Integrated Solutions for Process Plants · Basic Engineering Detailed Engineering Design Erection...
Transcript of Integrated Solutions for Process Plants · Basic Engineering Detailed Engineering Design Erection...
Business Units – ADDRESSES
ERECTION AND MAINTENANCE UNIT
Rodovia do Papel km19 Distrito Industrial – Telêmaco Borba – PRZip Code 84 269-090Phone +55 (42) 3273-2577Fax +55 (42) 3273-4196
HEADQUARTER, ENGINEERING
AND MANUFACTURING UNITS
Humberto Zanato, 10 Pinheirinho – Curitiba - PRZip Code 81 870-250Phone +55 (41) 3616-3616Fax +55 (41) 3616-3617
A1 Engenharia
Pulp and Paper, Oil & Gas, Chemical, Energy, Automotive, Infrastructure
A1 Fabricação
2000
Infrastructure:
� 1.100m² office� Servers� 90 workstations� PDMS, Caesar, Tekla,
Strap, Inventor e SolidWorks
� 3.000m² manufacturingspace
� Welding� Cutting� Pressing� Rolling� Blasting and Painting
Project Management
Basic and DetailedEngineering:� Process� Mechanical� Civil� Electrical, Intrumentation
and Automation
� Steel Structures� Piping and Electrical
Supports� Piping spools� Ducts� Tanks
Business Units – PRODUCTS & SERVICES
A1 Montagem
� Mechanical, Electrical andInstrumentation Erection
� Mechanical, Electrical andInstrumentation Maintenance
� 1.200 m² site � MADAL Crane 30 ton,
Muncks 16 e 4 ton.� Bus and Van� Welding Machines and
Assembly tools
2004 1992 (acquisition in 2010)
Business Areas:
Established:
Services:
Engineering Unit Manufacturing Unit Erection & Maintenance Unit
Basic Engineering
Detailed Engineering Design
Erection and Engineering Site Support
Commissioning & Start Up Support
Manufacturing
Integrated Solutions for Process Plants
PROJECT MANAGEMENT SERVICES
PROJECT MANAGEMENT
PLANNING
SUPPLY CHAIN MANAGEMENT
ENGINEERING SITE SUPPORTING
EPC
COMMISSIONING & START UP SUPPORT
� ERP (Microsiga Protheus) – Economic and Financial Management System� A1DOC – Document Management System� A1MAT – Materials Library System� Intranet’s A1 Tools – Project Management
BASIC AND DETAILED ENGINEERING DESIGN
ENGINEERING - Services Provided
PROCESS
� Basic ProcessEngineering
� Feasibility Studies
� Process & UtilityFlowchart
� Materials Specification
� Mass & Energy Balances
� Equipment & Instrument Process Data Sheets
� Mill Standards
MECHANICAL CIVIL ELECTRICAL, INSTRUM. & AUTOM.
� Structural Calculation for Pipes, Piping Supports & Tanks
� Piping Stress Analysis
� Pipelines and Piping Supports Detailing
� Equipment Data Sheets
� Materials Take Off
� Bill of Materials
� Building & EquipmentFoundation Projects
� Reinforced Concrete
� Steel StructureProjects
� Earthwork Projects
� Rain Water DrainageProjects
� Power & ControlProjects
� Lighting Project
� Grounding Projects
� Lightning ProtectionProjects
� Control System Projects
� Communication andTelecommunicationProjects
� Equipment & Instrument Data Sheets
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0,9
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Frequência (Hz)
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ENGINEERING - Services Provided
Ram Stroke / Piping Stress AnalysisStructural Analysis (Finite Element)
ENGINERRING CALCULATIONS & ANALYSIS
Project: Revamp 35.000 U-2100 – Atmospheric and Vacuum Distillation Unit
Location: Araucaria – PR
Detailed Engineering Design for Mechanical and Piping
� 1700 pipelines
� 186 equipments
28 employees (60.000 hours)
PETROBRAS – A1
ENGINEERING - Previous Projects
PRESIDENTE GETÚLIO VARGAS REFINERY - REPAR
Petrobras Refinery
ELDORADO CELULOSE E PAPEL – PULP DRYING MACHINE
ENGINEERING - Previous Projects
Drying Machine & Baling Lines
Project: Eldorado – Drying Machine and Baling Lines
Location: Três Lagoas – MS
Detailed Engineering Design for Mechanical, Piping (PDMS), Civil, Electrical and Instrumentation
� 2000 pipelines
� 1204 motors
� 400 instruments
� 400 control loops
