Integrated Power, Cooling, and Rack Infrastructure for Critical Networks Increase Availability While...

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Integrated Power, Cooling, and Rack Infrastructure for Critical Networks Increase Availability While Decreasing Your Total Cost of Ownership (TCO) REV 5: 5/5/2003 3:38 PM
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Transcript of Integrated Power, Cooling, and Rack Infrastructure for Critical Networks Increase Availability While...

Integrated Power, Cooling, and Rack Infrastructure for Critical

Networks

Increase Availability While Decreasing Your Total Cost of Ownership (TCO)

REV 5: 5/5/2003 3:38 PM

NCPI : Overview

Foundation for “High Availability”

Networks

What drives data center costs?• The concept of $/sqft is routinely used to describe

data center cost

• This suggests that area drives cost, which is false.

Per Sq Foot costs25%

Per Watt costs75%

PowerCoolingService

Engineering

SpaceImprovements

Racks

Benefit of compaction is not present without corresponding reduction in power

0%

20%

40%

60%

80%

100%

0 2 4 6 8 10 12 14 16 18 20

Compaction: KW Per Rack

To

tal

Co

st

of

Ow

ne

rsh

ip

If $$ were really driven by square feet

Reality: $$ are driven by Watts

• $/Watt costs dominate TCO• The concept of $/sqft suggests unrealistic TCO

improvements via compaction

Actual power draws in real data centers

0%

5%

10%

15%

20%

25%

30%

0.5 1.5 2.5 3.5 4.5 5.5 6.5 7.5 8.5 9.5 10.5 11.5 12.5 13.5 14.5 15.5

Per Rack Power - kW

% o

f E

nc

los

ure

s

2002 actual dataave = 1.5kW

Max blade server

Max1 Userver

Gartnerguidance

>90% of new data centerscapability

Powering high density racks

• Voltage, power, and connector requirements strongly suggest the use of 3-phase power distribution to the rack

• A 3-phase 20A power whip can provide 7.2kW per whip, with both 120V and 208V available at the same time

• Two or more of these whips can support extreme density

Power and Cooling infrastructure limits the area savings available from compaction

0

5

10

15

20

25

30

35

40

45

50

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Compaction density: KW Per Rack

Are

a i

n s

qft

/ k

W

Area of IT equipment

Area of power and cooling infrastructure

Total area of IT equipment and infrastructure

Total area does not decrease

after about 5kW per

rack

Conclusion• It is challenging to cool isolated racks >6kW or groups

>4kW in conventional data centers

• Compaction without corresponding reduction in power consumption is ineffective and expensive

• A practical approach to density is to establish density limits

• 7.2 and 14.4 kW are natural per-rack density limit values due to branch circuit limits

• Where ultra high density is required, fully ducted cooling systems provide highest performance and predictability

More information on these subjects is available from APC White Papers at www.apcc.com

AgilityFact: Traditional approaches to increasing power and

cooling capacity can take up to a year or more to implement, slowing business response to market.

“I need a server.”

“I have a server.”

2 Days

“I need more capacity.” 400 Days

“I have more capacity.”

The Speed of Business is the Speed of the IT Response!

Traditional Approach (400 day)

Design Concept

Construction Design

Construction

Commissioning

Operation

Custom Parts, Applications and Services

“I need more capacity.”

“I have more capacity.”

Needs Assessment

• The Design Concept is built on standardized parts that can be scaled to meet the need?

• Construction Design incorporates a “Lego Block” approach of pre-engineered components?

• Construction is mainly done in a factory instead of on-site?

• Commissioning tests pre-integrated infrastructure systems.

What if……

A Quick Review: The Next Generation Data Center Design is…

• Modular

• Plug and Play

• Scalable

• Fault tolerant

• Portable

• Pre-engineered

• Module-based mistake-proof servicing

• Has Built-in management based on TCP IP standards

• Does not require raised floor

Solutions:Solutions: System Level System Level ChallengesChallenges

• Live system can be expanded at will.

• Drastically reduces one-time engineering.

• Collapses the Design-Specify-Purchase-Commission Cycle.

• Standardized, off-the-shelf, cost effective components.

• No services or integration “surprises.”

• Much of the field installation replaced by pre-assembly.

