Insulation for Sustainable Cooling Systems€¦ · SELECTION OF INSULATION THICKNESS 46 ISO 12241...
Transcript of Insulation for Sustainable Cooling Systems€¦ · SELECTION OF INSULATION THICKNESS 46 ISO 12241...
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Insulation for
Sustainable
Cooling Systems
12/12/2018
Presented By:
SHADAB AHMED National Manager – Defence
& Govt. Segment
India & South Asia
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// AGENDA
2
Need for Sustainable Cooling Systems
Role of Insulation
Types of Insulation
Choosing the Right Insulation
Technical Parameters
Thickness Selection of Insulation
Effect of External Surface Coefficient
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Introduction
Sustainable Air Conditioning
3
The increasing population, technological advancements, and materialistic living standards have significantly
increased the energy demand for cooling devices in last few decades.
15% of
world’s total
energy is
consumed by
air
conditioning
systems
Energy is
wasted during
the process
of
Overcooling
and
Reheating
Not
properly
insulated
Systems
causes rise
in growth of
Bacteria
10% of the
CO2
emissions
are from
Coling
Systems
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Introduction
Need for Sustainable Air Conditioning
4
India has the least access to cooling systems which is reflected by its low per capita levels of energy
consumption for space cooling at 69 KWh as compared to world average of 272 KWh.
Growing Market for Cooling Systems.
Means more Energy Consumption year on year on cooling
systems
All the more need to adopt sustainable cooling systems.
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Need of renewable based technology
5
Sustainable Air Conditioning
The increasing use of fossil fuels
not only causing fast depletion of
energy sources but also causes
emitting harmful gases which
directly affects the human life.
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INSULATION
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INSULATION FOR SUSTAINABLE COOLING SYSTEMS
Insulation – an integral part of all
cooling systems.
Responsible for Energy Efficiency in
the cooling systems.
Right Insulation would mean more
efficient cooling systems.
Insulation should be chosen to ensure
energy savings for the life cycle of the
insulation – stable thermal K values
rather than the initial values and also
eco friendly options should be
chosen.
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Insulation Materials
inorganic organic
manmade natural
elastomeric
foam
melamine foam
polyethylene
foam
polystyrene particle foam
extruded foam
polyurethane rigid foam
in-situ foam
expanded perlite
calcium silicate
ceramic fibres
mineral wool
cellular glass
silicate wool cork
coco fibres
sheep’s wool
cotton
hemp
phenolic foam
flax
INSULATION MATERIAL GENERICS
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Line
Temperature
Thermal
conductivity
()
Ease of installation
(flexible insulation)
Fire
Classification
Quality
Neutral PH
Vapour barrier ()
(for cold work)
Often Ignored by
Designers
CHOICE OF THERMAL INSULATION
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NBC 2016 recommends the use of Fibre Glass, PUF, EPS and Flexible
Elastomeric Foams for Insulation of air-conditioning systems.
1. Ducting Insulation: as per NBC 2016 Part 8 - Building Services - HVAC
Item No. 12.1.9.1
2. Chilled Water Piping: as per NBC 2016 Part 8 - Building Services - HVAC
Item No. 12.1.9.5
3. Acoustic Insulation: as per NBC 2016 Part 8 - Building Services - HVAC
Item No. 12.1.9.3
Flexible Elastomeric Foams are Rubber Based Foams based on synthetic rubber.
In the HVAC Industry, Nitrile Butadiene Rubber (commonly known as Nitrile Rubber)
based foams are widely used.
FELXIBLE ELASTOMERIC FOAMS
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W
m2
1 m
1 m
1 m
Thermal conductivity [W/(m·K)]
Example:
1. For Nitrile Rubber based FEFs at mean
temp.0°C
0,035 W/(m·K)
2. For air = 0,024 W/(m·K)
THERMAL PROPERTIES OF INSULATION
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water wood foam
glass
mineral
glass
PUR
/PIR vacuum copper
W
m . K
0,035
nm = 0°C
380 0,55 0,20 0,045 0,045 0,025 0,000
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property of the material, is independent of insulation thickness
SMALLER THE - VALUE BETTER THE INSULATION
NBR based FEFs
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na = + 22 °C
ni = + 6 °C
nm = + 14 °C
+ 14
0,0364
W
m . K
0,040
0,038
0,035
0,034
0,032
0,030
Mean Temperature
Deg Celcius
THERMAL CONDUCTIVITY OF CLASS O ARMAFLEX IN RELATION TO THE MEAN TEMPERATURE
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WATER VAPOUR TRANSMISSION / WATER VAPOUR PERMEABILITY
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a = 22 °C
= 85 %
PD = 22.5 hPa
a = 6 °C
= 100%
PD = 9.3 hPa
THE DRIVING FORCE BEHIND WATER VAPOUR DIFFUSION
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THE WATER VAPOUR DIFFUSION COEFFICIENT ‘’
Generally known as Water Vapour Permeability
“The amount of water vapour (Kg) which diffuses through a unit layer of material ( of 1 meter thickness)
and through a unit area (of 1 square meter), at a unit partial pressure difference (of 1 Pa), in unit time
(of 1 hour)”
The lower the value, better is the insulation material
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THE WATER VAPOUR DIFFUSION RESISTANCE FACTOR (µ)
“It is a dimensionless number describing how many times
better a material is at resisting the diffusion of water
vapour, compared with an equivalent thickness of air”
The Higher the value better is the insulation material
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THE WATER VAPOUR DIFFUSION RESISTANCE FACTOR (µ)
ambient temp. 22°C
relative humidity RH 85%
temp. + 6°C
RH 100% There is pressure difference of water vapour
between ambient air and closed cell structure
of insulation.
