Integrated Smart Module TAPMOTION® ED100S-ISM

Integrated Smart ModuleTAPMOTION® ED100S-ISM

Supplement

3394594/02 EN . Monitoring

© All rights reserved by Maschinenfabrik ReinhausenDissemination and reproduction of this document and use and disclosure of its content are strictly prohibitedunless expressly permitted.Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents,utility models or designs.The product may have been altered since this document was published.We reserve the right to change the technical data, design and scope of supply.Generally the information provided and agreements made when processing the individual quotations and ordersare binding.The original operating instructions were written in German.

Table of contents

Maschinenfabrik Reinhausen 2014 33394594/02 EN TAPMOTION® ED100S-ISM

Table of contents

1 Introduction ......................................................................................................................... 61.1 Manufacturer ....................................................................................................................................... 6

1.2 Subject to change without notice......................................................................................................... 6

1.3 Completeness...................................................................................................................................... 6

1.4 Supporting documents......................................................................................................................... 6

1.5 Safekeeping......................................................................................................................................... 7

1.6 Notation conventions ........................................................................................................................... 71.6.1 Hazard communication system ............................................................................................................................. 7

1.6.2 Information system ................................................................................................................................................ 8

1.6.3 Instruction system ................................................................................................................................................. 8

1.6.4 Typographic conventions ...................................................................................................................................... 9

2 Product description .......................................................................................................... 102.1 Function description .......................................................................................................................... 10

2.2 Performance features ........................................................................................................................ 10

2.3 Hardware ........................................................................................................................................... 112.3.1 Indicator elements ............................................................................................................................................... 12

2.3.2 Modules............................................................................................................................................................... 13

2.4 Web interface .................................................................................................................................... 14

3 Mounting............................................................................................................................ 153.1 Connecting device ............................................................................................................................. 15

3.2 Cable recommendation ..................................................................................................................... 15

3.3 Electromagnetic compatibility ............................................................................................................ 163.3.1 Wiring requirement of installation site ................................................................................................................ 16

3.3.2 Wiring requirement of operating site .................................................................................................................. 16

3.4 Connecting cables to the system periphery....................................................................................... 18

3.5 Wiring device ..................................................................................................................................... 18

3.6 Checking functional reliability ............................................................................................................ 19

4 Commissioning ................................................................................................................. 214.1 Setting the network address for the control unit ................................................................................ 21

4.2 Calling up the web interface and checking the status display ........................................................... 22

5 Functions and settings..................................................................................................... 23

Table of contents

Maschinenfabrik Reinhausen 20144 3394594/02 ENTAPMOTION® ED100S-ISM

5.1 Info/Setup .......................................................................................................................................... 235.1.1 Status .................................................................................................................................................................. 23

5.1.2 Setting OLTC data............................................................................................................................................... 24

5.1.3 Setting transformer data...................................................................................................................................... 26

5.1.4 Hotspot temperature............................................................................................................................................ 34

5.1.5 Entering name plate data .................................................................................................................................... 37

5.1.6 Communication ................................................................................................................................................... 38

5.1.7 Entering maintenance data ................................................................................................................................. 42

5.1.8 Memory ............................................................................................................................................................... 44

5.1.9 Resetting to factory settings ................................................................................................................................ 48

5.2 OLTC ................................................................................................................................................. 485.2.1 Status (OLTC) ..................................................................................................................................................... 49

5.2.2 Displaying maintenance status (OLTC)............................................................................................................... 49

5.2.3 Displaying statistics (OLTC) ................................................................................................................................ 50

5.2.4 Displaying contact wear (OLTC) ......................................................................................................................... 51

5.2.5 Displaying the name plate (OLTC) ...................................................................................................................... 52

5.3 Transformer ....................................................................................................................................... 535.3.1 Displaying the status (transformer) ..................................................................................................................... 53

5.3.2 Displaying the name plate (transformer) ............................................................................................................. 54

6 Control system protocol................................................................................................... 566.1 IEC 61850 protocol specification (optional) ....................................................................................... 566.1.1 LPHD - Physical device....................................................................................................................................... 56

6.1.2 LLN0 - Logical node ............................................................................................................................................ 56

6.1.3 SPTR1................................................................................................................................................................. 57

6.1.4 SIML1 .................................................................................................................................................................. 57

6.1.5 SLTC1 ................................................................................................................................................................. 58

6.1.6 MMXU1 ............................................................................................................................................................... 59

6.1.7 YPTR1................................................................................................................................................................. 59

6.1.8 YLTC1 ................................................................................................................................................................. 60

6.2 IEC 60870-5-104 protocol specification (optional)............................................................................. 616.2.1 Monitoring direction (messages) ......................................................................................................................... 61

7 Fault elimination................................................................................................................ 637.1 Fieldbus status .................................................................................................................................. 63

7.2 Node status ....................................................................................................................................... 64

8 Disposal ............................................................................................................................. 65

Table of contents


9 Technical data ................................................................................................................... 669.1 Block diagram.................................................................................................................................... 66

9.2 Device data........................................................................................................................................ 67

9.3 System data....................................................................................................................................... 67

9.4 Power supply ..................................................................................................................................... 67

9.5 MODBUS/TCP fieldbus ..................................................................................................................... 68

9.6 Accessories ....................................................................................................................................... 68

9.7 Connection equipment....................................................................................................................... 68

9.8 Climatic environmental conditions ..................................................................................................... 68

9.9 Mechanical resistance ....................................................................................................................... 69

9.10 Standards and directives ................................................................................................................... 69

Glossary............................................................................................................................. 71

1 Introduction


IntroductionThis technical file contains detailed descriptions on the safe and proper in-stallation, connection, commissioning and monitoring of the product.

It also includes safety instructions and general information about the prod-uct.

This supplement pertains to the operating instructions for the TAPMOTION®ED motor-drive unit.

This technical file is intended solely for specially trained and authorized per-sonnel.

ManufacturerThe product is manufactured by:

Maschinenfabrik Reinhausen GmbH

Falkensteinstraße 893059 Regensburg, GermanyTel.: (+49) 9 41/40 90-0Fax: (+49) 9 41/40 90-7001E-mail: [email protected]

Further information on the product and copies of this technical file are avail-able from this address if required.

Subject to change without noticeThe information contained in this technical file comprises the technical speci-fications approved at the time of printing. Significant modifications will be in-cluded in a new edition of the technical file.

The document number and version number of this technical file are shown inthe footer.

CompletenessThis technical file is incomplete without the supporting documentation.

Supporting documentsThe following documents also apply in addition to this technical file:▪ Operating instructions▪ Connection diagrams▪ Routine test report

1

1.1

1.2

1.3

1.4

1 Introduction


Also observe generally valid legislation, standards, guidelines and specifica-tions on accident prevention and environmental protection in the respectivecountry of use.

SafekeepingThis technical file and all supporting documents must be kept ready at handand accessible for future use at all times.

Notation conventionsThis section contains an overview of the symbols and textual emphasisused.

Hazard communication system

Warnings in this technical file are displayed as follows.

Warning relating to section

Warnings relating to sections refer to entire chapters or sections, sub-sec-tions or several paragraphs within this technical file. Warnings relating tosections use the following format:

WARNING Type and source of dangerConsequences► Action► Action

Embedded warning

Embedded warnings refer to a particular part within a section. These warn-ings apply to smaller units of information than the warnings relating to sec-tions. Embedded warnings use the following format:

DANGER! Instruction for avoiding a dangerous situation.

