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Integrated Manufacturing Operations for CPG & Process€¦ · Integrated Manufacturing Operations...
Transcript of Integrated Manufacturing Operations for CPG & Process€¦ · Integrated Manufacturing Operations...
Integrated ManufacturingOperations for CPG & ProcessFilip SchiettecatSiemens Industry Software
PLM Europe 2017Berlin – Estrel Hall C1 I October 24, 2017 – 17h00
Realize innovation.Unrestricted © Siemens AG 2017
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Master Chef in NYC3D-print vacation
memories in chocolate
Coca-Cola enablescustom formulations
from your smartphone
Mondelez enablespersonalized packaging
Digital is transforming the CPG IndustryPersonalizing products
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Today’s challenges in the CPG & Process industry
High quality demand High cost pressure
Global and regionalregulatory compliancy
Increasing variety ofproducts and recipes
Fast changing consumerdemands
Global setup – Distributedplants
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Our customers have essential requirements –throughout the CPG & Process industry
Security
Speed Flexibility Quality Efficiency
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Integrating and digitalizing the entire value chainis key to staying competitive in the future
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Creating a Powerful Digital Twin of the entire value chain
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Our holistic approach in the CPG IndustrySpecific for process and discrete part of the digital enterprise
Process value chain
Engineering Operation Services3 4 5Productdesign
Process-and plantdesign
1 2
Discrete value chain
Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
Producing, filling and packaging a hybrid CPG product requires specific technologies and processes
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Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
Digitalization in the CPG industryProduct Design
Formula Design Package DesignProduct andformula design
Regulatorycompliance
Suppliercollaboration
Trials,sampling &testing
Artworkdevelopment
Packagedesign
Simulation &digitalprototyping
Label designandcompliance
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Digitalization in the CPG industryProduction Planning
Creation ofgeneral recipe
Trial runs
Modeling theproductionfacility
Capacitysimulation ofthe plant
Creation of thebill of process
Collaborativeline design
Simulation ofcritical processsteps
Simulation andbottleneckelimination
Modeling & simulating theproduction facility
Planning thefilling & packaging line
Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
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Digitalization in the CPG industryProduction Engineering
Automation designof the process
Automation designof the filling & packaging line
Plant design
Electricaldesign
Automationengineering
Machinedesign
Mechatronicsintegration
Automationengineering
VirtualCommission-ing
Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
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Production PlanningLine Layout
Your Digital Plant isready for use !
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Digitalization in the CPG industryProduction Execution
Order execution &integrated quality control
Orderdownload &scheduling
Reporting &qualityexecution
Orderexecution
Energyefficiency
Orderdownload &scheduling
Reporting &qualityexecution
Linemanagement& execution
Energyefficiency
Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
Order download &scheduling
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Digitalization in the CPG industryServices
MindsphereEnergy Analytics
MindsphereSmart Condition Monitoring
EnergyAnalytics
SmartConditionMonitoring
SecurityServices
Drive TrainAnalytics
EnergyAnalytics
SmartConditionMonitoring
SecurityServices
Drive TrainAnalytics
Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
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Use Simulation to achieveforesight in the Virtual World
Summary – The Vision Comes to LifeKey Advantages of Digitalization
Use Big DataAnalytics to gaininsight and drive
continuousimprovement
Seamlesslycoordinate and
control resourcesin the real world
Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
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Manufacturing Operations Management
Production Execution
Role of Manufacturing Operations within the Digital Enterprise– Realize Innovation
TeamcenterVisualization/Graphics Bus (JT + Atlas + Augmented Reality)
Product Lifecycle Mgmt.
DesignEngineering
Simulationand Test
ManufacturingEngineering
LifecycleAnalytics
SLM
Team
cent
er
Run-Time Manufacturing Operations Service Bus
ManufacturingExecutionSystem
QualityExecutionSystem
AdvancedPlanning &Scheduling
EnterpriseManufacturing
Intelligence
Automation / SCADA
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Customfunctionality
Customfunctionality
Customfunctionality
3rd partyfunctionality
Siemens Platform Approach for Production Execution
An integrated unified system responds with significantimprovements in Speed, Flexibility and Efficiency
Monolithic MES/MOM approach
Custom Dataintegration
Customfunctionality
Customfunctionality
Custom UserInterface
CustomAlarm/Alert
ManagementCustom KPIs CustomHistorian
CustomReporting
Customfunctionality
Custom DataManagement
Run-Time Manufacturing Operations Service Bus
Implementation of MOM requires consideration of existinglegacy systems to protect customer’s investments
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An integrated unified system responds with significantimprovements in Speed, Flexibility and Efficiency
Customfunctionality
Customfunctionality
Customfunctionality
3rd partyfunctionality MES EMIAPSQuality
Siemens Platform Approach for Production Execution
… and increases the value adding the standard Siemens MOM Portfolio
Run-Time Manufacturing Operations Service Bus
MobilityComposed applicationsShared services
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Manufacturing Operations Management for CPG/Process IndustryCommon Process Model
Logistics Storage
Material Reception &Tank Farm
Manufacturing Operation Management System
Primary Production(Continuous & Batch)
Secondary Production(Packaging/Bottling, Palletizing)
Warehouse &Distribution
Finished Goods ProductionTransformation into SemiFinished Goods
Delivery toWarehouseSupplier Incoming Materials
Supplier ITSystems
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Integrated Manufacturing OperationsThe 6 Pillars of our Configurable MOM Solution Portfolio
Integrated Manufacturing Operations
Order Downloadand Scheduling Order Execution Quality
ExecutionProductionReporting
Product Tracking& Genealogy
ManufacturingIntelligence
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Order Download and SchedulingProduction Optimization by detailed scheduling
Order Download andScheduling§ Orders download from ERP
§ Order scheduling by standardor specific algorithms
§ Manual update of schedulingdata
§ Scheduled orders ready to bedispatched in production
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Order Execution§ Coordination of automatic and
manual tasks
§ Batch engine integration
§ Quality enforcement duringproduction
§ Synchronization of Batchexecution with quality
Order ExecutionProduction Process Integration and synchronization
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Production ExecutionIntegration and synchronization of Production & Quality Process
Production Execution§ Production operations and
quality operations go handin hand.