There is pressure difference of water vapour
between ambient air and closed cell structure
of insulation.
For poor quality material (low value)
insulation will get wet
Therefore one should apply high quality
insulation materials i.e. with high value of
water vapour diffusion resistance factor
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Why is it Important to have High Vapour Water Diffusion Resistance Coefficient
(μ) in the Insulation Material?
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WATER VAPOUR SHOULD NOT PENETRATE THE INSULATION SYSTEM FOR THE FOLLOWING REASONS
In the insulation material they reduce the insulation effect considerably
because water conducts heat around 20 times higher than static air
(air) 0.025 W/(m K); (water) 0.6 W/(m K)]
The thermal conductivity of ice is around 100 times higher than static air.
This not only leads to higher energy losses, but in certain circumstances
also means that the insulation thickness determined in the dry state is
no longer sufficient. This in turn results in condensation formation on
the surface of the insulation material.
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WATER VAPOUR SHOULD NOT PENETRATE THE INSULATION SYSTEM FOR THE FOLLOWING REASONS
Water can cause corrosion on insulated pipes and on the inside of any
metal jackets. In the worst case this “creeping” corrosion can mean that
the whole refrigerating plant has to be replaced.
It is also important not to underestimate the substantial weight gain due
to water and ice, which can lead to static problems – especially in
combination with the corrosion processes
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EFFECT OF WATER VAPOUR PERMEABILITY
Examples of corroded pipe under a foil faced based insulation
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EFFECT OF WATER VAPOR INGRESS ON THERMAL CONDUCTIVITY ‘’
Every 1% by volume increase in moisture of the insulation yields a 4 – 8 %
increase in thermal conductivity
low value
low value
7000 7000
? initial
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-FACTOR OF TYPICAL INSULATION MATERIAL
FG PS PUR PEF Glass
foam Glass AIR
1 7000 + 3~5 50~80 >130000 34~103 <1000
NBR based FEFs
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HIGH -FACTOR – CLOSED CELL STRUCTURE OF FEFs
Armaflex insulation
materials have a
closed cell structure
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EFFECT OF HIGH -FACTOR OF TYPICAL INSULATION
MATERIAL
Closed Cell
Foam
Protects Pipe
from UIC
Closed Cell
Security
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THE WATER VAPOUR DIFFUSION RESISTANCE FACTOR ()
“It affects long term behavior of insulation. Higher the ‘µ’ value better the
long term efficiency insulation”
“NBC 2016 Part 8 – Building Services – HVAC Item No.
7.2.7.2.a
“Insulation Material Should not be Hygroscopic”
“NBC 2016 Part 11 – Approach to Sustainability - Item No.
9.2.4.1.1.c
“Closed cell flexible elastomeric foams naturally resist
ingress of water vapour, help in long term efficiency of the
insulation and minimizes chances of condensation and
increased heat gain over a period of time”.
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ASHRAE ON -VALUE
“The service life of the insulation depends primarily on the installed water
vapour permeance of the system, comprised of the permeance of the
insulation, vapour retarders on the insulation, and the sealing of the all joints,
seams and penetrations….”
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WHY VAPOUR BARRIERS ARE NOT ENOUGH?
29
• They are susceptible to damage during installation.
• Some foils which are used as a Vapour Barrier, are known as good vapor
barriers, may have small pin holes which does not serve its purpose.
• In practical site conditions, it is very difficult to install vapour barriers properly.
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CONDUCTIVITY IS A FUNCTION OF ‘’
30
‘’ and Thermal Conductivity ‘’ both are important
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HEAT FLOW AND DIFFUSION FLOW ACT SIMULTANEOUSLY
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Heat flow and diffusion flow are caused by the difference in the line and ambient
temperatures
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FIRE PERFORMANCE
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FIRE PERFORMANCE OF INSULATION MATERIALS
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“NBC 2016 Part 4 – Fire & Life Safety Item No. 2.7
“Combustible material is a material which either
burns itself or adds heat to Fire”
“NBC 2016 Part 8 – Building Services - HVAC Item No.
7.2.7.2.a
“Insulation Material shall be non-combustible”
“NBC 2016 Part 8 – Building Services - HVAC Item No.
7.2.7.2.a
“Insulation Material shall not produce noxious smoke
and toxic fumes”
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FIRE PERFORMANCE OF NBR - FLEXIBLE FOAM INSULATION
34
BS 476 Part 4 – Non - Combustibility Test
BS 476 Part 7 – Test for Surface Spread of Flames – Rated as Class ‘1’
BS 476 Part 6 – Test for Fire Propagation – Rated as Class ‘0’. (Class 1 is must to perform this test).