Signal words and pictograms

The following signal words are used:

Signalword

Meaning

DANGER Indicates a hazardous situation which, if not avoided, willresult in death or serious injury.

WARNING Indicates a hazardous situation which, if not avoided, couldresult in death or serious injury.

1.5

1.6

1.6.1

1.6.1.1

1.6.1.2

1.6.1.3

1 Introduction


Signalword

Meaning

CAUTION Indicates a hazardous situation which, if not avoided, couldresult in injury.

NOTICE Indicates measures to be taken to prevent damage toproperty.

Table 1: Signal words in warning notices

Pictograms warn of dangers:

Pictogram MeaningWarning of a danger point

Warning of dangerous electrical voltage

Warning of combustible substances

Warning of danger of tipping

Table 2: Pictograms used in warning notices

Information system

Information is designed to simplify and improve understanding of particularprocedures. In this technical file it is laid out as follows:

Important information.

Instruction system

This technical file contains single-step and multi-step instructions.

Single-step instructions

Instructions which consist of only a single process step are structured as fol-lows:

1.6.2

1.6.3

1 Introduction


Aim of actionü Requirements (optional).► Step 1 of 1.

ð Result of step (optional).ð Result of action (optional).

Multi-step instructions

Instructions which consist of several process steps are structured as follows:

Aim of actionü Requirements (optional).1. Step 1.

ð Result of step (optional).2. Step 2.

ð Result of step (optional).ð Result of action (optional).

Typographic conventions

The following typographic conventions are used in this technical file:

Typographic convention Purpose ExampleUPPERCASE Operating controls, switches ON/OFF[Brackets] PC keyboard [Ctrl] + [Alt]Bold Software operating controls Press Continue button…>…>… Menu paths Parameter > Control parameterItalics System messages, error mes-

sages, signalsFunction monitoring alarm trig-gered

[► Number of pages]. Cross reference [► 41].Table 3: Typographic conventions

1.6.4

2 Product description


Product descriptionThis chapter contains an overview of the design and function of the product.

Function descriptionThe TAPMOTION® ED100S-ISM product is used for recording, aggregatingand interpreting data on the transformer. It provides a visualization of the da-ta and transmission to a control center system (SCADA).

Network

control centerSCADANetwork control level

Station level

Process level

Visualization

(Panel PC/Laptop)

Connection of:

DGA, Buchholz, oil level, tap position,

oil temperature, ambient temperature,

pressure relief device, voltage,

current, power

TAPMOTION® ED

INTEGRATED

SMART MODULE

INTEGRATED

SMART MODULE

STAND-ALONE

INTEGRATED

SMART MODULE

RETROFIT

Figure 1: Function description

Performance featuresThe following functions are supported by the TAPMOTION® ED100S-ISM:

Monitoring the motor-drive unit▪ Tap position▪ Motor signals

Monitoring the OLTC▪ Overpressure of the oil filter unit▪ Protective relay RS2001▪ Statistics for all switching operations

– Number of tap-change operations per tap position– Number of hours per tap position

▪ Contact wear▪ Maintenance book for on-load tap-changer▪ Maintenance intervals

2

2.1

2.2



Monitoring the transformer▪ Buchholz relay▪ Pressure relief device▪ Oil level (min., max.)▪ Load current and load voltage▪ Temperature measurement

– Surroundings– Top oil– Hotspot

▪ Determining apparent power, active power and reactive power▪ Determining load power▪ Determining the aging rate▪ Oil quality▪ Maintenance intervals

Data recording▪ Continuously recording all measured and calculated values▪ Event memory▪ Maintenance done

Control system communication (optional)▪ IEC 61850▪ IEC 60870-5-104

Visualization and operation▪ Visualization via a web interface

HardwareThe following figure shows an overview of the control unit's function ele-ments:

2.3



Figure 2: Function elements of the control unit

1 Group name 10 Ground connection2 Status LEDs for system con-

tacts/power contacts11 Power contact for ground con-

nection3 +24 V/0 V power supply 12 Service interface4 Data contacts 13 LAN 25 +24 V power supply 14 LAN 16 +24 V power contact 15 Interlock7 Interlock 16 Memory card slot with *SD

card (included in the scope ofdelivery)

8 0 V power supply 17 Status LEDs9 0 V power contact 18 DIP switches for manually set-

ting the network address

*SD card (memory card)

Only use the provided SD card, since it has been specified for industrial ap-plications under harsh environmental conditions.

Indicator elements

The control unit has 6 LEDs used to indicate various operating states of thecontrol unit and modules:

2.3.1



Control unit

LED Color MeaningLINKACT 1

Green Shows a connection to the physical net-work at Port 1.

LINKACT 2

Green Shows a connection to the physical net-work at Port 2.

MS Red/Green Shows the module status.MS Red/Green Shows the network status.

Modules

LED Color MeaningI/O Red/Green/Orange Shows terminal bus operation and indi-

cates errors using flashing codes.USR Red/Green/Orange Shows information on terminal bus er-

rors.SD Orange Shows access to the SD card.

Power supply status

LED Color MeaningA Green Shows the status of the operating volt-

age for the systemB Green Shows the status of the operating volt-

age for the power contacts.

Modules

In addition to the control unit , the device has additional cascaded mod-ules (bus terminals for signal forms) and an end terminal . Contact Ma-schinenfabrik Reinhausen GmbH to replace modules.

2.3.2



Figure 3: Modules

1 Control unit 3 End terminal2 Bus terminals

Web interfaceThe following figure shows an overview of the web interface:

Figure 4: Web interface

1 Menu bar 4 Date and time2 Display area and input area 5 Navigation bar3 Language setting 6 Path

2.4

3 Mounting


MountingThis chapter describes how to correctly mount and connect the device. Notethe connection diagrams provided.

WARNING Electric shockRisk of fatal injury due to electrical voltage.► De-energize the device and system peripherals and lock them to pre-

vent them from being switched back on.► Do so by short-circuiting the current transformer; do not idle the current

transformer.

NOTICE

Electrostatic dischargeDamage to the device due to electrostatic discharge.► Take precautionary measures to prevent the build-up of electrostatic

charges on work surfaces and personnel.

Connecting deviceThe following section describes how to make the electrical connection to thedevice.

WARNING Electric shockDanger of death due to connection mistakes► Ground device using the grounding screw on the housing.► Pay attention to the phase difference of the secondary terminals for the

current transformer and voltage transformer.► Connect the output relays correctly to the motor-drive unit.

Cable recommendationPlease note the following recommendation from Maschinenfabrik Reinhau-sen when wiring the device.

Cable Cabletype

Conductorcross-section

Max. length Terminalstrip

Terminal

Signal line (analog) Shielded 0.5 mm² - X6 7-12 and 19-24Signal line (digital) Unshield-

ed0.5 mm² - X6 1-6 and 13-18

Voltage measure-ment

Shielded 1.5 mm² - X10 1-2

Current measure-ment

Unshield-ed

2.5 mm² - X10 3-4

3

3.1

3.2

3 Mounting


Cable Cabletype

Conductorcross-section

Max. length Terminalstrip

Terminal

Ethernet Shielded,CAT5e

- 100 m - -

Table 4: Recommendation for connection cable

Electromagnetic compatibilityThe device has been developed in accordance with applicable EMC stan-dards. The following points must be noted in order to maintain the EMCstandards.

