Intelligent Lighting Solutions - HSL€¦ · Mechatronic Facility – Rovereto (Northern Italy) 3D...

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COMPANY PRESENTATION Company Presentation Intelligent Lighting Solutions our vision for the automotive industry

Transcript of Intelligent Lighting Solutions - HSL€¦ · Mechatronic Facility – Rovereto (Northern Italy) 3D...

Page 1: Intelligent Lighting Solutions - HSL€¦ · Mechatronic Facility – Rovereto (Northern Italy) 3D Metal Renishaw AM400 Lathe CNC DMG Mori CTX Alpha 500 Milling CNC Lasertec 65 3D

COMPANY PRESENTATION

Company Presentation

Intelligent Lighting Solutionsour vision for the automotive industry

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We are a mechatronic company

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HSL is a Mechatronic company building products that solve the emerging needs of the automotive market and small-series car production. We build Intelligent Lighting Systems and High-performance Components for the most innovative

car makers and Tier 1 providers. As a leader company in Europe, with a proprietary manufacturing

methodology we master the use of Additive Manufacturing (AM), Advanced CAE simulation with

traditional production processes. The company was established in 1988 in Trento – Northern Italy

and now employs more than 40 people.

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Experts on AdvancedPrototyping TechnologyAhead on 3D. HSL has been the first company in Europe to buy and employ a

commercial 3D technology system back in 1988, the year of the

constitution of the company. We worked hard to be every time ahead of

customer needs and market evolution. This approach makes us serve

with quality and efficient the most demanding client.

The first 1988 3D System machine in the HSL Headquarters.

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HSL Manufacturing CapacityUpdate 2017

11 3D AdditiveMachines

5.000 m2

2.6M€

Manufacturing Area

Technology & Tools Investment

5 14CNC Millingmachines

Dedicated teamof 14 High Skilled Artisans forproduct-series finalization

6 Productionsystems

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HSL in the pressHSL, and its unique approach to manufacturing and innovation,moved the market interest; we have been featured on many international media outlets.

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A global presenceHSL: production, facilities and global presence

TRENTO – N. ITALY (HQ Unit 1) Main facilities, Prototyping, Small series

TRENTO – N. ITALY (Unit 2) Bonding and Vibration Welding, Six axis robot with PLASMA for lens HL

ROVERETO – N. ITALY (Unit 3) 3D Additive Metal Laser Sintering, Prototyping

HUNGARY (JV) Silicon Molds

CHINA (JV) Molds, Manufacturing

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Trentino: where it’s good to live and workOur Region, our Headquarters

A “bridge” between Northernand Southern Europe

Situated in the heart of the Alps, Trentino Region is a “bridge” between

Northern and Southern Europe and a special place, where Italian

traditions meet an Austro-Hungarian past. Here you find the highest

levels of prosperity and quality of life in Italy and Europe. In industry, the

mechatronics sector employs the largest number of workers with more

than 800 companies operating in the field, like HSL.

Visit investintrentino.com

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Our Headquarters

Headquarters

UNIT 1

UNIT 2

MechatronicFacility

UNIT 3

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Unit 1HSL Headquarters – Trento (Northern Italy)

x8

Varnishing Plant

Finishing

Project Management

Design and Technology

Metrologies

Small - series production

Prototyping#8 additive machines

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Unit 2HSL – Trento (Northern Italy)

Bonding:6-axis robot with plasma

Assembly line

For Head_Lamp lensvibration welding

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Unit 3Mechatronic Facility – Rovereto (Northern Italy)

3D MetalRenishaw AM400

Lathe CNCDMG Mori CTX Alpha 500

Milling CNCLasertec 65 3D

Electronics

Testing

Metrologies

Public-Private partnership with Trentino Sviluppo and Mechatronic Hub- Autonomous Province of Trento

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Expertise: Car small seriesMaking small series doable.

HSL has a strong expertise and track record working on car

small series, providing Lighting Solutions and optimized

High-performance Components. We help our clients

developing and bringing small series to the market, taking

away all the problems and operative complications that arise

from building a small number of products.

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What we do Our Products and Services

IntelligentLightingSystems

HighPerformance Components

1 2HILS HPMC

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Intelligent Lighting Systems1

We support the development and production of intelligent lighting systems on small series, with innovative technologies and concepts for a new generation of vehicles.

HILS

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Lighting: Metrics and Results (2000-2016)1

20.000+ Km Continuous reliability

4200+

Few Off+50% YoY(#2 in 2016)

Sample A produced

400 ToolsLevel-C

110+ Avant Serie

Sample A produced

HILS

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High Performance Components2

Continuous efficiency research on high performance mechatronic components through fluid-dynamic and CAE optimization technologies of all types of powertrain.

HPMC

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We are an Agile CompanyOur approach: Agile Development & Engineering

We master development lifecycles utilizing advanced manufacturing technologies. We provide to our clients efficient solutions, less expensive in less time.

The use of an “iterative” and “incremental” approach let us cut from 30 to just 15 months the traditional product lifecycles cost and time to market.

Thanks to our Agile Methodology we build the right, optimized product providing the most competitive solutions to our clients.

30 15monthsmonths

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Integration of CAD+CAE+AMOur approach

CFD analyses condensation

Thermal analyses

Morphingsink BI-LED Random vibration

Topologyfixing points

Lattice structure to absorb vibrationOptical

all functions

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Traditional Processes and AMOur approach

Assembly · Vibration - RL reverse · Bonding - HL housing - outer lens · Ultrasounds - HL car holdings

Coating · Varnishing · Sputtering

We integrate Advanced Manufacturing with conventional technologies

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Improving Product LifetimeOur paradigm

We believe in a new design paradigm, where the use of higher technical performance components inside an optimized manufacturing process can deliver outstanding products, with better and more sustainable lifetime.

Lighting SystemsWith HILS we support the development and production of intelligent lighting systems on small series, with innovative technologies and concepts for the new generation of vehicles.

Car InternDevelopment of interior lighting and customization of aesthetic and functional details.

High Performance ComponentsWith HPMC we push efficiency search on high performance mechatronic components through fluid-dynamic and AME optimization technologies of all types of powertrain.

HILS HPMC

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Bringing speed,reliability and new solutions

to a changing industry: automotive.

Our vision

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Our strategy

Process AM AM + CAE AM+CAE+AI

· Internal process definition · Requirements · Results valuation check

2002-2007 2007-2012 2012-2017 > 2017

· Stabilize AM process · AM integration with conventional

technology · AM material characterization · Avant Series validation

· CAD+CAE+AM process integration · Mechatronic integration

· Full decentralized architecture · Digital Transformation on lighting

for all car models

HILS HPMC HACS

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The Future Car Equation

Car is an equation where components, intelligent systems, AI and high performance come together to provide the most

satisfying emotion on earth: time.

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Intelligent Lighting Solutionsour vision for the automotive industry

Company Presentation

HSL Srl a socio unicoVia dei Masadori 46Spini, Trento Italy

Tel. +39 0461 955411Fax +39 0461 955422

www.hsl-italia.com