Integra RGL Slotted Liners Flow Control Devices

Overview

IntroductionProductsServicesR&D

2Copyright & Confidential 2016

3

To be the global leader…

Introduction

VISION

,

in unlocking the world’s heavy oil resources,

through innovative solutions,

designed to optimize the production and recovery of this valuable resource.

Copyright & Confidential 2016

“Not just a slotted liner company”

• Sand Control & Flow Control• Thermal Downhole Tools, Custom Manufacturing & Field Service• proSLOT™ (EN coating technology), WWS & PPS • R&D• 30+ patents• API Q1TM, API 5CT, & ISO 9001:2008 • 14 Worldwide manufacturing & sales locations

4

Introduction


IntroductionIndustry Experience

• 25,000+ Sand Control Slotted Liner wells • 1,100+ FCDs & Thermal Tools• 100+ SAGD Tools• 20,000+ CSS Tools • 1,000,000 bbl/d World wide production


Products

6

RGL Products

Sand Control

Wellbore Stability

0.04

0”-0

.060

”

0.12

5”-0

.250

”

Sand Control

Slot

Stra

ight

Slo

tted

Line

r

Seam

ed S

lotte

d Li

ner

Corrosion Control +

Sand Control

proS

LOT™

Prec

ision

Slo

tted

Scre

en™

Flow Control

Tubing Deployed

Stag

ing

Dive

rter

Pu

p™ (S

DP)

Prod

uctio

n Di

vert

er P

up™

(P

DP)

Liner DeployedFl

ow C

ontr

ol

Join

t™ (F

CJ)

Pass

ive

Cont

rol

Join

t™ (P

CJ)

Sand

Con

trol

Pu

p™ (S

CP)

Thermal Tools

Hangers/Packers

Flow

Con

trol

Ha

nger

™ (F

CH)

Flow

Res

tric

tion

Hang

er™

(FRH

)

Slid

ing

Slee

ve

Pack

er™

(SSP

)

Flow

Res

tric

tion

Pack

er™

(FRP

)

Cem

entin

gRo

tatin

g Ce

men

t He

ad™

(RCH

)

Threads

Prem

ium

API™


7

Wellbore Stability

• 0.125”-0.250”• Straight Slot

• 0.040”-0.060”• Straight Slot

Sand Control Slot

• 0.008”-0.034”• Straight & Seamed Slot• Seamed ‘Self-cleaning’ Slot

Patented

Sand Control

Corrosion Control +

Sand Control

• Seamed Slot• Metal bonded

corrosion coating

proSLOT™

PSS & WWS

• 0.250” slotted or perforated base pipe

• Sand control screens


8

PSS - Corrosion & Sand Control

Applications• Heavy oil, Bitumen, SAGD, CSS, Thermal, Cold Primary, Light Oil, CBM, Water Injection,

Bimodal Sand, EOR, Geothermal, Carbonates, Thin Pay• Horizontal, deviated and vertical wells

Features & Benefits• Large open flow area• Corrosion resistant stainless steel punched screen• Plugging resistant, self-cleaning sand control when appropriately sized• High strength slotted base pipe versus perforated holes• Easy and fast installation• API Q1™ Certified manufacturing processes for all operations


9

WWS - Corrosion & Sand Control

Applications• Heavy oil, Bitumen, SAGD, CSS, Thermal, Cold Primary, Light Oil, CBM, Water Injection,

Bimodal Sand, EOR, Geothermal, Carbonates, Thin Pay• Horizontal, deviated and vertical wells

Features & Benefits• Large open flow area• Corrosion resistant stainless steel punched screen• Plugging resistant, self-cleaning sand control when appropriately sized• High strength slotted base pipe versus perforated holes• Easy and fast installation• API Q1™ Certified manufacturing processes for all operations


10

proSLOT™ - Corrosion & Sand Control

Applications• High CO2/H2S, Heavy Oil, Bitumen, SAGD, CSS, Thermal, Cold Primary, Light Oil, CBM,

Water Injection, Bimodal Sand, EOR, Geothermal, Carbonates, Thin Pay• Horizontal, deviated and vertical wells

Features & Benefits• Excellent Corrosion resistance up to 275°C as well as environments with high CO2/H2S• 50% reduction in Coefficient of friction • Plugging resistant, self-cleaning sand control• Nullifies the ionization - reduces clay attraction• Molecular & substrate bonded metallic coating• Easy and fast installations• API Q1™ Certified manufacturing processes for all operations


11

Tubing Deployed

Liner Deployed

• Outflow control• SAGD injector• 2 or 3 position sliding

sleeve

• Inflow control• SAGD producer• AICD• Nozzle design

• Outflow & inflow control

• R3 length• CSS design• Sand control &

Flow control

SDP

PDP

FCJ SCP


• SAGD design• Sand control &

Flow control• 2 or 3 position

sliding sleeve

PCJ


• R3 length• SAGD design• Sand control &

Flow control

Pat

ente

d

Flow Control


12

Hangers & Packers Cementing Threads &

Connections

• Metal-to-metal seal• Pressure seal, debris

seal & expansion joint

• Rotating & reciprocating ability

• Remote ball launch• Slant or vertical

• API 5CT, Spec 7 Rotary connection compliant

• Full joint threading facility

FCH

FRH

SSP

FRP

RCH

• Metal-to-metal seal• Pressure seal,

debris seal & expansion joint

• Re-completions

API Premium

• Metal One• Tenaris• TPCO• Evraz • Full joint

threading facility

Pat

ente

d

Pat

ente

d

Thermal Tools


Flow Control

FCD Install Historics

13

Applications

Installs with 6 different companies to dateUpdated Dec 2015


Flow Control

FCD Install Historics


Services

15

RGL Services

Engineering

Sand

Con

trol

Flow

Con

trol

Com

pleti

ons

Manufacturing & QC

Cust

om S

lotte

d Li

ners

Cust

om D

ownh

ole

Tool

s

Conn

ectio

ns

Shipping &

Logistics

Prod

uct

Pres

erva

tion

&

Stor

age

Wor

ldw

ide

Field Services

Inst

alla

tion

Tool

Shi

fting


Engineering

16

Computational Fluid Dynamics

Sand Control Engineering Completions

Finite Element Analysis


17

Sand Control Design

Sand Control design criteria

• EOR strategy & reservoir information• SAGD, CSS, Cold Primary, etc..