Wiring requirement of installation site

Note the following when selecting the installation site:▪ The system's overvoltage protection must be effective.▪ The system's ground connection must comply with all technical regula-

tions.▪ Separate system parts must be joined by a potential equalization.▪ The device and its wiring must be at least 10 m away from circuit-break-

ers, load disconnectors and busbars.

Wiring requirement of operating site

Note the following when wiring the operating site:▪ The connection cables must be laid in metallic cable ducts with a ground

connection.▪ Do not route lines which cause interference (for example power lines)

and lines susceptible to interference (for example signal lines) in thesame cable duct.

▪ Maintain a gap of at least 100 mm between lines causing interferenceand those susceptible to interference.

3.3

3.3.1

3.3.2

3 Mounting


Figure 5: Recommended wiring

1 Cable duct for lines causinginterference

3 Cable duct for lines suscepti-ble to interference

2 Interference-causing line (e.g.power line)

4 Line susceptible to interfer-ence (e.g. signal line)

▪ Short-circuit and ground reserve lines.▪ The device must never be connected using multi-pin collective cables.▪ Signal lines must be routed in a shielded cable.▪ The individual conductors (outgoing conductors/return conductors) in

the cable core must be twisted in pairs.▪ The shield must be fully (360º) connected to the device or a nearby

ground rail.

Using "pigtails" may limit the effectiveness of the shielding. Connect close-fitting shield to cover all areas.

3 Mounting


Figure 6: Recommended connection of the shielding

1 Connection of the shieldingusing a "pigtail"

2 Shielding connection coveringall areas

Connecting cables to the system periphery

To obtain a better overview when connecting cables, only use as manyleads as necessary.

To connect cables to the system periphery, proceed as follows:ü Use only the specified cables for wiring. Note the cable recommendation

[► 15].► Connect the lines to be wired to the device to the system periphery as

shown in the connection diagrams supplied.

Wiring device

To obtain a better overview when connecting cables, only use as manyleads as necessary.

To wire the device, proceed as follows:ü Use only the specified cables for wiring. Note the cable recommendation

[► 15].ü Wire the lines to the system periphery [► 18].ü Wire the device according to the connection diagram.ü Use a slotted screwdriver for wiring.1. Guide the slotted screwdriver in the opening above the terminal connec-

tion .

3.4

3.5

3 Mounting


2. Feed the conductor into the corresponding opening in the connection.

3. Pull the slotted screwdriver back out of the opening .

Figure 7: Feeding the conductor into the terminal

ð The conductor is clamped.

Checking functional reliabilityIn order to ensure correct wiring, check the functional reliability of the controlunit. You can find more information on the functional reliability of all modulesin the Troubleshooting [► 63] chapter.

Figure 8: LED indicators for the power supply

Display element Meaning

LED lights up green. Operating voltage present

3.6

3 Mounting


Display element Meaning

LED lights up green. Operating voltage for power contactspresent

Table 5: Functional reliability

The device is fully mounted and can be configured. The actions required forthis are described in the following chapter.

4 Commissioning


CommissioningBefore putting the device into operation, you have to configure some param-eters and connect the control computer. These are described in the followingsections:

NOTICE

Damage to device and system peripheryAn incorrectly connected device can lead to damage to the device and sys-tem periphery.► Carry out dielectric testing up to a maximum of 500 V DC.► Check the entire configuration before commissioning.► Prior to commissioning, be sure to check the actual voltage and operat-

ing voltage.

Setting the network address for the control unitYou can assign the control unit a network address in 3 ways. To do so, youhave to set the control unit's DIP switches to the desired position. The posi-tions of the DIP switches are used to set a binary coded value.

Example: In order to set a value of 10 (binary: 0000 1010), you have to setthe DIP switches (position 1 through 8) to 01010000.

You can set the following values:

Setting Description0 (binary 0000 0000) Address assignment via web server255 (binary 1111 1111) Address assignment via DHCP server1...254 Manual address setting. This is used to set

the 4th segment of the network address(192.168.1.xxx). You can set the first 3 seg-ments using the web interface. The factorydefault setting for the first 3 segments is192.168.1.

Table 6: Setting options for DIP switches

Proceed as follows to set the network address:

1. WARNING! Danger of death due to electrical voltage. De-energizethe device and system peripherals and lock it to prevent it from beingswitched back on.

4

4.1

4 Commissioning


2. Put the DIP switches in the desired position.

Figure 9: DIP switches

3. Switch the device back on.

Calling up the web interface and checking the statusdisplayYou have to call up the web interface and check the status display to con-clude the commissioning process. To do so, proceed as follows:ü Connect the computer to the control unit using Ethernet and ensure it is

in the same subnet.1. Start an Internet browser and enter http://192.168.0.1/plc/webvisu.htm.

ð The web interface is started.2. Calling up the status display [► 23].

4.2

http://192.168.0.1/plc/webvisu.htm

5 Functions and settings


Functions and settingsYou can configure the control unit via the web interface and retrieve currentmeasurement data. To call up the web interface, proceed as follows:ü Connect the computer to the control unit using Ethernet and ensure it is

in the same subnet.► Start your Internet browser and call up the network address for the con-

trol unit.ð The web interface is started.

Pay attention to the description of setting options and displays in the follow-ing sections.

Info/SetupOn the Info/Setup tab, you can retrieve the current device status and config-ure parameters. The menu item is divided as follows:▪ Status▪ Settings▪ Memory

The following sections describe how you can retrieve information or set pa-rameters.

Status

You can have the device state displayed in the Status menu item. The last 5events are always displayed in the display area. The following device statescan be displayed:

Symbol StateGreen OKYellow Information/early warningRed Error

Table 7: Device state

5

5.1

5.1.1



Figure 10: Status information

1 Display for the device state 2 Display for events

Proceed as follows to display the status:► Info/Setup > Status.

Setting OLTC data

You can define the operations counter for the on-load tap-changer and themaximum limits of contact wear under OLTC.

Operations counter

The operations counter is automatically increased with every tap-change op-eration. You can use this parameter to set the number of tap-change opera-tions, such as for comparison with the operations counter of the motor-driveunit.

Contact wear (events)

You have to set 2 limit values for contact wear, which are divided as follows:

▪ Maximum early warning limit (yellow event)

▪ Maximum warning limit (red event)

A yellow event is triggered as soon as the status of the the contact wear reaches the set early warning limit . The red event is triggered if thestatus reaches or exceeds the warning limit

5.1.2



Figure 11: Warning limits for the contact wear

1 Contact wear status A Early warning limit reached/exceeded

2 Set early warning limit (yellowevent)

B Warning limit reached/exceeded

3 Set warning limit (red event)

Proceed as follows to set the values:1. Info/Setup > Settings > OLTC.

Figure 12: Operating positions

2. Click on the corresponding field in the OLTC Settings group box.ð An input screen is displayed.



3. Use the corresponding buttons to enter the value for the operationscounter.

4. Confirm using the OK button.5. Click on the respective fields in the Contact Wear group box.

ð An input screen is displayed.6. Use the corresponding buttons to enter the limit values for the contact

wear.7. Confirm using the OK button.8. Click on the Recalculate button.ð This sets the operations counter and the limit values for the contact

wear.

Setting transformer data

You can set the minimum and maximum limit values for a yellow event andfor a red event for monitoring the transformer in the Transformer menu item.You can set the limit values for the following values:▪ Data for determining power▪ Transformer data▪ Data for recording temperatures and gases

Limit values for a yellow event or red event

You have to define limit values for yellow events and red events for each pa-rameter. These limit values depend on the transformer's currently measuredoutputs and temperatures. If a limit value is exceeded, a corresponding yel-low event (early warning) or red event (warning) is generated. You can callup the current status on the Status tab [► 23].

