Plug-in boards for the CompactPCI-Bus

Signal processingProcess automationData accquisitionIndustrial communicationMotion Control

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Interference-Proof Boardsfor the CompactPCI-BusSolutions for the Industrial Automation

CompactPCI Overview

Digital input and output channelsCompactPCI bus CPCI-1500

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Monitoring and Control with CompactPCI Boards

Digital I/O board CPCI-1500•16 input channels, 24 V, isolated

including 14 interruptible•Protection against pole reversal•16 output channels, 24 V, isolated,

500 mA per channel•Protection against over-voltage•Input and output filters•Watchdog

Software Support for ADDI-DATA digital CompactPCI-boards:•Linux driver•WindowsTM NT/2000/98, DOS•WindowsTM CE•WindowsTMNT Embedded •I/O mapping and souce code are available

for QNX® and VxWorks.

(1) Limited to 3 A for 16 outputs, self-resetting fuse against short-circuit.

Optical couplers and creeping path forseperation between peripheral and PC

Electronic safety device

Protection against short circuit and overtemperature

Filters for the supply voltage

Protection againstovervoltage

WatchdogInterrupt management

Filter

Screw terminal board, shielded cable

Relay output board with LEDs

A rugged and reliable system

Most of today’s industrial computers are protected only unsuffi-ciently against thermal fluctuations, overvoltage and vibrations.Apart from this, they cause high maintenance costs. For this reasonthe CompactPCI is well-suited not only for critical EmbeddedSystems, but also for rough industrial environments.

Proven technical features

Three proven technologies – PCI Local Bus, Eurocard mechanicsand pin connections – come together to form essential perequisitesfor an effective real-time data acquisition in the industrial control,automation or telecommunication.

ADDI-DATA: The right partner for your system

As for mechanical properties, the CompactPCI is based on theVME bus, i.e. it is protected against vibrations, heat and mechani-cal shock. The stable mechanics of the CompactPCI and theADDI-DATA high-quality plug-in boards fulfill the highest require-ments to be met in rough industrial environments.

ADDI-DATA measurement and communication boards are usedfor applications that require fast computing speeds, a modularand rugged format as well as an extensive technical support.

The ADDI-DATA 3U and 6U Eurocard boards represent a newstandard, which can be easily built and configured into everyCompactPCI system.

Software support

Real-time drivers for WindowsTM NT, Treiber for WindowsTM 2000/98and LabVIEWTM, LabWindows/CVITM as well as programming exam-ples for C, PASCAL, Visual Basic, DelphiTM are supplied for a quickand easy programming.

Programming of drivers for the real-time operating systemsVxWorks and QNX® is enabled through the delivery of I/O map-ping, the source code and MS-DOS programming examples.

Windows-CE drivers are now available for the digital I/O boardCPCI-1500, and soon for other ADDI-DATA CompactPCI boards.

New drivers for WindowsTM NT Embedded can be delivered for thedigital I/O board CPCI-1500, for the analog input board CPCI-3001,as well as for the multiport board CPCI-7500.

As industrial manufacturer we guarantee a complete technicalsupport, best solutions and long-term availiability of our products.

This means a long-term guarantee for your investments!

LINUXOptical isolation 1000 V 1000 V (I/O)

Filter/protection circuitries yes

Digital input channels 16

Interruptible inputs 14

Nominal voltage (V) 24 (15-30)

Input current 24 V 6 mA

Digital output channels 16

Nominal voltage (V) 24 (15-36)

Output current/channel 500 mA(1)

Number of I/O bytes 8

Watchdog yes

MTBF/h at 45°C 85,150

Option 3U or 6U bracketTechnical specifications in Internet:www.addi-data.com

Multifunction Boards Analog Input BoardCompactPCI bus CPCI-3120-16-8 CPCI-3120-16-4 CPCI-3120-8-8 CPCI-3120-8-4 CPCI-3001-4 CPCI-3001-8 CPCI-3001-16

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Multifunction boardADDIALOG CPCI-3120•Optical isolation 500 V•up to 8 or 16 analog input channels, 16-bit•100 kHz data transfer rate•Overvoltage protection, input filters•Sequence scan list •Onboard FIFO, PCI-DMA•1 digital input as trigger•up to 4 or 8 analog output channels, 14-bit•Short-circuit protection for the output channels

For the industrial data acquisition and controlling ADDI-DATA hasdeveloped the ADDIALOG family including 7 analog PC boards forthe CompactPCI bus which are used for process control, measu-rement and monitoring as well as for multi-channel data acquisition.Different types of conversion (programmable timer, scan orexternal trigger signal) can support an automatical acquisitionand make sure that the PC processor capacity is not fully utilized. Voltage signals and current inputs are measured most accuratelyup to a resolution of 16-bit. By means of a sequence scan list, the user can determine whichanalog inputs can be scanned in which order.

