp://www.ipmsstockholm.org/magazine/2004/05/stuff_eng_interior_colours_us_part3.htmhttp://www.ipmsstockholm.org/magazine/2004/05/stuff_eng_interior_colours_us_part3.htmhttp://www.ipmsstockholm.org/magazine/2004/05/stuff_eng_interior_colours_us_part3.htmhttp://www.ipmsstockholm.org/magazine/2004/01/stuff_eng_interior_colours_us.htmhttp://www.ipmsstockholm.org/magazine/2004/01/stuff_eng_interior_colours_us.htmhttp://www.ipmsstockholm.org/magazine/2004/05/stuff_eng_interior_colours_us_part3.htmhttp://www.ipmsstockholm.org/magazine/2004/05/stuff_eng_interior_colours_us_part3.htmhttp://www.ipmsstockholm.org/magazine/2004/01/stuff_eng_interior_colours_us.htmhttp://www.ipmsstockholm.org/magazine/2004/01/stuff_eng_interior_colours_us.htmhttp://www.ipmsstockholm.org/magazine/2004/01/stuff_eng_interior_colours_us.htmhttp://www.ipmsstockholm.org/magazine/2004/01/stuff_eng_interior_colours_us.htmhttp://www.ipmsstockholm.org/magazine/2004/05/stuff_eng_interior_colours_us_part3.htmhttp://www.ipmsstockholm.org/magazine/2004/01/stuff_eng_interior_colours_us.htmhttp://www.ipmsstockholm.org/magazine/2004/05/stuff_eng_interior_colours_us_part3.htmhttp://www.ipmsstockholm.org/magazine/2004/01/stuff_eng_interior_colours_us.htmhttp://www.ipmsstockholm.org/info_team.htm
  • 8/12/2019 Interior Colours of US Aircraft Part 2

    2/18

    Lockheed P-38 LightningProduced by Lockheed at Burbank, California (LO). P-38Ls also produced by Consolidated-

    Vultee Aircraft Corporation at Nashville, Tennessee (VN)

    Bell P-39 Airacobra / P-63 Kingcobra

    Produced by Bell Aircraft Corp. at Buffalo, New York plus a newly-erected plant in Atlanta,Georgia (both designated BE)

    Curtiss P-40 Tomahawk/WarhawkProduced by Curtiss-Wright Corp. at St.Louis, Missouri plus two newly-built plants in Buffalo,

    New York and Columbus, Ohio (all designated CU)

    Republic P-47 ThunderboltProduced by Republic Corp. at Farmingdale, New York (RE) and a new factory at Evansville,

    Indiana (RA). Additionally, P-47Gs were produced by Curtiss-Wright Corporation at Buffalo,New York (CU).

    North American P-51 MustangProduced by North American Aviation Incorporated at Inglewood, California (NA) and a new

    factory in Dallas, Texas (NT).

    Boeing B-17 Flying FortressProduced at Seattle, Washington State (BO), Douglas, Long Beach, California (DL), LockheedVega at Burbank, California (VE)

    Consolidated B-24/C-87 LiberatorThe production scheme of the B-24 deserves special description. In order to meet the projected

    demand for the B-24, in early 1941 the government established the Liberator Production PoolProgram. It would involve no less that five major factories:

    Consolidated-Vultee mother factory at, San Diego, California (CO) New Consolidated-Vultee plant in Fort Worth, Texas (CF) Douglas at Tulsa, Oklahoma. (DT) Ford Motor Company at Willow Run near Detroit, Michigan (FO) North American Aviation at Dallas, Texas (NT)

    Although the three primary manufacturers in Sand Diego, Willow Run and Dallas were assigned

    separate version designations of B-24D, E and G respectively, each plant in the pool would often

    use sub-assemblies and components provided by the other members. In case of the Liberator, thestandardised version designation system proved inadequate to tell maintenance people which

    factory was really responsible for any given plane, the Liberator becoming widely known for its

    maintenance and spare parts problems. The general rule seemed to be that the manufacturer code

    assigned to a particular aircraft corresponded to the factory that was responsible for its finalassembly. For example, the version of the Liberator that underwent primary manufacture at

    Consolidated San Diego was designated B-24D. When the B-24D was completely assembled at

    San Diego, it was designated B-24D-CO. However, the San Diego plant also shipped parts and

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    3/18

    components of B-24Ds to Consolidated Fort Worth and to Douglas Tulsa for final assembly. B-

    24Ds assembled by these plants were designated B-24D-CF and B-24D-DT respectively. It

    doesn't take a scientist to realize that all this would have a major impact on the variety of interiorfinishes in these machines.