The following sections describe how you can set the parameters.

5.1.3



Setting data for determining power

You can set the minimum and maximum warning limit values for monitoringthe transformer in the Load menu item:▪ Load current▪ Load voltage▪ Load factor▪ Apparent power▪ Active power▪ Reactive power

Proceed as follows to set the warning limit values:1. Info/Setup > Settings > Transformer > Load.

Figure 13: Load

2. Click on the corresponding field in the respective group boxes.ð An input screen is displayed.

5.1.3.1



3. Use the corresponding buttons to enter the value.4. Confirm using the OK button.5. Select the checkboxes in the respective group boxes.ð The warning limit values are set.

Setting transformer data

You can set the following converter data in this display:

Voltage transformer ratio▪ Primary voltage (V)▪ Secondary voltage (V)

Current transformer ratio▪ Primary current (A)▪ Secondary current (A)

Transformer circuit

You can configure the following measurement circuits in the TransformerCircuit:

You can use this parameter to set the phase difference of the current trans-former and voltage transformer. You can set the common transformer cir-cuits as follows:

Tap-changeoperation

Setting Measurementmethod

Phase differ-ence

A 0 1PH 1 phase 0°B 0 3PHN 3 phase 0°C 0 3PH 3 phase 0°D 90 3PH 3 phase 90°

5.1.3.2



Tap-changeoperation

Setting Measurementmethod

Phase differ-ence

E 30 3PH 3 phase 30°F -30 3PH 3 phase -30°

Table 8: Set values for transformer circuit

Note the following sample circuits to select the correct transformer circuit.

Circuit A: 1-phase measurement in 1-phase grid

ISM

Figure 14: Phase difference 0 1PH

▪ The voltage transformer VT is connected to the outer conductor andneutral conductor.

▪ The current transformer CT is looped into the outer conductor.▪ The voltage UL1 and current IL1 are in phase.▪ The voltage drop on an outer conductor is determined by the current IL1.

Circuit B: 1-phase measurement in 3-phase grid

ISM

Figure 15: Phase difference 0 3PHN

▪ The voltage transformer VT is connected to the outer conductors L1 andneutral.

▪ The current transformer CT is looped into the outer conductor L1.▪ The voltage U and current I are in phase.▪ The voltage drop on an outer conductor is determined by the current IL1.



Circuit C:

ISM


▪ The voltage transformer VT is connected to the outer conductors L1 andL2.

▪ The current transformer CT1 is looped into the outer conductor L1 andCT2 into the outer conductor L2.

▪ The current transformers CT1 and CT2 are connected crosswise in par-allel (total current = IL1 + IL2).

▪ The total current IL1 + IL2 and voltage UL1-UL2 are in phase.▪ The voltage drop on an outer conductor is determined by the current:

(IL1 + IL2) / √3.

Circuit D

ISM



▪ The current transformer CT is looped into the outer conductor L3.▪ The current IL3 is ahead of voltage UL1-VL2 by 90°.▪ The voltage drop on an outer conductor is determined by the current IL3.



Circuit E

ISM



▪ The current transformer CT is looped into the outer conductor L2.▪ The current IL2 is ahead of voltage UL2-UL1 by 30°.▪ The voltage drop on an outer conductor is determined by the current IL2.

Circuit F

ISM

Figure 19: Phase difference -30 3PH


▪ The current transformer CT is looped into the outer conductor L1.▪ The current IL1 lags behind UL1-UL2 by 30°. This corresponds to a phase

shift of -30°.▪ The voltage drop on an outer conductor is determined by the current IL1.



Proceed as follows to set the converter data:1. Info/Setup > Settings > Transformer > Converter.

Figure 20: Converter

2. Click on the corresponding field in the respective converter data groupboxes.ð An input screen is displayed.

3. Use the corresponding buttons to enter the value.4. Confirm using the OK button.5. Select the desired option in the Connection Type group box.ð The converter data is configured.



Defining the recording of temperatures and gases

You can set the minimum and maximum warning limit values for monitoringthe transformer in the Temperatures menu item:▪ Topoil temperature▪ Ambient temperature▪ DGA sensors

Selecting the unit

Temperatures can be entered in units of Celsius or Fahrenheit.

Proceed as follows to set the warning limit values:1. Info/Setup > Settings > Transformer > Temperatures.

Figure 21: Temperature

2. Select the desired unit in the Unit group box.3. Click on the corresponding field in the respective group boxes.

ð An input screen is displayed.

5.1.3.3



4. Use the corresponding buttons to enter the value.5. Confirm using the OK button.6. Select the checkboxes as needed.ð The warning limit values are set.

Editing the names of DGA sensors

You can edit the names of the DGA sensors as follows:1. Click on the write-capable field Gas Sensor 1 or Gas Sensor 2.

ð This opens an edit field.2. Enter the desired name in the edit field.3. Exit the edit field by clicking anywhere.

The name is changed.

Hotspot temperature

You can set the minimum and maximum limit values for monitoring in theHotspot Temperature menu item:▪ Aging rate (calculation method according to IEC or ANSI)▪ Hotspot Temperature

You can also set the following parameters:▪ Hotspot factor▪ Gradient▪ Winding exponent▪ Rated current▪ Time constant

5.1.4



Yellow event and red event

For the aging rate and hotspot temperature, you have to set 2 limit values,which are divided as follows:

▪ Maximum early warning limit (yellow event)

▪ Maximum warning limit (red event)

A yellow event is triggered as soon as the aging rate or hotspot temperature reaches the set early warning limits . The red event is triggered if

the status reaches or exceeds the warning limit

Figure 22: Warning limits for the contact wear

1 Status of the aging rate or thehotspot temperature

A Early warning limit reached/exceeded

2 Set early warning limit (yellowevent)

B Warning limit reached/exceeded

3 Set warning limit (red event)



Proceed as follows to set the values and parameters:1. Info/Setup > Settings > Hotspot Temperature.

Figure 23: Hotspot

2. Click on the corresponding field in the respective group boxes to set thelimit values.ð An input screen is displayed.

3. Use the corresponding buttons to enter the value.4. Confirm using the OK button.5. Select the desired checkboxes for the Calculation Method (according

to ANSI or IEC) as needed.



6. Click on the corresponding field in the Parameter group box to enter therequired values.ð An input screen is displayed.

7. Confirm using the OK button.8. Select the desired checkboxes for the Calculation Method (according

to ANSI or IEC) as needed.ð The warning limits are set.

Entering name plate data

You can enter the name plate data for the OLTC and transformer for identifi-cation purposes in the Nameplate menu item:

Proceed as follows to enter the name plate data:1. Info/Setup > Nameplate > OLTC.

Figure 24: OLTC name plate

2. Click on the respective edit fields in the OLTC Nameplate group box toenter the required data.

3. Exit the edit field by clicking anywhere.ð The OLTC name plate data is saved.

5.1.5



4. Info/Setup > Nameplate > Transformer.

Figure 25: Transformer name plate

5. Click on the respective edit fields in the Transformer Nameplate groupbox to enter the required data.

6. Exit the edit field by clicking anywhere.ð The name plate data is saved.

Communication

You have to set all of the parameters required for communication between acomputer and the control unit in the Communication menu item. You haveto set the following parameters:▪ IP configuration▪ IEC 61850 protocol (optional)▪ IEC 60870-5-104 protocol (optional)▪ Date and time

The following sections describe how you can set the parameters.

