Integrated Solutions for the Gas Value Chain
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Transcript of Integrated Solutions for the Gas Value Chain
2015 Honeywell Users Group
Europe, Middle East and Africa
Integrated Solutions for the Gas Value Chain
Martin Bragg, Honeywell
2 © 2015 Honeywell International All Rights Reserved
Fastest Growing Fossil Fuel Globally at 1.7% per year 2010 - 2040
Natural Gas Energy Consumption at 23% of World Demand 2040
56% World energy
consumption growth
World increase
in supply 65%
Industrial & Electrical
Power sectors project
increases
1 Btu
77%
Energy release
from burning a
Wooden Match
16.7+ Trillion Cubic Feet
of SHALE GAS
representing 50%
of total USA
production
$4.00
≥ 50%
mmBtu
in 2014
Industrial Sector
largest share delivered
energy consumption
$10.00+ By 2035 the GAS
PRICE shall have
grown significantly
Natural Gas continues to be
favored as an Environmentally
attractive fuel
820 Quadrillion Btu of
Gas
The Gas Industry
3 © 2015 Honeywell International All Rights Reserved
Fastest Growing Hydrocarbon
Increasing Demand for Natural Gas
29 24
31 26
21
24
5 7
2 3
11 16
0
10
20
30
40
50
60
70
80
90
100
2012 2040
% S
ha
re o
f P
rim
ary
En
erg
y b
y S
ou
rce
Renewables
Hydro
Nuclear
Gas
Oil
Coal
(121 TCF)
(188 TCF)
Total: 568 TC 777 TCF
Source: IEA 2014 WEO New Policies Report
OT
HE
R
• 2.2% global growth – faster than other hydrocarbon
• Energy Security: Supply more regionally distributed than oil
• Gas produces: ‒ Lower greenhouse gas emissions
‒ Lower NOx, SOx
‒ Lower particulates
‒ Lower Capex to meet Emissions
• LNG opening up global trade
Global Energy Demand
4 © 2015 Honeywell International All Rights Reserved
Integrated Solutions
5 © 2015 Honeywell International All Rights Reserved
With 150 Years Experience in the Gas Industry, Honeywell Provides:
Accurate Custody Transfer & Single Source Partner for Gas Value Chain
Did You Know?
25,000+ Wireless Cellular Pulse
data loggers operating
every day
100+ CNG Stations
20,000+ Wireless Cellular
Gas Pressure recorders
installed in North America
Top 100 Gas distribution
companies rely on
Honeywell
500,000+ Electronic Correctors
1000+ Gas CV Analyzers
18,000+ Regulating units for
gas-driven
combustible engines
30,000+ Flowmeters
6 © 2015 Honeywell International All Rights Reserved
Natural Gas Value Chain
Measurement SCADA Wireless Measurement
Safety Instrumented Systems
Security, Surveillance, Access Control
Pressure Reduction Metering Distributed
Control System Fire & Gas Systems
Simulation, Optimization, ERP Software
Coal Bed Methane
FPSO & Offshore
Conventional Gas
Tight Gas
Shale Gas
LNG
Liquefaction
Gas Processing
Industrial Plants
LNG Terminal: downloading storage,
re-gasification
Underground Storage
City Gate Station
Power Plant
Gas
D
istr
ibu
tio
n
Commercial User
Residential User
Pipeline Transmission
Industrial User
Power Plant
Gathering
Comprehensive solution portfolio across NG industries
7 © 2015 Honeywell International All Rights Reserved
Natural Gas Operator Segments: Independent Producer
Coal Bed Methane
FPSO & Offshore
Conventional Gas
Tight Gas
Shale Gas
LNG
Liquefaction
Gas Processing
Industrial Plants
LNG Terminal: downloading storage,
re-gasification
Underground Storage
City Gate Station
Power Plant
Gas
D
istr
ibu
tio
n
Commercial User
Residential User
Pipeline Transmission
Industrial User
Power Plant
Gathering
Independent Producer: North America “Focused on returns, more than on production growth … standardisation and efficiency”
John Christmann Apache CEO
• 2014 – 50,000 new wells in NA, 1M in operation
• Most shale plays marginally profitable at $50 to $60 WTI
• NA vs global – fragmented / NOC, variation in well type
Global best practices:
Standardisation Modularisation Process Integration
8 © 2015 Honeywell International All Rights Reserved
Honeywell RTU2020: Perfect Vision
75° 70°
Perfect 20/20 Vision with RTU2020
9 © 2015 Honeywell International All Rights Reserved
Introducing RTU2020 ………Ready-To-Use
Low Cost Complete Wellhead Solution
World Class High Volume Factory
ISO 9001 Quality
Easy to Deploy
Rapid Time to First Production
Standardized Skid Solutions – Simplifying Business & Improving Returns