    B-24Es at the Willow Run assembly line. Images such as this give a hint about the scale of

    production programme for the B-24. Yet this picture has been taken only in 1942, when theLiberator Production Pool Program was but a year old.

    The general wisdom of this summary is that it would be outright strange if supplies of paint or

    paint application standards would remain unaltered throughout so long production runs and

    geographic distances.

    With the abandonment of camouflage in late 1943, airframe primer was often, but not always,

    also dispensed with. However, since subcontractors ran on different schedules and could to a

    degree set their own standards for surface finishes, it was not uncommon to see partly primedairframes on natural metal aircraft. However, cockpits and crew areas generally continued to be

    painted as an anti-dazzle measure throughout the war.

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    4/18

    Bell P-39 Airacobra

    Despite its massive production numbers, this aircraft appears to be relatively poorly documented.

    Available colour photos show Interior Green and Bronze Green for cockpits; Interior Green, Zinc

    Chromate Yellow or Aluminium lacquer for wheel wells; nose undercarriage legs painted withOlive Drab and Interior Green; wheel hubs in Interior Green and natural metal. It would seem

    that the jury is still out for this aircraft.

    According to Bert Kinzey in hisDetail and Scalebook on the P-39 the interior colour used by

    Bell was called just Bell Green. That included the cockpit, the wheel wells, the landing bay doors

    and the undercarriage struts. There has been a lot of discussion as to what exactly Bell Green

    was. The suggestions go towards something similar to Medium Green.

    Based on the analysis of a preserved Lend-Lease P-39Q-15, the inside of the wheel wells waspainted in Zinc Chromate Yellow for the wing part and Olive Drab in the part overlapping the

    lower fuselage, apparently a result of separate painting of the subassemblies at the factory. Theundercarriage legs and internal faces of wheel covers were Interior Green, with smaller actuating

    arms finished in Bronze Green. Additional piping and wiring was painted in Aluminium lacquer.

    Boeing B-17 Flying Fortress

    Early B-17s had overall Zinc Chromate Yellow interiors, Bronze Green cockpits and navigator'sstations, and Aluminium lacquer bomb bays.

    For F and G model B-17s, the general rule for "control cabins" is Bronze Green. Instructionsidentify the "control cabin" as the nose section containing the bombardier and navigator, the

    cockpit including the pilots and top gunner/engineer, and the radio room. Later official

    specifications for the B-17F revised in August 1944 called for Dull Dark Green in the sameareas. Some Douglas-produced B-17Fs possibly had Interior Green control cabins.

    The same 1944 document calls for use of Bronze Green on exterior anti-glare panels ofuncamouflaged aircraft. It remains controversial if this instruction was ever followed in B-17

    production, most colour photos of the B-17s showing Olive Drab anti-glare.

    Inner fuselage sides in the nose, cockpit and radio room were covered with green canvas

    padding. The cabin floor was made of varnished plywood. In high-traffic areas, floors werecovered with black rubber mats anti-skid purposes - in the waist, the radio room and the topturret area. The floor in the pilot/navigator cabin was left in natural metal. Pilot and navigator

    seats were most probably Bronze Green.

    Aft of the radio room, the fuselage interiors of many early-production B-17s were painted Zinc

    Chromate Yellow. Later versions of the aircraft, camouflaged as well as natural metal were oftenleft in bare metal with Zinc Chromate Yellow or Zinc Chromate Green bulkheads and longerons.

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    5/18

    Note that the waist-gun areas were also left in bare metal, presumably because there were no

    glare problems for the gunners there.

    Rear fuselage of the B-17F at the Long Beach assembly line showing the area near waist gunstations. This photo provides a prime example of bare metal interior with Zinc Chromate Green

    longerons. Some of the bulkheads further aft are also green, while those closer to thephotographer are left in natural metal.

    The prevailing colour inside gun turrets seems to have been Dull Dark Green, on later models

    also flat black.

    Among the areas left unpainted were also bomb bays and bomb bay doors, although some

    sources state Neutral Grey for camouflaged aircraft.

    Wheel wells are believed to be usually painted Interior Green.