• Standardized documentation and operations.and operation

Link to Movie

Scalable Data Center Architecture for Infrastructure On Demand™

Power for Closets and Computer Rooms

UPS Options Summary

1 Rack: Smart-UPS 1500

1 – 2 Racks: Smart-UPS 3000 (XL)

1 – 4 Racks: Smart-UPS 5000 (XL)

1 – 4 Racks: Symmetra RM 6kVA

1 – 10 Racks: Symmetra 12kVA

InfraStruXure Type A: 1-10

Data Center design

Type B

5 – 100 Racks

5 – 20 Racks: InfraStruXure 20kW frame

10 – 60 Racks: Symmetra PX 40kW frame

60 – 100 Racks: Symmetra PX 80kW frame

– 208V Nominal Input / Output (4-wire)– Double Conversion– Power factor corrected input– UP to 15 min Runtime (0.8 pf) with

internal batteries– 20kVA/kW N+1– Up to 4 XR Battery Frames may be

connected for extended runtimes– Input voltage range: 166 – 240VAC– Input frequency range: 40 – 70 Hz– Efficiency: >91.5% – Overload capability

• 125% overload: continuous via static bypass

• 150% for 30 seconds• 1000% 500ms: via static bypass

– Heat Dissipation = 6489 BTU/Hr (1.9kW)

InfraStruXure 20kW Specifications

10-60 Racks: SYPX40• 40kVA/40kW capacity in 10kVA/10kW power module

increments

– power factor corrected input

– fully rated inverter

• Power modules arranged in N+1 configuration

• Battery modules arranged in a parallel redundant configuration

• All modules are hot-swappable

• Housed in a 35.5” NetShelter VX enclosure

– footprint = 5.67sq ft

– rolls through 7’ door

• 125% continuous rated, user replaceable static switch

• XR frames available for longer runtime requirements

60-100 Racks: 80KW PDU w/Bypass

• Housed in the VX Wide Enclosure

– just 36” deep, not 42”

• Manual Maintenance Bypass

• Capable of 208V, 480V, and 600V input

• Contains a single 400A, (42) Position Panel board

– CTO option to include up to (4) 80A sub-feed breakers to rack mount Remote Distribution Panels (RDP)

• Additional CTO capabilities:

– Dual Feed (separate mains and bypass feed – bypass feed must be 208V)

– Load Test Port connection

Symmetra PX Product Design Benefits

Power View

Easy to read and navigate through menus and functions

Power Module

Provides the flexibility to scale power capacity and adds N+1 capability

Built-in Static Bypass Switch

Enables the UPS to transfer the load to utility power, without interruption, in case of heavy overload or faulty conditions

Redundant Intelligence Module

Acts as back-up for the Main Intelligence Module

Battery Module

Hot swappable for easy replacement by trained user

Symmetra PX

– Same XR Frame as Symmetra PX 40kW– Holds 8 battery modules– A fully populated battery enclosure will provide

an ISX-20kW with 45 minutes of runtime (0.8pf)– Weight: 2100 lbs fully loaded– Up to 4 XR Enclosures can be added

XR Battery Frame

Changing the way the world designs data centers…

On-Demand Architecture forNetwork-Critical Physical Infrastructure

InfraStruXureTM for Data Centers

InfraStruXure® Systems for Data Center

Scalable Cooling

Air removal solutions (shown) and in-row cooling solutions enhance scalability, and allow for quick deployment and adaptation for IT upgrades

Management Integration

Minimize implementation time by quickly integrating your new design into existing management system

Monitor Environmental Conditions

Enhance the system with environmental controls for earlier detection and faster problem resolution Available Options

Additional “add-on’s available, including

ATS/Generator, Security, Environmental, etc.

Rack Design

Vendor-neutral enclosure improves adaptability for diverse IT environment

Present the Solution

Standard Components

Allows you to customize solution, minimize human error, and lower Mean-Time-To-Repair

Integrated Cooling

Effectively capture the hot air where it is created and deliver cool air where it is required.

Integrated Power and Cable Distribution

Self contained power and data cable distribution eliminates the need for raised floor

Automatic Transfer Switch with Distribution Panel

Delivers redundant power by monitoring and controlling APC’s Standby Power Generator and ATS via the network

Standby Power Generator

Increase runtime requirements from minutes to days

Symmetra PX Options and Related Products

External Battery Enclosure Rack-based, scalable design for extended runtimes

PDU with System BypassConfigurable PDU in a rack- based design

Environmental Monitoring Identifies thermal problems before damage occurs

RemoteMonitoringMonitoring and performance trending of enterprise power and environmental infrastructure

APC Global Services A variety of product based and professional services

Symmetra PX

The cooling dilemma • 15kW of blade servers can be purchased today and

installed into a single rack.