ELDORADO – ANDRITZ – A1
ELDORADO CELULOSE E PAPEL – COOKING & FIBER LINE
ENGINEERING - Previous Projects
Fiber Line
Project: Eldorado – Fiber Line
Location: Três Lagoas – MS
Detailed Engineering Design for Mechanical, Piping (PDMS), Civil, Electrical
and Instrumentation
� 1900 pipelines
� 194 motors
� 1200 instruments
� 700 control loops
ELDORADO – ANDRITZ – A1
FÍBRIA TRÊS LAGOAS – DRYING MACHINE & EVAPORATION PLANT
Evaporation Plant
Drying Machine
ENGINEERING - Previous Projects
Project: HORIZONTE – Fiber Line and Evaporation Plant
Location: Três Lagoas – MS
Detailed Engineering Design for Mechanical, Piping
(PDMS), Electrical and Instrumentation
� 890 pipelines
� 844 equipments
� 447 instruments
� 580 control loops
FÍBRIA - ANDRITZ – A1
FÍBRIA - METSO – A1
LWART LUBRIFICANTES – USED LUBE OIL RE-REFINING - GREENFIELD
ENGINEERING - Previous Projects
Project: H – Used Lube Oil Re-Refining - Greenfield
Location: Lençóis Paulistas - SP
Detailed Engineering Design for Process, Mechanical, Piping (PDMS),
Civil, Electrical and Instrumentation
� 1860 pipelines
� 170 motors
� 1800 instruments
� 840 control loops
LWART – A1
Used Lube Oil Re-Refining
CONSTRUCTION PROJECTS & MANUFACTURING (WORKSHOP)
STEEL STRUCTURES
PLATFORMS
WALKWAYS
STAIRS
GUARD RAILS
TANKS & PRESSURE VESSELS
DUCTS
PIPING SPOOLS
PIPING & ELECTRICAL SUPPORTS
CARBON & STAINLESS STEEL
MANUFACTURING - Services & Products Provided
� ERP (Microsiga Protheus) – Economic and Financial Management System� A1DOC – Document Management System� A1MAT – Library Materials System� A1PCP – Manufacturing Planning and Control System� TEKLA – Steel Structures 3D Modeling and detailing
• PETROBRAS 700 tonREPAR , REDUC, REPLAN, SIX e P55
Client: Usiminas, Camargo Correia, EPC, Confab, Montcalm - Steel Structures
Platforms, Stairs and Guard Rail
• PEGUFORM 240 tonGreenfield – Atibaia SP
Client: TWZ - Steel Structures
Stairs and Guard Rail
• PETROQUÍMICASUAPE 200 tonGreenfield – CITEPE PE [in manufacturing]
Client: ODEBRECHT - Piping Supports
• GRUPO OHL 110 tonWalkways over Motorways
Cliente : IACON - Walkways, Guard Rails
• LLX 350 tonGreenfield – Sudeste Port [in manufacturing]
Client: TAIMWSER - Steel Structures, Platforms
Stairs and Guard Rail
• FÍBRIA 758 tonGreenfield – Horizonte Project
Client: VOITH - Piping Supports 88 ton
Client: MONTCALM - Piping Supports 435 ton
Client: METSO - Piping Supports, Steel
Structures, Platforms
Stairs and Guard Rail 235 ton
• ELDORADO 475 tonGreenfield – Eldorado Project [in manufacturing]
Client: ANDRITZ - Piping Supports,
Platforms 65 ton
Client: METSO - Piping Supports, Steel
Structures, Platforms,
Stairs and Guard Rail 410 ton
• RIGESA 180 tonRetrofit –Production Increase’s [in manufacturing]
Client: METSO - Steel Structures, Platforms
Stairs and Guard Rail
MANUFACTURING - Previous Projects
ERECTION & MAINTENANCE
ERECTION & MAINTENANCE - Services Provided
MECHANICAL ERECTION
ELECTRICAL & INSTRUMENTATION ASSEMBLY AND MAINTENANCE
MECHANICAL, ELECTRICAL & INSTRUMENTATION MAINTENANCE
EQUIPMENT RENTAL
LABOUR HIRE
MAINTENANCE SHUTDOWN
MANUFACTURING OF SPOOLS AND ERECTION OF PIPELINES
TANKS ERECTION
ERECTION & MAINTENANCE - Previous Projects
PULP & PAPER – KLABIN TELÊMACO BORBA Mechanical, Electrical & Instrumentation Erection and Maintenance
KLABIN – A1
RAÍZEN ENERGIA – FUEL STORAGE AND DISTRIBUTION
ERECTION & MAINTENANCE - Previous Projects
RAÍZEN – A1
Basic & Detailed Engineering Design Mechanical Erection
Steel Structures for AT Base
Pipelines for Anhydrous & Hydrated Alcohol
Site www.a1.ind.brE-mail [email protected]
Fone: +55 41 3616-3616Fax: +55 41 3616-3617
CONTACTS
Elcio MyczkovskiOpperations Manager
Tel: (41) 3616 3614 Cel: (41) 9995 1286
Cristiano José RobbiCommercial Manager
Tel: (41) 3616 3611Cel: (41) 9689 0247
Alexsandro das Graças Sales Engineer
Tel: (41) 3616 3755 Cel: (41) 9689 0248