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    6/18

    Another photo of a tail of a camouflaged B-17F Flying Fortress at the Douglas factory in Long

    Beach. The fuselage construction illuminated by flash behind the workes' heads shows that there

    were at least two different colours of primer used. Another mystery.

    Consolidated B-24 Liberator

    Like the B-17, late-model B-24s are believed to have used Dark Dull Green in the forward crew

    areas, with remainder of the fuselage and waist-gun areas left in natural metal. Earlycamouflaged models had Zinc Chromate Yellow interiors.

    Many photos of the camouflaged B-24s show Neutral Grey undercarriage legs, doors, and wheel

    wells.

    Another myth that awaits revision is that of black instrument panels on these bombers.Examination of some of the preserved B-24s revealed that the instrument panels were dark green

    rather than black.

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    7/18

    B-24E Liberator fuselage assembly at Willow Run, 1942. This photo shows the mid-section of

    the fuselage with oxygen flask holders visible at the upper decking. A few colour photographs

    from the same photo session appeared in the December 1944 issue of National Geographic,

    showing clearly that the overall colour of the interior was Zinc Chromate Yellow.

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    8/18

    Colour photo of the same fuselage section of a C-87 transport at another Consolidated plant at

    Fort Worth, Texas. Although boths photos have been taken around the same time and at the

    similar stage of assembly, this one shows a bare metal finish.

    Curtiss P-40 Tomahawk/Warhawk

    Unlike some other manufacturers (like Boeing), Curtiss painted their aircraft directly at the

    factory.

    The cockpit of the P-40 was Curtiss Cockpit Green, which was the Berry Brothers' (a local paintvendor) approximation of Interior Green. Reportedly it was a little browner than Interior Green.

    The scalloped cutouts inside the fuselage windows aft of the cockpits on P-40D to M modelswere usually painted the same as the camouflage colour. As the rear windows could be easilydetached for re-painting, most field repaints were also performed this way. Earlier P-36 Hawk

    production practice and some photos of the early P-40D and Es indicate that Curtiss could

    initially have used a different colour for the cutouts. It could have been the same as the cockpitcolour, but the author was not able to find any positive confirmation of this.

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    9/18

    .

    Rear view windows behind the cockpit of the P-40 could be easily detached for painting.Consequently, the majority of images show the camouflage pattern to continue under these

    windows.

    The wheel wells had canvas covers similar to that on the Bf 109E. These were in drab canvascolour with brass zips and fasteners.

    Lockheed P-38 Lightning

    Recent research claims that early production P-38Es and F-1s had Olive Drab cockpits.

    Later down the production line, for the P-38F to H, the colour was changed to Interior Green.Instrument panels, control columns, rudder pedals and electrical boxes were all black.

    Some evidence suggests that some (possibly subcontracted) components, notably pilot seats and

    the rear armour plate attached to it continued to be delivered in Olive Drab through a long timeafter the transition to Interior Green was made. With the arrival of the P-38J, the shape of

    internal armour plate was modified - and it seems to have received Interior Green finishmatching that of the rest of the cockpit.

    Wheel wells and interior of the well doors of camouflaged aircraft were painted in Neutral Grey

    with selected structural elements in Zinc Chromate Yellow. Undercarriage legs were painted inAluminium lacquer.

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    10/18

    Martin B-26 Marauder

    Cabin interior colours of B-26 Marauder remain something of an enigma. About the only source

    for the information contained herein is the examination of the nose of B-26B-25-MA Flak Bait

    which is on display in original condition at the National Air and Space Museum, Washington ,DC. In the above photo, the view of the forward ring of the fuselage to which the clear perspex

    nose is attached indicates at least that (a) the cabin interior of this B-26 was painted and (b) the

    colour was not black.

    Martin seems to have not used Zinc Chromate primer very often. Most interior parts were left in

    bare metal or painted in clear lacquer. Only a few components like steel parts and rudders were

    painted in Zinc Chromate Yellow.

    Production standards of the B-26 have not yet been sufficiently researched. The National Air andSpace Museum has the forward fuselage of the famous B-26B-25-MA Flak Bait, which is the

    basis of the following colour information. In the cockpit, everything above the lower canopy

    edge was painted flat black paint, as was the floor, armour plating, and crew seats. Fuselage sides

    in crew areas were padded with drab-coloured insulation material.

    Interior of the fuselage including the bulkhead aft of the cabin seats was unpainted aluminium

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    11/18

    with black floors and walkways.