§ Coordination of automaticand manual tasks
§ Batch engine integration
§ Orchestrated Qualityoperations duringproduction
§ Alignment on qualityspecifications andprocesses is key
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Quality Execution§ Manage the quality data &
workflow in laboratories andplants, optimizing datacollection, analysis andreporting
§ Support off-line and at-linetesting in laboratory and onmanufacturing floor
§ Support for complex testplans/methods definition andexecution in different contexts
§ Deviation Management
§ Quality Reporting
Quality ExecutionOrchestrated testing to ensure proper product quality
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Production Reporting§ Production Order Tracking
(times, material quantities,equipment units)
§ Actual production datacompared with Estimatedscheduling data
§ Electronic Batch Report
Production ReportingProduction Visibility on all the operational details
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Product Tracking &Genealogy§ “Backward genealogy”: Raw
Materials used for oneFinished or Semi FinishedLots
§ “Forward genealogy“: Finishedor Semi Finished Lotsproduced using one RawMaterial Lot
§ Full Product recall capability torapidly assess the impact of acontaminated material
Product Tracking & GenealogyEnsure Compliance through full product tracking
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ManufacturingIntelligence§ Deliver Production KPIs based
on real data collection
§ Analysis and drilldown intoOEE KPIs
§ MES data contextualization
§ Platform independentvisualization
§ Easy and intuitiveconfiguration of newdashboards
Manufacturing IntelligenceEfficient analysis of Production KPIs
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Siemens Manufacturing Operations Management PlatformEnables standardization across plants
SIMATIC IT UA
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Configure your operator screens and manufacturing processesA key differentiator for our platform
Engineering of end-user screen throughMash-Up Editor
Using the configured operator screen to seematerials and the track & trace info
CONFIGURATION RUNTIME
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Configure your tasks and manufacturing processesGraphical Work Orchestration to link task and processes together
Work Orchestration§ Configure tasks for your
specific processes
§ Define the sequence of tasks
§ Easily orchestrate individualtasks or task sequences bymeans of a graphical workflow
§ Establish ManufacturingOperations Catalogs for yourcompany
§ Platform independentvisualization
§ Easy to maintain
§ Easy to upgrade
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Manufacturing Operations Management for CPG & Process IndustryFrom “Points of Pain” to Business Benefits
Vertical integration to connect ERP and Automation Systems
Integrate Quality and Production
Product and Production Traceability
Process raw data into Key Performance Indicators (KPIs)
KPIs analysis for stakeholders
Implement ERP Production Orders
Increase efficiency
Increase Product Quality
Compliance to regulations
Process Visibility for Continuous improvement
Realtime asset and production monitoring
Optimize production timeOptimized use of available resources
Timely and proper execution for both automatic and manual tasks
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Holistic Digital Twin
What is our Special Sauce?Digital Twin
Gain foresight bysimulating products,people, processes andresources interacting inthe virtual world
Gain insight bymatching real-worldperformance to yourdesigns so you can
drive continuousimprovement
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This is what you gain
Security
Speed Flexibility Quality Efficiency
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Great Wall Wine Yantai Co Ltd –Consistently highest quality with MESBusiness benefits• Data availability for responsiveness and informed decisions• Aggregation of data on all aspects affecting the end product• Standardization of the entire production process• Improved efficiency and quality• Fewer process errors• Traceable production information
Production executionSIMATIC IT
Proof from Practice
Production executionSIMATIC IT R&D Suite
Grupo Campari -Key steps towards the Digital EnterpriseBusiness benefits• Unified repository for all (approximately 21,000) product
specifications, accessible via Web to internal stakeholders• Standardization of contents, collection and validation processes.• Integrated management of analysis on products, incoming goods
acceptance process and release to production• Acquisition and management of
plant efficiency and performancedata with real-time reporting tools
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Digital Enterprise Suite –Realize your digitaltransformation
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Thank you !Danke !
siemens.com/mom
Filip SchiettecatHead of Industry Management CPG / Process
SiemensDigital FactoryProduct Lifecycle [email protected]
siemens.com/industrysoftware