Setting the network address

You have to set all of the necessary parameters in the IP configurationgroup box to establish communication with the device. You have to set thefollowing parameters:▪ IP Address (network address)▪ Subnet Mask

5.1.6

5.1.6.1



▪ Gateway

Proceed as follows to carry out the IP configuration:1. Info/Setup > Communication.

Figure 26: IP configuration

2. Click on the respective fields for the IP Address, Subnet Mask andGateway to change the parameter value.ð An input screen is displayed.

3. Use the corresponding buttons to enter the desired parameter value.4. Confirm using the OK button.5. Click on the Accept button.6. Trip the built-in line circuit breaker to de-energize the control unit. Wait

approximately 10 seconds, then close the line circuit breaker again.ð The IP is configured.

Setting date and time

You can set the date and time in this display. You have the following optionsfor setting the date and time:▪ Manual▪ Automatic (SNTP time server)

5.1.6.2



Manual setting

If you would like to set the date and time manually, you have to set them inthe following formats:

Date TimeDD.MM.YY hh.mm.ss

Table 9: Formats

The time does not switch from daylight saving time to standard time andback automatically. You have to change the time manually.

Proceed as follows to set the date and time manually:1. Info/Setup > Communication.

Figure 27: Date and time

2. Select the Manual option.3. In the lines Date and Time, click on the corresponding field to enter the

values.ð An input screen is displayed.

4. Use the corresponding buttons to enter the value.



5. Confirm using the OK button.6. Click on the Accept button to adopt the setting.ð The date and time are set.

Auto

You can use this parameter to enter the IP address of the SNTP time server.If you are using a time server, the time from the time server is applied auto-matically.

Proceed as follows to set the IP address of the SNTP time server:1. Info/Setup > Communication.2. Select the Automatic option.3. Enter the IP address of the SNTP time server in the field SNTP Server

using the input screen.4. Enter the desired time zone in the field Time zone using the input

screen.5. Click on the Accept button to adopt the setting.ð The date and time are set.

Setting the ASDU address (IEC 60870-5-104)

You have to set the ASDU address for the IEC 60870-5-104 control systemprotocol connection.

Proceed as follows to set the ASDU address:1. Info/Setup > Communication.2. In the IEC 60870-5-104 protocol group box, click on the field ASDU ad-

dress.ð An input screen appears.

3. Using the corresponding buttons, enter the desired parameter value andconfirm using the OK button.

5.1.6.3



4. Click on the Accept button.ð The ASDU address is set.

Resetting communication parameters

You can reset all of the parameters you have set in the Communicationmenu item as follows:1. Info/Setup > Communication.2. Click on the Reset button.3. Click on the Yes button in the dialog window.ð The parameters are reset.

Entering maintenance data

In the Maintenance menu item, you can set when maintenance is to be per-formed. The state of the OLTC and the transformer is monitored using theset values. A yellow event is triggered and maintenance is due as soon asthe set value is reached. After carrying out maintenance, you can also con-firm the action using the Maintenance Done button. This then resets thestate.

The following criteria must occur for a confirmation to be provided after car-rying out the maintenance:

Maintenance Criterion for confirmationReplacement ofDSI

A new DSI is inserted.

OLTC mainte-nance

OLTC needs maintenance.

Tap selectormaintenance

A tap selector inspection is performed.

OLTC replace-ment

OLTC is replaced.

Oil change An oil change and cleaning of the diverter switch in-sert, oil compartment and oil conservator has to becarried out.

Oil sample After maintenance: The oil is changed; the limit val-ues for filled insulating oil specified by Maschinenfab-rik Reinhausen GmbH are maintained.During operation: An oil sample is taken and ana-lyzed; the limit values for filled insulating oil specifiedby Maschinenfabrik Reinhausen GmbH are main-tained.

Oil filter Only with oil filter unit present: A new oil filter is instal-led in the oil filter unit.

Tap-change op-eration interval

Depending on operator criteria. You can select thesetting on site.

5.1.6.4

5.1.7



Maintenance Criterion for confirmationTime interval Depending on operator criteria. You can select the

setting on site.Table 10: Maintenance and associated criteria for confirmation

Proceed as follows to set the maintenance data:1. Info/Setup > Maintenance.

Figure 28: Maintenance data

2. Click on the corresponding field in the desired group boxes to enter themaintenance data.ð An input screen is displayed.



3. Use the corresponding buttons to enter the value.4. Confirm using the OK button.5. If necessary, select the corresponding checkbox to activate the inter-

vals.6. In the corresponding maintenance overviews under OLTC [► 49] or

Transformer [► 53], click on Maintenance Done to activate monitor-ing.

ð The maintenance data is set.

Memory

This selection menu controls the process for recording measurement dataonto the SD card and shows memory usage in the Drive Information win-dow.

Proceed as follows to retrieve the drive information:► Info/Setup > Space.

Figure 29: Drive Information

Downloading data

The measurement data is saved on the provided SD card. You can down-load the saved measurement data in 2 ways:▪ Directly from the SD card [► 45]▪ Via an FTP server [► 46]

The following sections describe how to download the measurement data.

5.1.8



To prevent a loss of data, download the saved measurement data to localstorage on your computer from the SD card every month or before inspect-ing the transformer station.

Downloading measurement data from the SD card

You can transfer the measurement data from the SD card to your computer.The state in the Motor-drive unit signals [► 49] group box (OLTC tab)changes from green to red when you open the door of the motor-drive unit toremove the SD card from the control unit. The measurement values continueto be recorded if you remove the SD card from the control unit. This record-ed data is saved to the SD card as soon as you reinsert the SD card into thecontrol unit.

Only use the provided SD card, since it has been specified for industrial ap-plications under harsh environmental conditions.

Proceed as follows to download the measured value data from the SD card:

Removing the SD card1. Open the door for the motor-drive unit.

2. Flip up the transparent cover cap for the memory card slot .

Figure 30: Opening the cover flap

3. Push on the SD card in the memory card slot and then release it to re-move the card.

4. Insert the SD card into the corresponding slot on the computer.5. Transfer the desired files to the computer's local storage.

5.1.8.1



Inserting the SD card

After transferring the files, you can insert the SD card back into the controlunit's memory card slot:1. Insert the SD card into the control unit's corresponding memory card

slot .

Figure 31: Inserting the SD card

2. Push the SD card in until it catches and then let go.ð SD card clicks in place.

3. Flip down the cover cap until it clicks in place.

Downloading measured value data using the FTP client

You can download measured value data using the FTP client. To do so, pro-ceed as follows:1. Info/Setup > Space.

Figure 32: FTP client

2. Click on the FTP Client button.ð This opens a web interface.

5.1.8.2



Figure 33: Interface

3. In the Client group box, select the desired save location on the localcomputer using the button.

If you select the delete file from server checkbox, the files on the serverare deleted automatically after being downloaded successfully. This lets youensure that missing values become apparent during data analysis.

4. Select the delete file from server checkbox if necessary.5. Highlight the desired files in the Host group box.

You can use the [SHIFT] key to highlight multiple files if you would like todownload multiple files simultaneously.

6. In the Client group box, click on the Download button.ð The selected files are downloaded.



Figure 34: Status

ð Once the status window closes, this means that the files have beendownloaded successfully.

ð The selected measured value data has been downloaded.