10 © 2015 Honeywell International All Rights Reserved
Photo from: gastoday.com.au
Battery Enclosure
Pump Set Separator
Wellhead
Solar Panel Radio
Antenna
RTU Enclosure
Surface instruments
Sub-surface instruments
Co
al S
ea
m G
as
We
llh
ea
d
Ready-To-Use: At the Wellhead
Easy to Integrate to Equipment & SCADA ¦ And Quick to Install
11 © 2015 Honeywell International All Rights Reserved
Wellhead Process Skid Concept
Suitable for Large Volume Standard Deployment
• Approx. 12M (40ft) container dimensions
with 6M (20ft) and larger options
• All process piping
• All instrumentation
• Process units – separator,
generator/HPU, Pumps, etc
• Control equipment – RTU panels etc
• Fully tested offsite, ready to install
• Optimised with UOP know-how
• Fast to install and re-deployable
12 © 2015 Honeywell International All Rights Reserved
Natural Gas Operator Segments: Midstream Operator
Coal Bed Methane
FPSO & Offshore
Conventional Gas
Tight Gas
Shale Gas
LNG
Liquefaction
Gas Processing
Industrial Plants
LNG Terminal: downloading storage,
re-gasification
Underground Storage
City Gate Station
Power Plant
Gas
D
istr
ibu
tio
n
Commercial User
Residential User
Pipeline Transmission
Industrial User
Power Plant
Gathering
Midstream Operator: North America (may also operate long haul Pipelines)
Rapid Startup Phased Expansions Integrated Operations
• Toll or fee based service
• Profit driven by fee based volume (not price directly)
• Consolidation by top operators
NA best practices:
13 © 2015 Honeywell International All Rights Reserved
Evolving Operator: DCP - Turnkey Wellhead to HUB Delivery
Midstream operators integrate 10’s or 100’s of assets
14 © 2015 Honeywell International All Rights Reserved
Integrated Operations Pipeline SCADA (shared platform)
Process equipment (UOPR)
Operations management (OE, training)
Supply Chain (optimisation, MSE)
Simplified Expansions and Fit for purpose at every phase with DSA
phased additions Remote operations
Long life cycle support
Compressed Schedule 25% schedule reduction with LEAP
Rapid Startup Late binding changes with UIO
Rapid device commissioning
Midstream Operator
Drives Rapid Incremental Development at Each Step
Need Solution
15 © 2015 Honeywell International All Rights Reserved
Factory Built – not site built Better quality – standardise, pre-test Improved Change Management Automation off critical path Support one week faster startup - 30% lower installed ICSS cost
UOP Integrated Modular Gas Plants
Controller
Cabinet
HPS to Support Faster Startup and Local Capability for UOPR
Optional Prefabricated Modular Control Room with Reduced footprint
Fiber optic cables are run directly from remote cabinets to the controller cabinet without intermediate marshalling
– saves time and cost & site work
Standard Instrumentation Automatic device
commissioning for HART devices
Preconfigured displays, alarms and procedures enables rapid time to
first production and full capacity (Modular
Control Room)
HPS has presence in many remote regions around the globe to
support installation, integration with Balance of Plant and startup
Process Skid Module is pre-wired with remote universal IO
standard cabinet (URMC) in factory then shipped to site – no site eng
Online GCs
Fire and Gas Detectors
Integrated Security
16 © 2015 Honeywell International All Rights Reserved
Natural Gas Operator Segments: Long Haul Pipeline Operator
Coal Bed Methane
FPSO & Offshore
Conventional Gas
Tight Gas
Shale Gas
LNG
Liquefaction
Gas Processing
Industrial Plants
LNG Terminal: downloading storage,
re-gasification
Underground Storage
City Gate Station
Power Plant
Gas
D
istr
ibu
tio
n
Commercial User
Residential User
Pipeline Transmission
Industrial User
Power Plant
Gathering
Trunkline Pipeline Operator: NA, International
Asset Integrity Compliance Low cost of ownership
• Huge aging installed base in US (~1 Million miles)
• Several mega long pipeline projects planned internationally
• Profit driven by transport fee based volume (not oil / gas price directly)
• ‘Stay out of the news’
Global best practices:
17 © 2015 Honeywell International All Rights Reserved
Low Cost of Ownership SCADA equipment templating
Virtualisation in projects and lifecycle