Gain and input features (measuring rate, single ended/differential,unipolar/bipolar) can be programmed individually for eachchannel. Combined with the scan list, they allow the optimumsettings of each channel according to the measurementrequirements. All outputs are protected against short circuits and fitted with EMIfilters. Each of the outputs has a separate ground channel.For the processing of digital 24 V signals, additional isolated digitalI/O channels are available via a separate connector.

Filter

CompactPCI busfor 32-bit

data access

DC/DC converter

Programmablegain

Tough 37-pin SUB-D

male connector

Output filter

Overvoltage protection

Optical couplersCreeping path 2.5 mm

Data acquisition with Analog CompactPCI boards

Software-support for ADDI-DATA analog CompactPCI-boards:•VX Works driver•WindowsTM NT/2000/98, DOS•Linux driver•WindowsTM NT Embedded •I/O mapping as well as source code are

available for QNX®.

Optical isolation 500 V 500 V 500 V 500 V 500 V 500 V 500 V

SE/diff. input channels 16 SE/ 16 SE/ 8 SE/ 8 SE/ 4 SE 8 SE/ 16 SE/0-10V; ±10V; 0-5V; ±5; 0-2V; ±2V 8 diff. 8 diff. 4 diff. 4 diff. 4 diff. 8 diff.

20 mA (option) yes yes yes yes yes yes yes

Input resolution 16-Bit 16-Bit 16-Bit 16-Bit 12-Bit 12-Bit 12-Bit

Data transfer rate 100 kHz 100 kHz 100 kHz 100 kHz 100 kHz 100 kHz 100 kHz

Programmable gain yes yes yes yes yes yes yes

Protection yes yes yes yes yes yes yes

Analog outputs 0-10V ± 10V 8 4 8 4 - - -

Output resolution 14-Bit 14-Bit 14-Bit 14-Bit - - -

Response time 20 µs 20 µs 20 µs 20 µs - - -

PCI-DMA, FIFO yes yes yes yes yes yes yes

Sequence RAM yes yes yes yes yes yes yes

3 timers, Interrupt yes yes yes yes yes yes yes

Watchdog yes yes yes yes - - -

Digital I/O 24 V, isolated 8 8 8 8 8 8 8

MTBF/h at 45°C 75,867 75,867 75,867 75,867 75,867 75,867 75,867

Option 3U/6U bracket 3U/6U bracket 3U/6U bracket 3U/6U bracket 3U/6U bracket 3U/6U bracket 3U/6U bracket

All boards are delivered with technical manuals and software drivers

Optical couplers

Overvoltageprotection

Rugged SUB-D connector

Slot for MX module

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PC-based communication applications

In the automation industry many different tasks have to be perfor-med with devices featuring serial interfaces designed accordingto the RS232, RS422 and RS485 standards or the 20-mA current loop:microprocessor-controlled devices have to be occasionallyparameterized, data has to be cyclically acquired from measuringdevices and sensors and so on.

For these tasks barcode scanners, magnetic card readers, varioustypes of sensors, counter and speedometer modules, displays,CNC machines, robots, SPC systems and much more are needed.

With its ADDICOM board CPCI-7500, ADDI-DATA has developed anelectrically isolated serial communication board for the CompactPCIbus with 1 up to 4 ports.

Features like the high data throughput, plug-and-play capabilityand interrupt sharing have made the PCI bus the standard solutionfor rough industrial applications.

Free configuration of the operating mode

In order to flexibly adapt the hardware to the diverse requirementscoming up in industrial environments, ADDI-DATA has developed aconcept with MX modules. The base board is filled with 4 emptymodule slots, which can be populated according to the user´sinstructions with modules designed for RS232, RS422, RS485 or 20-mAcurrent loop (TTY) interfaces.

Due to the modular set-up each port can be freely configured. Inthis way the hardware can be adapted optimally to the changingconditions in industrial environments.

Apart from such a high degree of flexibility ADDI-DATA hasreached another goal: safety for your application.

Industry standard communication

All MX modules are electrically isolated up to 1 kV to make theminterference-proof. In addition, the modules are protected againstESD, burst, and, in the case of the RS485 mode, short circuits.

Highlights & features

As a standard, data is transferred at rates of up to 115 kBaud,optionally of up to 1 Mbaud. 128-byte FIFO buffers for eachchannel make sure that even at high transfer rates no data is lost.Due to the common interrupt function there is never a lack ofinterrupt lines, even with many interfaces installed.