• PSD analysis and modelling• Laboratory flow testing of representative core• FEA & T&D• Recommendation


Flow Control Design

Why a FCD?

• Improve conformance and steam chamber development

• Delay coning along horizontal wellbore• Improve production in low yield zones• Uniform production profile • Improved drainage efficiency and recovery factors• ROI


Autonomous Inflow Control Device (AICD)

19

• 20 % More Steam Choking than orifices• Maintaining Emulsion Production• Proprietary design


In-house Wellbore Software

20

• Modeling multiphase flow in wellbore• Accounting for various completions methods

(slotted liner, FCDs)• NOT an empirical correlation model; Based on

conservations laws (mass, momentum, energy)• Radiative energy transfer considered• Can be coupled with other reservoir simulators• Fast and accurate (C#/MATLAB) • Extensive experience; RGL-Suncor NDA for internal

use; Negotiating with Suncor to co-develop


Flow Control

21

Field Results

• Faster ramp up – up to 50%• Increased oil production – up to 35%• Decreased cSOR – up to 30%• Improved conformance – 2 months post startup• Mitigated coning effects – Uniform temperature• Reduced subcool – nearly 0• Ease of operations


Manufacturing & QC

22

Certifications• API Q1 & QMS Certification• Certificate of Recognition (COR)• ISO 9001-2008• ISO 29001:2003• Licensed threading

• Metal One• TPCO• Tenaris• Evraz

• API 5 CT – Casing & Tubulars• API Spec 7 - Rotary Connection

compliant


Shipping & Logistics


Field Services


R&D

25

RGL R&D

Innovation

Sand

Con

trol

Flow

Con

trol

EN C

oatin

g

UofA Collaboration

Flow

Con

trol

Co

uplin

g M

odel

s

Sand

Con

trol

Te

sting

Operations

Test

Rig

Hydr

o Ta

nk

Destructive Testing

Slott

ed L

iner

St

reng

th

FEA

Calli

brati

on


Innovation

26Source: RGL

Others


UofA Collaboration

27

Flow Control Coupling ProjectResources:

• 5 Professors – 3 Disciplines• 24 PhD’s, PDF’s, and Master’s• 40+ undergraduates

Main Goal…Expert understanding of near well-bore dynamics


Research (est. 2014)

28

Materials Testing- Corrosion

- Erosion- Scale

- Coatings

Product Testing- Sand Control- Flow Control- Mechanical

Modelling- FEA (Mechanical)

- CFD (Flow)- Reservoir

- Design

Publ

icati

ons

Conf

eren

ces

Subj

ect M

atter

Exp

erts

IP: S

oftw

are,

Har

dwar

e, M

etho

ds

Research Areas Research Outcomes Innovation

Products- Sand Control Tools

- Downhole Tools- FEA Models- CFD Models

- Design Models

Services- Sand Control Testing

- Reservoir Characterization- Sand Control Design- Reservoir Modelling

- Design & Engineering

Materials Testing- Corrosion

- Erosion- Scale

- Coatings

Product Testing- Sand Control- Flow Control- Mechanical

Modelling- FEA (Mechanical)

- CFD (Flow)- Reservoir

- Design

Publ

icati

ons

Conf

eren

ces

Subj

ect M

atter

Exp

erts

IP: S

oftw

are,

Har

dwar

e, M

etho

ds

Research Areas Research Outcomes Innovation

Products- Sand Control Tools

- Downhole Tools- FEA Models- CFD Models

- Design Models

Services- Sand Control Testing

- Reservoir Characterization- Sand Control Design- Reservoir Modelling

- Design & Engineering

3 to date

7 to date

~40 over 4 years


Testing Services

29

Characterization

Core

Cle

anin

g

Mea

sure

Size

(P

SD)

Mea

sure

Gra

in

Size

Sand Control Testing

Sand

Ret

entio

n Te

st

Scal

ed

Com

pleti

on Te

st

Full

Scal

e Te

st

Modelling

Flow

(CFD

)

Mec

hani

cal

(FEA

)


Testing Services

30

Characterization

Core

Cle

anin

g

Mea

sure

Size

(P

SD)

Mea

sure

Gra

in

Size


Sand

Ret

entio

n Te

st

Scal

ed

Com

pleti

on Te

st

Full

Scal

e Te

st

Modelling

Flow

(CFD

)

Mec

hani

cal

(FEA

)


31

Testing Services

Characterization

Core

Cle

anin

g

Mea

sure

Size

(P

SD)

Mea

sure

Gra

in

Size


Sand

Ret

entio

n Te

st

Scal

ed

Com

pleti

on Te

st

Full

Scal

e Te

st

Modelling

Flow

(CFD

)

Mec

hani

cal

(FEA

)


Summary

Why use RGL’s Products & Services?• Technical expertise• Customizable / Standardization• API & NACE compliant• Price competitive solution• International local manufacturing• Proven technology• Full Service


THANK YOU!

Integra RGL Slotted Liners Flow Control Devices

Technology

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