Result in the form of Initial Index ≤ 6 and
Total Index ≤ 12.
Class Flame Spread
Distance (1.5 min)
Flame Spread
Distance (10 min)
Class 1 165mm 165mm
Class 2 215mm 455mm
Class 3 265mm 710mm
Class 4 Exceeding the limits for Class 3
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FIRE PERFORMANCE OF ARMAFLEX INSULATION
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UL 94 – Fire Test for Horizontal Burning and Vertical Burning.
BS 6853:1999 – Tested for Smoke Toxicity – R Value = 0.54
FM Approved – Factory Mutuals, U.S.A.
Practical Behavior – Self Extinguishing in Nature. Does not Drip when burning.
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HEALTH HAZARDS
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HEALTH HAZARD IN RELATION TO INSULATION MATERIAL USED
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“NBC 2016 Part 8 – Building Services – HVAC Item No.
7.2.7.2.c
“Material should not cause a known hazard to health
during application, while in use or on removal, either
from particulate matter or from toxic fumes”
Flexible Elastomeric Nitrile Rubber Foams are closed cell
non-fibrous materials and do not cause any health hazard.
They are dust free and fiber free. Non-Carcinogen.
No risk of erosion – Tested for Air Erosion Test for 10,000 fpm
Air velocities as per ASTM C – 1071-05
for FEFs used as Duct Liner
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ANTIMICROBIAL AND ANTIFUNGAL BEHAVIOUR
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ANTIMICROBIAL & ANTIFUNGAL PROPERTIES OF INSULATION MATERIAL USED
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“NBC 2016 Part 8 – Building Services – HVAC Item No.
7.2.7.2.a
“Insulation Materials and their finishes should
inherently prohibit rotting, mould and fungal growth,
attack by vermin.
NBR based FEFS do have products with in-built antimicrobial
and antifungal properties.
Tested as per DIN EN ISO 846 Method A for Fungal Growth
Tested as per DIN EN ISO 846 Method C for Bacterial Growth
Other Generics normally have antimicrobial and antifungal
coatings which get washed off with time.
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MICROBIAL GROWTH STUDY ON FIBRE GLASS
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Fungal Growth
Bacterial Growth
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MICROBIAL GROWTH STUDY ON FEFs & FIBRE GLASS
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No Microbial Growth
on FEFs
Very High Microbial
Growth on Fiberglass
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ENVIRONMENT FRIENDLY
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ENVIRONMENT FRIENDLY INSULATION
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Regulation of Hazardous Substances (ROHS) as below
ROHS Compliant as per Directive 2011/65/EU Annexure – 2
Zero ODP and GWP as per regulation EC 842/2006
CFC / HCFC Free as per US EPA 5021A-2003
NBR based FEFS comply to these standards
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SELECTION OF INSULATION THICKNESS
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Weather Conditions Summer
Monsoon
Winters
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SELECTION OF INSULATION THICKNESS
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0.93 0.28 0.05
With aluminum
foil
With GI
jacketing
Armaflex®
unpainted
Surface Emissivity
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SELECTION OF INSULATION THICKNESS
46
ISO 12241 – Standard for Thickness Calculation for Thermal Insulation
C' = 2λ
( [θim - θa] - 1
) hse [θse - θa]
Relative Humidity (ϕ)
Ambient Temperature (θa)
Line Temperature (θim)
hse – External Surface Coefficient of Heat Transfer)
(θd - θa ) = (θse - θa ) = -2.7 From Table 4 Page No. 20 of ISO 12241
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SURFACE EMISSIVITY & CONDENSATION CONTROL
47
0.93 0.28 0.05
With aluminum
foil
With GI
jacketing
Armaflex®
unpainted
Surface Emissivity
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VALUES OF SURFACE COEFFICIENT
48
W
m2 . K 9 W
m2 . K 7 W
m2 . K 5
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VALUES OF SURFACE COEFFICIENT
49
W
m2 . K 9 W
m2 . K 7 W
m2 . K 5
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EFFECT OF SURFACE COEFFICIENT ON INSULATION THICKNESS
50
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Stationary areas affecting the convective surface coefficient
51
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Stagnant air increases the risk of condensation!
52
Lack of free air circulation (convection)!
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RECOMMENDED DISTANCES BETWEEN INSULATED OBJECTS AND ADJACENT STRUCTURE
53
DIN 4140 – Recommend minimum distance
DIN 4140 – Insulation work on industrial installations and building
equipment – Execution of thermal and cold insulation
100 mm
100 mm
100 mm
100 mm
100 mm
1000 mm
1000 mm
1000 mm
100 mm
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All data and technical information are based on results achieved under typical application conditions. It is the customer‘s responsibility to verify if the product is suitable for the intended application. The responsibility
for professional and correct installation and compliance with relevant building regulations lies with the customer. By ordering/receiving product you accept the Armacell General Terms and Conditions of Sale
applicable in the region. Please request a copy if you have not received these.
For more information about Armacell, please visit www.armacell.com © Armacell, 2018
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