• 11kW of 1U servers can be purchased today and installed into a single rack

• People will attempt to install this equipment (600W/sqft) in data centers where the industry average load is 1.4kW per rack (45W/sqft).

Don’t forget about availability

• Redundancy of cooling becomes more complex and

harder to predict at higher density

• The Air Conditioning System must be on UPS after

approximately 120W / sq ft (4kW/rack) because the IT

system will overheat during the generator startup delay

• These are difficult technical problems which make it very

difficult to reliably cross the 150W/sq ft barrier

More Problems: Dynamic Power Variation

• Most IT equipment draws virtually constant power independent of its computational load

• Early 1U servers were based on desktop technology and exhibited power that varied with function. This was the first significant exposure of the data center to dynamic power variation

• P4 Xeon and near term processors do not support power management.

• Enlightened customers and possibly public policy will dictate that processors manage power.

• Consequence: The data center of the future will need improved management tools to manage dynamic power variations without overload or malfunction.

High density answers that do work

• Careful hot-isle-cold-isle design

– Properly laid out racks

– Properly located returns over hot isles

– Eliminating raised floor bypass leakage

• Blanking panels

– Can reduce hotspot server intake air by up to 15 degrees

F (see APC white paper #44)

• Limit: 3-4 kW per rack

Cooling capability limitations of the raised floor

0

1

2

3

4

5

6

7

0 100 200 300 400 500 600 700 800 900 1000

Tile Airflow (CFM)

Rac

k P

ow

er (

KW

)

TypicalCapability

WithEffort

Extreme Impractical

Raised floor power capability

Practical Limit: 3-4 kW per rack if one tile used

Single tile per rack10 degree C rise

High density answers that do work

• Hot air scavenging systems

– Collect hot air at the point of generation

– Route directly to CRAC

– Snap-on retrofit

– Variable speed: as needed

– Dual Path Power and N+1

– Flexible, Movable

• Limit: 6-9 kW per rack

Wiring Closet Ventilation UnitAirflow Diagram

Wiring Closet Ventilation Unit pulls warm air from the room

Warm air is exhausted from IT equipment

Conditioned air from outside the room enters via intake vent

Warm, exhaust air Rises

Conditioned air supplied to IT equipment

Wiring Closet Ventilation Unit

InfraStruXure InRow SC Airflow

InfraStruXure InRow SC

Cool air from plenum space pulled

into unit via fans

Cool air is supplied to row or

room

Condenser air absorbs heat from

coil

Heat transferred to condenser coil

Heat rejected from room to plenum

space

Evaporator coil absorbs heat from air

Hot exhaust air from IT equipment pulled

into unit via fans

InfraStruXure InRow RC

InfraStruXure InRow RC

In-row air conditioning for medium to large data centers including high density applications.

Predictable cooling solution for an unpredictable environment

Rack Air Removal Unit

Rack Air Containment Airflow Diagram

• Fans of InRow cooling unit(s) distribute cool air to front of IT equipment

• Air passes through servers and absorbs heat

• Server exhaust air is prevented from escaping by rear containment

• All exhaust air is returned to InRow cooling unit(s)

• Proper airflow through the enclosure is ensured

Top Down View

Front

Rear

InRow Cooling

Unit

InRow Cooling

Unit

NetShelter SX Rack

Servers

Rear Containment

Front Containment

InRow RC Applications

• Hot Spots– Server consolidation– Compaction– Peak loads

Up to 30 kW chilled water

Capacity Planning Data center

expansion Rightsizing

High Density

Blade servers

NAS storage devices

1U servers

InfraStruXure InRow RC

• Dynamic loads– Batch processing – Grid computing

InRow RC Product Design Benefits

Air Filter

Removes airborne particles, protects coil

Top or Bottom Piping Connections

Variable Speed Hot Swappable Fans

Rightsizes cooling capacity, energy savings

Cooling Coil

Removes heat using chilled water

Condensate Management

Detects and removes condensation

Field Configurable 2-Way or 3-Way Valve Operation

Casters

Allows unit to move easily

InfraStruXure InRow RC

Dual A-B Power Inputs

Power redundancy and protection

Flow Meter

Measures water flow to facilitate determining unit kW output

InfraStruXureTM

InRow RC Value Proposition

Modular Solution that will adapt to the changing IT world.