Long lifecycle and committed R&D
Compliance Core evolving infrastructure
Gas application suite
Leading cyber security solutions
Asset Integrity Best in class ASM operator environment
Distill complex data into intuitive -
decisions
Long Haul Pipeline Operator
Bettering the assets ability to reach business goals
Need Solution
18 © 2015 Honeywell International All Rights Reserved
Understanding of Abnormal Situations
Safety Culture
Incident System
Collaboration
Participation
Metrics, Improvement
Management of Shifts/Shift work
Management Communications
Operational Communications
User Interface Design
Use of Technology
Control Centre and Human Factors
Housekeeping
Alarm Management
Qualifications of Training Staff
Coverage of Training program
Training Delivery
Using Many Opportunities for Training
Quality of the Procedure System
Process Hazard Analysis
Safe Work Permit Procedures
Abnormal Situation Management (ASM)
Best Practice Areas
API RP 1165
API RP 1165
API RP 1168
Improved compliance, safety and reliability
19 © 2015 Honeywell International All Rights Reserved
Pipeline Metering Solutions
MeterSuite / DCS Solution
Fiscal
Calculations
Metering
Server and
Workstation
• Metering skids
• Engineered
solutions
• Integrated
metering
Honeywell can provide significant components of the pipelines assets
Pressure reducing unit
LACT Unit Metering skids
Multiple metering skids
20 © 2015 Honeywell International All Rights Reserved
Natural Gas Operator Segments: Integrated Gas Operator
Coal Bed Methane
FPSO & Offshore
Conventional Gas
Tight Gas
Shale Gas
LNG
Liquefaction
Gas Processing
Industrial Plants
LNG Terminal: downloading storage,
re-gasification
Underground Storage
City Gate Station
Power Plant
Gas
D
istr
ibu
tio
n
Commercial User
Residential User
Pipeline Transmission
Industrial User
Power Plant
Gathering
Integrated Gas Operator: International (excl. NA)
Rapid Startup Low TCO Integrated Value Chain
• Commonly owned by national oil companies and JV’s
• Several mega long pipeline projects planned internationally
• Integrated operations
Global best practices:
21 © 2015 Honeywell International All Rights Reserved
Integrated Solution for Integrated Operation
PAS / PMC: Metering Skid
Gas Pipelines Gas Processing Gas Production
LEAP
Enabled
PAS: Well Head
in a Box
PAS with HON ACS: Security offering
with 3rd party offering
PAS / UOP: Well Site in a Box
PAS: Orion Console to
“Smart” Operations
Broad technology & solution portfolio for better integration & reduced risk
AS: Supply Chain Mgmt
PAS: Telecoms
with 3rd party
22 © 2015 Honeywell International All Rights Reserved
Natural Gas Value Chain
Measurement SCADA Wireless Measurement
Safety Instrumented Systems
Security, Surveillance, Access Control
Pressure Reduction Metering Distributed
Control System Fire & Gas Systems Simulation, Optimization, ERP Software
Coal Bed Methane
FPSO & Offshore
Conventional Gas
Tight Gas
Shale Gas
LNG
Liquefaction
Gas Processing
Industrial Plants
LNG Terminal: downloading storage,
re-gasification
Underground Storage
City Gate Station
Power Plant
Gas
D
istr
ibu
tio
n
Commercial User
Residential User
Pipeline Transmission
Industrial User
Power Plant
Gathering
24 ICSS in USA &
Europe.
RMG strength in
metering
10 City Gas SCADA.
Mercury + RMG strength
Many ICSS in China,
Canada & Middle
East, Nth Africa
300 projects. > 50
floaters & subsea.
Fields in Australia, China &
India.
>200 Gas
Plants ICSS,
A/S and EFS
>250 pipelines
SCADA systems
18 Regas terminals.
13 FSRU/LNG-RV
100+ LNG Carriers
ICSS in 26% of
worlds Liq. trains.
Committed roadmap with long history of support
23 © 2015 Honeywell International All Rights Reserved
Benefits of Our Integrated Value Chain
Our global Products and Solutions are designed and engineered from our
Deep Domain Knowledge and Expertise in Leading Innovation to ensure the
Safety and Security of People and Assets with superior Efficiency and
Reliability when combined in an Integrated System that leverages Technology
and Global Resources within a Total Lifecycle approach to the Entire Value
Chain (Martin Bragg, Honeywell)
A Totally Integrated Approach
24 © 2015 Honeywell International All Rights Reserved