Operation made easy

The board is delivered with software which enables the user to putit into operation, parameterize it and carry out tests quickly andeasily. The 32-bit program for Windows NT 4.0/95/98 automaticallyrecognizes which module is fitted into which slot and displays theoccupied resources.

With the included standard drivers the interfaces can be accessed asusual COM ports by any kind of software – even under Windows NT.Programming examples are supplied for Delphi, Visual Basic andVisual C++ .

Communication with CompactPCI Multiport Boards

Serial interfaceCPCI-7500•1- to 4-port serial interfaces•Modular structure:

RS232, RS422, RS485, 20 mA Current Loop•Free configuration for each port•Modules with or without optical isolation•Common interrupt•128-byte FIFO memory•High-speed option (up to 1 MBaud)•Standard driver: operated as a regular

COM-Port under Windows™ NT•Connection cable:

37-pin to 4 x 9-pin SUB-D connector or37-pin to 4 x 25-pin SUB-D connector

FIFO memory

CompactPCI bus for 32-bit

data access

Creeping path 3.2 mm

Software support for ADDI-DATA CompactPCI multiport boards:•WindowsTM NT/98/95, standard COM-Treiber, WindowsTM 3.11, DOS, •Beispiele für Visual Basic 5.0, Delphi, VC++ 5.0•WindowsTM CE (on request)•WindowsTMNT Embedded •I/O mapping as well as source code are available for QNX® and VxWorks.

CompactPCI bus CPCI-7500

MX-Modules to plug on the base board CPCI-7500Operating mode RS232 RS422 RS485 20 mA CL

Examples for the 4-port serial interface CPCI-7500.

Free configurationfor each port

MX Modules in the modesRS232, RS485, RS422with or without optical isolationand 20 mA current loopwith optical isolation

Port 4

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Flexible Communication Concept

Port 3

Port 2

Port 1

PLC

PLC

Modem

EmbeddedSystem

Port 1RS485

Port 3TTY

20 mACurrentLoop

Port 2TTY

20 mACurrentLoop

Port 4RS232optically isolated

Application example4-port serial Interface

Number of ports 1 to 4

Operating mode RS232, RS485, RS422, 20 mA CL

Optical isolation (MX modules) 1000 V

Transmission mode asynchronous

FIFO memory for each interface 128 bytes

Progr. transfer rate up to 115,200 Baud/1 MBaud Option

Interrupt lines through BIOS yes

Common interrupt yes

Operation voltage + 5 V ± 5 % from the PC

Dimensions 175 x 99 mm

Front connector 37-pin SUB-D male connector

MTBF/h at 45°C 98,551

Option 3U or 6U bracket

MX module MX232-G MX232 MX422-G MX422 MX485-G MX485 MXTTYOptical isolation 1000 V yes yes yes yesCreeping distance 3.2 mm yes yes yes yesShort circuit protection yes yes yes yes yes yes yesProtection ESD protection ESD protection burst protection burst protection burst protection burst protection burst protectionDuplex full full full/half full/half half half fullMax. Baudrate 115,200 Baud * 115,200 Baud * 115,200 Baud * 115,200 Baud * 115,200 Baud * 115,200 Baud * 19.2 kBaud *Modem control signals through software through software automatic automatic automatic automatic automaticAutomatic flow control yes yes

* up to 1 MBaud with High-Speed driver optionally

1 x 32-bitincremental

encoder

1 x 32-bitincremental

encoder

4 x pulse

acquisition

3 xTimer/Zähler

3 xabsolute

value enco-der

3 xabsolute

value enco-der

1 x 32-bitincremental

encoder

8 x digital

E/A,24 V

Configurationexample 1

Configurationexample 2

Functionmodule 1

Functionmodule 2

Functionmodule 4

Funktionsmodul 3

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The right hardware for your CompactPCI system!

The function is not determined by the hardware of the board, butby the user, who decides how the board is to operate in a determi-ned operation place.

The board is “activated” by the user’s hand. Its function can be pro-grammed, i.e. determined by the user and therefore adapted tomodified conditions at any time.The CPCI-1710 covers a wide range of applications for which for-mely many different boards were necessary.The functions can be freely combined and adapted to new appli-cations.

Software

The configuration program SET1710 delivered with the board inclu-des standard applications such as absolute value encoder (SSI: Synchronous Serial Interface), incremental encoders, periodduration measurement or frequency measurement. Functions tailo-red to the user’s needs can also be implemented.The board is delivered with drivers for Windows NT/98/95 as well aswith programming examples in C, C++, Visual Basic and Delphi.