Resetting to factory settings

In the Reset menu item, you can reset all of the parameters to the valuesthey had when the system was first delivered. This requires access to thePARAM.csv file saved on the SD card. All of the factory settings are saved inthis file.

All of the factory settings are saved in the PARAM.csv file. Therefore, keepthe following information in mind:▪ Do not delete or remove the PARAM.csv file on the SD card.▪ The SD card has to be in the control unit.▪ Do not remove the SD card while a reset is in progress.

Proceed as follows to reset all of the parameters to the factory settings:1. Info/Setup > Settings > Reset.2. In the Factory Settings group box, click on the Reset field.3. Click on the Yes button in the dialog window.ð All of the parameters are reset.

OLTCYou display information on the OLTC on the OLTC tab:▪ Status▪ Maintenance▪ Contact wear▪ Statistics▪ Name plate

5.1.9

5.2



Status (OLTC)

You can have the following items displayed in the Status menu item:▪ Motor-drive unit signals▪ OLTC

The following states can be displayed:

Symbol StateGreen OKRed Error

Table 11: Device state

Proceed as follows to display the status of the OLTC:► OLTC > Status.

Figure 35: OLTC status

Displaying maintenance status (OLTC)

The status for when maintenance has to be performed is displayed in theMaintenance menu item. You can enable the maintenance intervals for theOLTC in the respective group boxes. The prerequisite is that you enter themaintenance data beforehand [► 42].

The following status is displayed:▪ OLTC

5.2.1

5.2.2



▪ Oil▪ Oil filter

Proceed as follows to display the status and enable the maintenance inter-vals:1. OLTC > Maintenance.

Figure 36: OLTC maintenance

2. Click in the respective Maintenance Done group boxes as needed toenable the maintenance intervals.ð The maintenance intervals are enabled.

Displaying statistics (OLTC)

You can have the statistics for all of the tap changing operations for theOLTC in the Statistics menu item. The following values are displayed:▪ Tap position▪ Number of tap changing operations▪ Total duration of the respective tap changing operation

5.2.3



Proceed as follows to display the statistics:► OLTC > Statistics.

Figure 37: OLTC statistics

Displaying contact wear (OLTC)

You can display and monitor information on current contact wear for the re-spective main switching contacts and transition contacts in the ContactWear menu item:▪ Volume▪ Thickness▪ Thickness Difference

5.2.4



Proceed as follows to display the values for the current contact wear:► OLTC > Contact Wear.

Figure 38: OLTC contact wear

Displaying the name plate (OLTC)

You can have the data for the OLTC's name plate and operations counterdisplayed here.

5.2.5



Proceed as follows to retrieve this information:► OLTC > Nameplate.

Figure 39: Name plate (OLTC)

TransformerYou can display the transformer's name plate and current status on theTransformer tab.

Displaying the status (transformer)

You can display the transformer's current status in this display.

5.3

5.3.1



Proceed as follows to display the current status:► Transformer > Status.

Figure 40: Status of the transformer

In the Maintenance group box, you confirm the maintenance of the trans-former using the Maintenance Done button. The prerequisite is that you en-ter the maintenance data beforehand [► 42].

Displaying the name plate (transformer)

You can have the data for the name plate displayed here.

5.3.2



Proceed as follows to retrieve this information:► Transformer > Nameplate.

Figure 41: Transformer name plate

6 Control system protocol


Control system protocol

IEC 61850 protocol specification (optional)The device provides an extract of commands and messages from the inter-face protocol IEC 61850 for communication.

Data points

The data points are described in the following sections. You will find theseabbreviations in the following tables.

M mandatoryO optionalE extension

Table 12: Abbreviation

LPHD - Physical device

Attributename

Attributetype

Explanation M/O/E Re-marks

LPHD - Physical device information M -DataCommon logical node informationPhyNam DPL Physical device name plate M -PhyHealth INS Physical device health M -Proxy SPS Indicates if this LN is a proxy M -

Table 13: LPHD class (LPHD1)

LLN0 - Logical node

Attributename

Attributetype


LLN0 - Logical node zero name - -DataCommon logical node informationMod INC Mode M Status

onlyBeh INS Behavior M -Health INS Health M -NamPlt LPL Name plate M -

Table 14: LLN0 class

6

6.1

6.1.1

6.1.2



SPTR1

Attributename

Attributetype


SPTR1 - - - -Common logical node informationMod INC Mode M/O -Beh INS Behavior M/O -Health INS Health M/O -NamPlt LPL Name plate M/O -Controls- - - - -Measured valuesHPTmpClc MV Calculated winding hotspot temperature O -AgeRte MV Aging rate E -TopTmp MV Top oil temperature for transformer E -AmbTmp MV Ambient temperature 1 E -Status informationPresRelDev SPS Pressure relief device E -Settings- - - - -

Table 15: SPTR1

SIML1

Attributename

Attributetype


SIML1 - - - -Common logical node informationMod INC Mode M/O -Beh INS Behavior M/O -Health INS Health M/O -NamPlt LPL Name plate M/O -Controls- - - - -Measured valuesGas1ppm MV Measurement of Gas1 in ppm E -Gas2ppm MV Measurement of Gas2 in ppm E -H2O MV Relative saturation of moisture in insulating liquid (in

%)O -

Status informationInsAlm SPS Insulation liquid critical (refill insulation medium) M -

6.1.3

6.1.4



Attributename

Attributetype


GasInsAlm SPS Gas in insulation liquid alarm (may be used for Buch-holz alarm)

O -

InsLevMax SPS Insulation liquid level maximum O -InsLevMax SPS Insulation liquid level minimum O -- - - - -Settings- - - - -

Table 16: SIML1

SLTC1

Attributename

Attributetype

Explanation M/O/E Remarks

YLTC1 - - - -Common logical node informationMod INC Mode M/O -Beh INS Behavior M/O -Health INS Health M/O -NamPlt LPL Name plate M/O -Measured valuesCon-tWeaMSC

MV Contact wear (in %) of main switching contact E -

ContWeaTC MV Contact wear (in %) of transition contact E -OilExClOp MV Oil exchange and cleaning operation counts (in %) E -OilExClTm MV Oil exchange and cleaning time interval (in %) E -OilSamp MV Oil sampling (in %) E -OnST-mOLTC

MV On-site time interval for OLTC (in %) E -

OnSO-pOLTC

MV On-site operation counts for OLTC (in %) E -

OnSTmTrf MV On-site time interval for transformer (in %) E -DivInsExch MV Diverter insert replacement (in %) E -SelMaint MV Selector maintenance (in %) E -OLTCExch MV OLTC replacement (in %) E -OilFilExch MV Oil filter replacement (in %) E -OilSoot MV Oil sooting for OLTC (in %) E -OLTCMaint MV OLTC maintenance (in %) - -Status informationMotProt SPS Motor protective switch E -MotOpen SPS Motor door open E -MotDrv SPS Motor drive running E -

6.1.5



Attributename

Attributetype


OvPrOilFil SPS Over pressure oil filtration E -ProtRel SPS Protection relay E -Settings- - - - -

Table 17: SLTC1

MMXU1

Attributename

Attributetype


MMXU1 - - - -Common logical node informationMod INC Mode M/O -Beh INS Behavior M/O -Health INS Health M/O -NamPlt LPL Name plate M/O -Controls- - - - -Measured valuesPPV DEL Phase to phase voltages (VL1,VL2, etc.) O -PhV WYE Phase to ground voltages (VL1ER, etc.) O -A WYE Phase currents (IL1, IL2, IL3) O -W WYE Phase active power (P) O -VAr WYE Phase reactive power (Q) O -VA WYE Phase apparent power (S) O -PF WYE Phase power factor O -Status information- - - - -