    The wheel wells were finished is Aluminium lacquer, with selected fixtures in Zinc Chromate

    Yellow. Photos exist of camouflaged B-26s that show Neutral Grey on the undercarriage legs

    and inner surfaces of gear doors.

    North American B-25 Mitchell

    A wing brace assembly for a B-25 bomber prepared for the assembly line of North American

    Aviation at Inglewood, California. The picture shows the use of both primed and unprimedcomponents in the wing assembly. The primer appears to be "raw" Zinc Chromate.

    B-25 remained in production throughout the entire war, so there have been a lot of variations.

    Based on the Erection & Maintenance instructions for B-25C, early B-25 models B, C and D had

    Bronze Green crew cabin. Instrument and other panels were black. Some photos show crew seats

    in unpainted aluminium with drab seat cushions.

    Zinc Chromate Yellow was used other fuselage interiors, including its entire rear part.

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    12/18

    Opinions vary concerning the finish of cockpit floors and crew walkways. Some say it was

    Yellow Zinc Chromate, others unpainted aluminium, others Green Zinc Chromate.

    Series of photos of new B-25Cs prepared for the first flight at the North American factory inOctober 1942 suggests some dark grey and green elements at the aft bulkhead of the

    bombardier's compartment. The green could be a mixed primer or Bronze Green. Other photos

    from the same session show Bronze Green fittings on the same bulkhead as well as black

    decking forward of the instrument panel.

    Interior of the engine nacelles, engine cowlings, undercarriage bays and doors were all finished

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    13/18

    in Zinc Chromate Yellow.

    Insulating material was dyed to match the interior finish coating for that compartment - Bronze

    Green or Chromate Yellow.

    Interior of the bomb bay and bay doors was painted in Aluminium lacquer.

    Later models of the B-25 went to overall Bronze or Dull Dark Green in the cockpit with natural

    metal rear fuselage and Aluminium lacquer wheel wells.

    The final and the most numerous J model standardised on Interior Green for the cockpit and the

    rest of the interior.

    Another shot from the B-25 assembly line shows the partially cowled Wright R-2600-13 DoubleCyclone engines. Noteworthy is the blue-grey colour of the crankcase cover.

    North American P-51 Mustang

    In the beginning, the P-51 was built exclusively to the British specifications. In the Mustang Mk.

    I production, North American reportedly used colours that were substitutes of the official colours

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    14/18

    of the RAF.

    When the P-51B came about, it was probably painted Dull Dark Green throughout the cockpit.

    The June 1944 Structural Repair Manual for all version of the P-51 calls for overall Interior

    Green in the cockpit, in the area extending from the instrument panel to the back of the canopy.An exception from the rule was that areas not normally visible required no finish coat.

    Instrument panel was specified as Instrument Black.

    According to the same source, pilot's seat and the anti-glare forward decking were to be painted

    Dull Dark Green. However, there are clues indicating that this colour may not have been used onany on the items. Based on the inspection of preserved aircraft, Dana Bell claims that at least

    some of the seats of the P-51 were painted Bronze Green rather than Dark Dull Green. Likewise,

    many wartime colour photographs consistently show Olive Drab in the anti-glare area.

    Another subject of long-going controversy is the colour of the cockpit floor, which in P-51 was

    made of plywood. Erection and Maintenance instructions for the P-51D specify all wood floorareas to be covered in black non-skid surfacer purported to be a mix of silica sand and matt blackpaint, the kind of finish that was also used for wing walks. Metal floor areas were to be left in

    bare metal finish.

    The December 1944 update of Erection & Maintenance Manual for the P-51D follows the same

    description with the exception of anti-glare decking inside the canopy which was to be paintedblack.

    Similarly to other aircraft types, the camouflaged P-51 most probably had wheel wells painted inNeutral Grey. On later-production natural metal aircraft, the wheel wells were Interior Green.

    Additional piping and wiring inside the wheel well area was painted in Aluminium lacquer.

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    15/18

    A rather extremely underexposed photo of an Allison-powered, cannon armed P-51 at the

    assembly line in Inglewood taken some time during 1942. One of the few elemets that can

    actually be seen is the mixed Zinc Chromate wheel well. Like many other American aircraft,

    early Mustangs were built exclusively to the British specifications, but it is most likely thatprimer finishes followed the Amercan practice all the way.