Counting and Control applications with CompactPCI boards

3 x counter/timer1 x 32-bit incremental encoder acquisition2 x 16-bit incremental encoder acquisition1 x chronos/gate for frequency measuring4 x pulse acquisition1 x chronos for pulse width measuring1 x chronos for period duration measuring2 x TOR (gate) for velocity measuring3 x acquisition of absolute value/SSI8 digital I/O, 24 V, TTL, RS422

Tailored functions

If you need a specific function that suits your application, we willdevelop it for you on request!

Structure of the function modules

For each module 8 channels are available.

Input lines• 2 x TTL, RS422 (option: 24 V)• 3 x TTL (option: 24 V)Output lines• 1 x 24 V or RS422 (option: TTL)Free definable lines (input or output)• 2 x TTL, RS422, option: 24 V

Versions of the board

2 versions of counter boards are available for the CompactPCI bus:CPCI-1710: with 4 function modules

CPCI-1711: with 2 function modules

Available functions for each module

Each of the four modules is programmed with one function. You can program 4 times the same function or freely combine 4 different functions.

Wide range of applications through the free combination of functions

4 modules quickly and easily programmable with numerous functions

4 function modules

Multifunction counter board CPCI-1710

Universal board

•Incremental encoders and pulse acquisition•Timer/counter, pulse width measurement, digital I/O, ...•All functions reprogrammable•Special functions tailored to your needs

System optimization and cost reduction

•One single board for various counting tasks•Less PC slots needed•Simplified connections•Reduced stocks•Reduced developing time

Ideal solution

•Interference-proof board with optical couplers and electricisolation

•Real-time system under Windows NT•Quick and simple programmation•Functions easily interchangeable•MTBF/h at 45°C: 45,887

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Positioning PC-board

Axis control for 4 servo or stepper motorsThe board CPCI-8001 was developped in order to come up withthe growing requirements in axis control and positioning. With thisintelligent and flexible board, many control tasks from simple tocomplicated can be realised.The CPCI-8001 for the PCI bus is designed for the control of up to 8servo or stepper motor axes and uses a CompactPCI-based CPU.

Optical isolated board

The baord is fitted with 4 stepper/direction output channels (16-bitD/A channels). They are isolated from the digital current supply andare used for the control of commercially available power amplifiersconnected as speed controlling devices or current regulators.

Each channel is assigned an input channel used for the connec-tion of all common incremental or SSI encoders for referenceswitch.Digital PID filters with forward compensation and optional Notch fil-ters or Langham controllers are also involved in the axis control.

Applications

The "open" controlling concept of the CPCI-8001 is intended in thefirst place for manufacturers of special-purpose machines andusers which need a flexible integretation as well as a CNC solution.

Axis control board

CPCI-8001• 4 servo or stepper motors• Onboard processor• Optical isolation• 16-bit analog output channels• Interface for all commercially available power amplifiers• Programming through PC application software or

stand-alone

Hardware features• Intelligent board based on a 64-bit RISC processor• Positioning of up to 4 axes either with servo or with step-

per motors. Mixed operating of servo and stepper motorspossible.Positioning of up to 8 axes with slave board

• All input and output channels are isolated• A multiple axis system can be realised by inserting

several CPCI-8001 in the same PC.

Software• Linear, circular, helical, spline and CAD interpolation• Point-to-point movement with independent control of

each axis• Function library for Pascal, C-Basic, Borland Delphi,

Borland C++, Visual Basic, Visual C++• Programming through a PC application software or

stand-alone• The operating program can be easily adapted to speci-

fic requirements using program modules supplied withthe board

• Multitasking: the board can simultaneously process up to4 user programs.

Extension to multiple axis system

CPCI-8001 servo and stepper motor axes OPMF-5A OPMF-6A OPMF-7A OPMF-8ACPCI-8001-STP stepper axes OPMF-5A-STP OPMF-6A-STP OPMF7A-STP OPMF-8A-STP

Type of motor control 5 axes 6 axes 7 axes 8 axes

Application examples

OPMF: Slave board for the extension of the CPCI-8001 base board of up to 8 servo or stepper motors

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Please send me free information to CompactPCI boards:

ADDI-DATA GmbH - Meß- und SteuerungstechnikDieselstraße 3 - D-77833 OttersweierTel.: + 49(0)7223/9493-20 - Fax: +49(0)7223/9493-92e-mail: info@addi-data.com - Internet: http://www.addi-data.com

Yes, I would like to have more information! Please send me the free ADDI-DATA Product Guide

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Digital I/O board CPCI-1500

Analog I/O board CPCI-3120

Analog input board CPCI-3001

Communication board CPCI-7500

Counter board CPCI-1710

Axis control board CPCI-8001

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