Table 18: MMXU1

YPTR1

Attributename

Attrib-utetype


YPTR1 - - - -Common logical node informationMod INC Mode M/O -Beh INS Behavior M/O -

6.1.6

6.1.7



Attributename

Attrib-utetype


Health INS Health M/O 1=Signal "green",2=Signal "yellow",

3=Signal "red"NamPlt LPL Name plate M/O -DescriptionsEEName DPL External equipment name plate O -Controls- - - - -Measured values- - - - -Status information- - - - -Settings- - - - -

Table 19: MMXU1

YLTC1

Attributename

Attributetype


YLTC1 - - - -Common logical node informationMod INC Mode M/O -Beh INS Behavior M/O -Health INS Health M/O -NamPlt LPL Name plate M/O -DescriptionsEEName DPL External equipment name plate O -ControlsTapChg BSC Change tap position (stop, higher, lower) M/O Current tap

positionMeasured values- - - - -Status informationEndPosR SPS End position raise reached M/O -EndPosL SPS End position lower reached M/O -Settings- - - - -

Table 20: YLTC1

6.1.8



IEC 60870-5-104 protocol specification (optional)The implementation of the IEC 60870-5-104 control system protocol is de-scribed in the following sections.

Monitoring direction (messages)

The following data points have the properties stated below:▪ Byte 2 information number = 0▪ Byte 3 information number = 0

Type code Info numberbyte 1

Description Transmission value

30 37 "GREEN" status message 1 = active, 0 = inactive30 38 "YELLOW" status message 1 = active, 0 = inactive30 39 "RED" status message 1 = active, 0 = inactive32 54 Tap position 1 to 3530 60 Motor protective switch triggered 1 = active, 0 = inactive30 61 Door open 1 = active, 0 = inactive30 62 Motor running 1 = active, 0 = inactive33 63 Operations counter -30 64 Minimum tap position reached 1 = active, 0 = inactive30 65 Maximum tap position reached 1 = active, 0 = inactive36 180 Switching contact wear %36 181 Resistance contact wear %36 190 Maintenance time interval (can be selected by

operator)%

36 191 Maintenance tap-change operation interval (canbe selected by operator)

%

36 194 Maintenance of the OLTC %36 195 Replacement of the DSI %36 196 Tap selector maintenance %36 197 Replacement of the OLTC %36 198 Oil change (sooting) %36 199 Replacement of the oil filter %36 200 Oil change (time interval) %36 201 Transformer operator interval %36 202 Oil change (number of tap-change operations) %36 193 Oil sample %30 70 Oil filter unit overpressure 1 = active, 0 = inactive30 71 Protective relay RS2001 triggered 1 = active, 0 = inactive36 80 Ambient temperature °C36 81 Oil temperature, upper °C36 140 Load current, 1-phase A

6.2

6.2.1



Type code Info numberbyte 1

Description Transmission value

36 141 Voltage, 1-phase V36 150 Load factor -36 151 Apparent power VA36 152 Active power W36 153 Reactive power var36 160 Hotspot Temperature °C36 161 Aging rate -30 72 Buchholz relay triggered 1 = active, 0 = inactive30 73 Overpressure relief device (pressure relief de-

vice) triggered1 = active, 0 = inactive

30 74 Minimum oil level reached 1 = active, 0 = inactive30 75 Maximum oil level reached 1 = active, 0 = inactive36 170 DGA gas sensor 1 ppm36 171 DGA gas sensor 2 ppm

Table 21: Data points in monitoring direction

7 Fault elimination


Fault elimination

Fieldbus statusLINK ACT 1,2 LED status

Cause Remedy

Green The module has a connection to thephysical network.

-

Flashinggreen

The module is transmitting or receivingEthernet telegrams

-

Off The module does not have a connectionto the physical network

▪ Check wiring.

MS LED sta-tus

Cause Remedy

Green The system is working without issue. -Flashinggreen

The system has not yet been configured. -

Red The system is indicating an unrecovera-ble error.

▪ Switch the supply voltage off and backon to restart the device.

▪ Contact Maschinenfabrik ReinhausenGmbH if the error persists.

Flashing red/green

Self-test. -

Off There is no operating voltage for the sys-tem.

▪ Check the power supply.

NS LED sta-tus

Cause Remedy

Green At least one connection (MODBUS/TCPor ETHERNET/IP) has been established(a connection to the message router isalso valid)

-

Flashinggreen

There is no connection (MODBUS/TCPor ETHERNET/IP).

-

Red The system has detected a duplicate net-work address in use.

▪ Set an unused network address.

Flashing red At least one connection has reported atimeout (MODBUS/TCP orETHERNET/IP) where the device is oper-ating as the target.

▪ Switch the supply voltage off and backon to restart the device.

▪ Re-establish the connection.

Flashing red/green

Self-test -

7

7.1

7 Fault elimination


NS LED sta-tus

Cause Remedy

Off The system has not been assigned a net-work address.

▪ Assign the system a network address,such as by using BootP or DHCP.

Node statusI/O LED status Cause RemedyGreen Data cycle on the terminal bus. Normal operating condition.Flashing orange The terminal bus has been initialized.

Startup is indicated by rapid blinking atapprox. every 1 to 2 seconds.

-

Continuous red There is a defect in the module's hard-ware or the control unit.

Have the module or control unit replacedby Maschinenfabrik Reinhausen GmbH.

Flashing red Flashing at approx. 10 Hz indicates ageneral module error.

Note the following flash codes.

Flashing red incycles

Module errors that are present areshown with up to 3 consecutive flashingsequences. There is a brief pause be-tween these sequences.

Evaluate the flashing sequences usingthe following flash code table. The flash-ing shows an error message composed ofan error code and an error argument.

Off No data cycle on the terminal bus. There is no supply voltage. Check the wir-ing (control unit and modules).

7.2

8 Disposal


DisposalThe device was produced in accordance with European Community Direc-tive 2011/65/EC (RoHS) and must be disposed of accordingly. If the deviceis not operated within the European Union, the national disposal require-ments applicable in the country of use should be observed.

8

9 Technical data


Technical data

Block diagram

Figure 42: Block diagram

9

9.1

9 Technical data


Device dataWidth 158 mmHeight (from mounting rail upperedge)

65 mm (from mounting rail upperedge)

Depth 100 mmWeight 524 gProtection IP 20

Table 22: Technical data-device data

System dataNumber of controllers on the mas-ter

Limited by the ETHERNET specifi-cation

Transmission medium Twisted pair S-UTP, 100 Ω Cat 5Bus connection 2 x RJ45Line lengthmax 100 mTransmission rate 10/100 Mbit/sTransmission performance Class D acc. to EN 50173Protocols EtherNet/IP, MODBUS/TCP (UDP),

HTTP, BootP. DHCP, DNS, SNTP,FTP, SNMP

IEC-61131-3 AWL, KOP, FUP, ST, ASSD card slot Push/Push mechanism, sealable

cover capMemory card type SD/SDHC up to 32 GB*)

Powerfail RTC buffer At least 6 days*)

Number of bus terminalsWith bus extension750-880/025-002

642504

Configuration Via computerProgram memory 1024 kBData memory 1024 kBRemanent memory (retain) 32 kB*) This value applies to brand-new devices at an ambient temperature of25 °C. The guaranteed buffer period for the real-time clock decreases withincreasing temperature and operating time.