•Availability–Predictable architecture–Mean Time To Recover

•Agility:– Standardized modules– Capacity on demand

• TCO:– Capacity per footprint– Rightsizing– Increase usable IT space

Changing the way the world designs data centers...

Predictable Cooling Solution for an Unpredictable environment

APC Solution Applied

VoIP and IP Telephony InfraStruXure Solution for Data Centers

Agility• Standardized Modules

– Raised Floor not required for cooling, reduces build out and eliminates space constraints

– Short lead time

• Capacity on Demand– Matches heat removal to the heat load– Enabling variable capacity without raised floor

dependency (no requirement for constant pressure)

• High Density Capable– Able to cool up to 60 kW in a single rack

InRow RC Summary

• Modular design increases agility by providing scaleable solutions to add cooling

as demand increases.

• Improved Energy Efficiency and Rightsizing reduces total cost of ownership.

• Placing the unit in the row of racks moves the source of cooling closer to the

heat load and minimizes air mixing thus improves availability.

• Up to 30 kW Capacity

Predictable cooling solution for an unpredictable environment

In-row air conditioning for medium to large data centers including high density applications.

InfraStruXure InRow RC

APC Management Solutions

Environmental Management System

Environmental Monitoring Unit

UPS Environmental Monitoring Card

Sensors

Because when something changes, you need to know.Management

Tools to remotely monitor and control, easily and economically.

UPS Network Management Cards

PowerChute Business Edition

Building Management Interface Card

Management Platform Integration

UPS enhancement cards

Network-Critical PhysicalInfrastructure

UPS Management

EnvironmentalManagement

Server Access

InfraStruXure Manager Appliance

Analog KVM Switches

Digital KVM Switches

Fliptop Monitor

InfraStruXure Manager Applications

Appliance with licenses for 25, 100 or 1000 nodes.Additional licenses available.

InfraStruXure Manager

• Data Center– Manage your

APC InfraStruXure

– Manage other APC devices on the network

Remote Branch Office Monitor remote

locations Give local personnel

read-only access

Distributed Network Monitor UPS &

other devices dispersed throughout the network

Network Closets Monitor locations

infrequently accessed

Manageable Devices within the InfraStruXure Management Architecture

InfraStruXure Manager

HTTP (Web)HTTP (Web)

SNMPSNMP

TelnetTelnet

EmailEmail

ModBus*ModBus*

APC Network APC Network Manageable Manageable

DeviceDevice

* UPS and cooling products only

Use of StandardsManage APC networked devices via existing network infrastructure.

Fault NotificationsEmail or SNMP notifications ensures crucial situations are dealt with in a timely manner.

Integrating InfraStruXure Management into Your Management Architecture

InfraStruXure Manager

Building Management System IntegrationManage critical building infrastructure from single system via modbus

Enterprise Management System IntegrationForward SNMP traps to your preferred management system

Manage Network-Critical Physical InfrastructureSimilar to server, storage and networking equipment.

Scalability Manage up to 1000 APC networked devices

Building Management

System

Enterprise Management

SystemNetwork Devices

Storage Devices

Server Devices

Server Manager

Storage Manager

Network Manager

Building PowerComfort Air

Building Environment

Power Devices

Rack Devices

Cooling Devices

InfraStruXure Manager

InfraStruXure ManagerCentralized management of your APC network-critical physical infrastructure.

Appliance with 25, 100 or 1000 nodes.

Additional licenses available.

Network-Critical Physical Infrastructure Management

Management

Left-hand barQuick link other

functions

Left-hand barQuick link other

functions

Main Status Screen:Overview of key

functions; UPS and card

Main Status Screen:Overview of key

functions; UPS and card

Browser AccessibleSaves installing software on the network management console.

Browser AccessibleSaves installing software on the network management console.

InfraStruXure Management Design BenefitsNetwork Management Card Screen Shot

InfraStruXure Management Design BenefitsNetwork Management Card Screen Shot