    Northrop P-61 Black Widow

    Factory instructions for the P-61 stated that all exposed interior surfaces of the pilot, gunner and

    navigator compartments were to be finished in Northrop Cockpit Green, another factory-specific

    variant of Interior Green. Instrument panels were to be finished in flat black. Interior surfaces

    visible from the outside carried the same finish as the outside of the aircraft.

    Zinc Chromate Yellow was used as general finish of all unexposed interior surfaces of the P-61.Even the wheel wells were finished in this colour. Two exceptions were the inner surfaces of

    engine cowlings and the firewalls which were left unpainted.

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    16/18

    Republic P-47 Thunderbolt

    The subject of cockpit colours of the P-47 seems to have thus far defied conclusive analysis.

    Surviving P-47s and contemporary photos show a dark green shade in the cockpit, similar or

    possibly equal to Dull Dark Green. This is in contrast with the available Erection andMaintenance manuals which invariably call for green-tinted primer in cockpit areas.

    The 1944 Erection and Maintenance Instructions covering P-47C, G and D state that "cockpitsshall be finished with one coat of tinted zinc chromate primer to eliminate glare resulting from

    untinted primer." As can bee seen, the use of "tinted primer" is not consistent with the Dark Dull

    Green found in other evidence.

    Perhaps an explanation is to be found in the formula of tinted primer given in the above manual.

    Nowhere in the above document is the tinted Zinc Chromate specified to match ANA InteriorGreen. Instead, the specifications include a rudimentary mixing formula, described as one gallon

    Black to one gallon Yellow Zinc Chromate primer. The formula is probably an error. If theintended colour was to be Interior Green, the document should have stated 1/10 gallon Black to 1

    gallon Zinc Chromate, consistent with other Erection and Maintenance documents of the period.

    A possibility remains that Republic followed the instructions to the letter, obtaining some sort ofblack-green colour for the cockpit areas. Other hypotheses claim that the colour used could be

    Bronze Green or Dull Dark Green. Another mystery.

    Another conventional wisdom states that Curtiss-built P-47Gs differed from Republic-build P-

    47Ds by having Interior Green (actually, Curtiss Cockpit Green) in the cockpit and wheel well

    areas. However, this does not seem to be consistent with examination of wrecked P-47G parts,

    which show Dark Dull Green in the cockpit.

    Since there were less than 200 P-47Gs made and they were only used for training in the US, thiscontroversy is of limited interest to modellers, which would usually be interested in Republic-

    made Thunderbolts.

    According to the Erection and Maintenance manuals, the fuselage decking under the bubble

    canopy of the P-47D from the windscreen to the area aft of the cockpit armour plating, was to be

    painted Dark Olive Drab 41, the same colour being specified for the anti-glare area of theforward fuselage. Armour plating was specified to the same colour as the interior finish of the

    cockpit.

    Another yet unresolved mystery is the turtleback area beneath the rearmost cockpit window ofthe razorback versions. Many variants have been called for, but the most likely choices (based on

    the available contemporary colour photographs) are Olive Drab for the early camouflaged

    aircraft, and some kind of medium grey further down in the production.

    According to factory instructions, the fuselage decking inside the canopy on bubbletop

    Thunderbolts was to be painted in Olive Drab, with the inside of the canopy framing in flat

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    17/18

    black. The rear armour plate in the cockpit was to be painted to match the cockpit interior colour.

    Interiors of P47 aircraft cowlings were natural metal. The aluminium in this area was anodised

    giving a darker and very dull greyish appearance. The engine firewall was left unpainted. Engine

    mounts were primed in Zinc Chromate Green.

    All other interior surfaces of the fuselage with exception of the firewall were finished in Zinc

    Chromate Yellow. This included also wheel wells, undercarriage covers and armamentcompartments in the wings.

    Undercarriage legs were painted Dark Olive Drab 41 on camouflaged aircraft. This practicecontinued over to at least some natural metal machines. At some point in production the

    requirement seems to have changed to allow an Aluminium lacquer finish to be used.

  • 8/12/2019 Interior Colours of US Aircraft Part 2

    18/18

    Armourers using hoist to laod bombs into the bomb bay of Douglas A-26 Invader, somewhere in

    England, 1944. The Invader is one of the aircraft not covered in the above review, yet I find thisphoto interesting enough to include it here. A-26 production was initiated late in the war, when

    most of the US combat types already left the factories in natural metal. This aircraft also shows

    natural metal finish of the fuselage, but as can be seen the bomb bay was painted.