Table 23: Technical data-system data

Power supplyVoltage supply DC 24 V (-25 to +30 %)

9.2

9.3

9.4

9 Technical data


Input currenttyp. at rated load (24 V) 500 mAPower supply unit efficiencytyp. atrated load

90%

Internal current draw 450 mA at 5 VTotal current for bus terminals 1700 mA at 5 VPotential separation 500 V system/supply

Table 24: Technical data-power supply

MODBUS/TCP fieldbusInput process imagemax 1020 wordsOutput process imagemax 1020 words

Table 25: Technical data-MODBUS/TCP fieldbus

AccessoriesMini-WSB quick marking systemSD memory card 758-879/000-001

Table 26: Accessories

Connection equipmentConductor cross-section 0.08 to 2.5 mm2, AWG 28-14Stripping length 8 to 9 mm / 0.33 inPower contacts Blade contact, spring contact, self-

cleaningVoltage drop at Imax. <1 V at 64 bus terminalsData contacts Sliding contacts, 1.5 μm gold-plat-

ed, self-cleaningTable 27: Technical data-connection equipment

Climatic environmental conditionsOperating temperature range 0 to 55 °COperating temperature range forcomponents with expanded tem-perature range (750-xxx/025-xxx)

-20 to +60 °C

Storage temperature range -25 to +85 °CRelative humidity max. 5 to 95% without condensa-

tionResistance to pollutants Acc. to IEC 60068-2-42 and

IEC 60068-2-43Max. pollutant concentration at arelative humidity of < 75%

SO2 ≤ 25 ppmH2S ≤ 10 ppm

9.5

9.6

9.7

9.8

9 Technical data


Special conditions Without additional measures, thecomponents must not be used atlocations where dust, corrosive va-pors, gases or ionizing radiationmay occur.

Table 28: Technical data-climatic environmental conditions

Mechanical resistanceVibration resistance Acc. to IEC 60068-2-6

Note on vibration testing:▪ Vibration type: Frequency

sweeps with a change speedof 1 octave/minute

▪ 10 Hz ≤ f ≤ 57 Hz, constant0.075 mm amplitude,57 Hz ≤ f ≤ 150 Hz, constantacceleration: 1 g

▪ Vibration duration: 10 frequen-cy sweeps per axis in each ofthe 3 axes perpendicular toeach other

Impact resistance Acc. to IEC 60068-2-27

Note on impact testing:▪ Type of impact: Half-sine▪ Impact strength: 15 g peak val-

ue, 11 ms duration▪ Impact direction: 3 impacts in

both pos. and neg. direction foreach of the 3 axes perpendicu-lar to each other for the objectunder test, i.e. a total of 18 im-pacts

Free fall Acc. to IEC 60068-2-32≤ 1 m (in original packaging)

Table 29: Technical data-mechanical resistance

Standards and directivesThe 750-880 fieldbus coupler or fieldbus controller fulfills the following EMCstandards:

EMC CE immunity requirements Acc. to EN 61000-6-2: 2005EMC CE emission standard Acc. to EN 61000-6-3: 2007EMC shipbuilding immunity require-ments

Acc. to Germanischer Lloyd (2003)

9.9

9.10

9 Technical data


EMC shipbuilding emission stan-dard

Acc. to Germanischer Lloyd (2003)

Glossary


GlossaryDHCP

Dynamic IP address assignment (Dynamic HostConfiguration Protocol)

DSIAbbreviation for diverter switch insert

EMCElectromagnetic compatibility

SCADASupervisory Control and Data Acquisition

MR worldwideAustraliaReinhausen Australia Pty. Ltd.17/20-22 St Albans RoadKingsgrove NSW 2208Phone: +61 2 9502 2202Fax: +61 2 9502 2224E-Mail: [email protected]

BrazilMR do Brasil Indústria Mecánica Ltda.Av. Elias Yazbek, 465CEP: 06803-000Embu - São PauloPhone: +55 11 4785 2150Fax: +55 11 4785 2185E-Mail: [email protected]

CanadaReinhausen Canada Inc.3755, rue Java, Suite 180Brossard, Québec J4Y 0E4Phone: +1 514 370 5377Fax: +1 450 659 3092E-Mail: [email protected] IndiaEasun-MR Tap Changers Ltd.612, CTH RoadTiruninravur, Chennai 602 024Phone: +91 44 26300883Fax: +91 44 26390881E-Mail: [email protected] IndonesiaPt. Reinhausen IndonesiaGerman Center, Suite 6310,Jl. Kapt. Subijanto Dj.BSD City, TangerangPhone: +62 21 5315-3183Fax: +62 21 5315-3184E-Mail: [email protected]

IranIran Transfo After Sales Services Co.Zanjan, Industrial Township No. 1 (Aliabad)Corner of Morad Str.Postal Code 4533144551E-Mail: [email protected] ItalyReinhausen Italia S.r.l.Via Alserio, 1620159 MilanoPhone: +39 02 6943471Fax: +39 02 69434766E-Mail: [email protected] JapanMR Japan CorporationGerman Industry Park1-18-2 Hakusan, Midori-kuYokohama 226-0006Phone: +81 45 929 5728Fax: +81 45 929 5741 LuxembourgReinhausen Luxembourg S.A.72, Rue de PrésL-7333 SteinselPhone: +352 27 3347 1Fax: +352 27 3347 99E-Mail: [email protected]

MalaysiaReinhausen Asia-Pacific Sdn. BhdLevel 11 Chulan TowerNo. 3 Jalan Conlay50450 Kuala LumpurPhone: +60 3 2142 6481Fax: +60 3 2142 6422E-Mail: [email protected]

P.R.C. (China)MR China Ltd. (MRT)开德贸易（上海）有限公司

中国上海浦东新区浦东南路 360 号

新上海国际大厦 4楼 E座

邮编： 200120

电话：＋ 86 21 61634588

传真：＋ 86 21 61634582

邮箱：[email protected]

[email protected]

Russian FederationOOO MRNaberezhnaya Akademika Tupoleva15, Bld. 2 ("Tupolev Plaza")105005 MoscowPhone: +7 495 980 89 67Fax: +7 495 980 89 67E-Mail: [email protected]

South AfricaReinhausen South Africa (Pty) Ltd.No. 15, Third Street, Booysens ReserveJohannesburgPhone: +27 11 8352077Fax: +27 11 8353806E-Mail: [email protected] South KoreaReinhausen Korea Ltd.21st floor, Standard Chartered Bank Bldg.,47, Chongro, Chongro-gu,Seoul 110-702Phone: +82 2 767 4909Fax: +82 2 736 0049E-Mail: [email protected]

U.S.A.Reinhausen Manufacturing Inc.2549 North 9th AvenueHumboldt, TN 38343Phone: +1 731 784 7681Fax: +1 731 784 7682E-Mail: [email protected] United Arab EmiratesReinhausen Middle East FZEDubai Airport Freezone, Building Phase 63rd floor, Office No. 6EB, 341 DubaiPhone: +971 4 2368 451Fax: +971 4 2368 225Email: [email protected]

Maschinenfabrik Reinhausen GmbHFalkensteinstrasse 893059 Regensburg

+49 (0)941 4090-0+49(0)941 [email protected]

www.reinhausen.com

3394594/02 EN ▪ 01/14 ▪ F0303901

Integrated Smart Module TAPMOTION® ED100S-ISM

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