Instructions for installation and useSideXafe LEVEL

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Inhalt

01 Instructions for installation and use 1

02 General 1

03 Individual parts - Standard assembly 2

04 Assembly procedure 2

05 Using SideXafe ratchets 65.1 Construction of the tensioning strap system 6

5.2 Fit ting the SideXafe side protection system 7

5.3 Disassembling the SideXafe side protection system 10

5.4 General safety instructions 11

5.5 Monitoring and checking 11

5.6 Discard criteria 11

5.7 Storage 12

5.8 Repair work 12

06 Suggestion for documentation | SideXafe LEVEL 13

07 Parts list for the individual parts and tools required 14

08 Explanations for the labelling 158.1 Labelling of the connection bracket 15

8.2 Labelling of the tensioning straps and clamping elements with tensioning strap 15

09 Information for the loading of the structure 16

10 Disassembling and handling the components 16

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01 Instructions for installation and use

1. Use

1.1 The SideXafe side protection system uses tensioning straps and is employed as a safeguard against falling per § 12 section 1 of DGUV regulation 38 "Construction work" on building edges. The SideXafe side protection system has been approved per DIN EN 13374 – A/2013.

1.2 The maximum distance of the attachment points shall not exceed 9 m.

1.3 Connection points are fixed supports or walls onto which approved parts for fastening the side protection system can be attached.

02 General2.1 The SideXafe side protection system shall be assembled and disassembled only by persons who

are familiar with these installation and usage instructions and who are familiar with the operating instructions for tensioning straps with ABS systems.

2.2 The assembly of the SideXafe side protection system shall be carried out only from safe working positions during the construction phase. Safe working positions can be ceiling slabs, lifting work platforms or mobile scaffolding, for example. Use of PPE to protect against falling may be required for the assembly.

2.3 The components must be checked for obvious defects by the user before each use.

Do NOT use damaged components!

2.4 When using the SideXafe side protection system, the user must create a rescue plan in which all potential accidents associated with the work are taken into account.

SideXafe LEVEL per EN 13374- A

Seitenschutzsystem SideXafe

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03 Individual parts - Standard assembly

04 Assembly procedure4.1 The connection brackets (Art. 8129342) are attached to the components (e.g. concrete columns, steel

supports, brickwork walls, etc.). The brackets can be installed with three tensioning straps (Art. 8129683), with 6 Hilti wall/floor plugs, type HUS3-H 10 h_nom3 or with three high-tensile M12 10.9 screws. Other fastening options for the connection brackets, such as Halfen bolts on Halfen rails or wall/floor plugs for example, are also possible after checking and approval by the manufacturer of the SideXafe system.

4.1.1 The fastening of the connection bracket with tensioning straps shall be carried out ONLY with the intended and correctly labelled tensioning straps per (Art. 8129683). Tensioning straps from other areas shall NOT be used here. The bracket must generally be fastened with three tensioning straps. The tensioning straps are passed through the slot in the connection bracket (Fig. 1) for this and protected in the contact area of the connection bracket with the protective sleeving (Fig. 2). If the support pillar has sharp edges or corners, the tensioning strap should likewise be furnished with edge protection / protective sleeving. The webbing is now laid around the support pillar and fed through the slotted shaft in the ratchet. Then the webbing is tensioned (Fig. 3). In order to guarantee adequate safety, there should be at least 2 windings and max. 3 windings around the slotted shaft. The tensioning strap is then drawn tight. Avoid twists in the tensioning strap whilst doing so.

Connection bracket Art. 8129342

1 2 3 4

Toe board Art. 8129686

SpanSet-sliP protective sleevingArt. 8133043

Art. 8129682 tensioning strap Side protection system

Tensioning strap support fastening Art. 8129683

Connection bracket Art. 8129342

Seitenschutzsystem SideXafe

Building ceiling slab Toe boardArt. 8129686

Building support

Webbing Art. 8129682

Webbing Art. 8129683

SpanSet-sliP protective

sleevingArt. 8133043

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4.1.2 Fastening the connection bracket with wall/floor plugs shall be carried out only with Hilti wall/floor plugs, type HUS3-H 10 h_nom3. Other comparable wall/floor plug variants only permitted after consultation with and approval by the manufacturer! The bracket must generally be fastened with six wall/floor plugs.

The bracket should be used as a drilling template for this. The holes are marked and then drilled with a 10 mm diameter drill and to a depth of 95 mm. The drilled holes must be cleaned out afterwards. Then fasten the bracket with the six wall/floor plugs. Min. concrete grade: C 20/25, cracked.It is essential that the installation instructions for the wall/floor plugs are observed!

4.1.3 Attach the connection bracket (Art. 8129342) to the existing steel structure only with three screws (high-tensile screws M12 x ... 10.9). Caution: The fastening screws must always be at the same height as the hooks in order to guarantee stability (see Fig. E).

4.2 Now fit the three tensioning straps (Art. 8129682) between the two connection brackets. On one side, the end piece with the ratchet and on the other side the simple, long strap end. In doing so, attach the hooks of the tensioning strap into the openings provided. The openings are at heights of 200, 650 and 1100 mm above the top edge of the concrete ceiling slab so that the top edge of the strap lies at 225, 675 and 1125 mm above the top edge of the concrete ceiling slab respectively. The tensioning straps are now threaded through and pre-tensioned from the bottom (strap 1) to the top (strap 3) (see Fig. 4). They must be tensioned to the end value only in a second step, again starting from the bottom (strap 1). The tensioning strap can be tensioned over a length of max. 9.0 m. Please be careful here too to ensure that the straps are not twisted. Observe the operating instructions for tensioning straps with ABS systems when assembling and using the "SideXafe-fall protection system". Refer also to page 7 of these installation and usage instructions.

Caution: The tensioning straps shall not be tightened around corners as the stipulated tension cannot be applied in these situations.

If using two brackets on a support pillar, SpanSet-SliP protective sleeving must be used on each bracket.

1 2 3 4

A

C

B

D

E

4

8

3

2

1

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Fitting the toe board:

4.3 A 300 mm wide toe board is fitted to the bottom tensioning strap with Velcro straps (Fig. 1 - 3). The other straps should serve as knee rails or handrails. The top edge of the toe board is at 225 mm. The overlapping part should be laid inwards on the ceiling slab.

Velcro or the loop at the end of the respective toe board is used to connect two toe boards. Please ensure that there are no gaps or spaces (Fig. 4 - 6).

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3

5

4

6 

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4.4 The SideXafe side protection system must be checked by the respective user to ensure that it is in good condition every working day before use or after an extended interruption in the work.The check is carried out as a visual check taking particular care to look for cracks and heavy corrosion on all of the steel elements.

The discard criteria stipulated on page 11 of these installation and usage instructions apply to the tensioning straps and equipment.Components must be withdrawn from service if damage is discovered.Furthermore, the weekday checks must also check that there is adequate tension in the tensioning straps. The tension can be checked via the TFI incorporated on the straps (see page 8 of these instructions for this).

4.5 The tensioning straps are to be checked and documented by a qualified person each time they come back from the construction site, however at least once per year.Installation shall be carried out only by persons who have been specially trained and who have been examined per guideline 41 "working in areas where there is a risk of falling" from the trade associations.

4.6 It is not permitted to modify or add to the components of the "SideXafe side protection system".All repair works shall be carried out only in compliance with the measures stipulated by the manufacturer.

Cutting the tensioning straps or throwing components is not permitted.

Please note in particular:

The use of sharp-edged tools and components in conjunction with the tensioned straps can result in the tensioning straps being damaged.

If a person or object stumbles or falls against the "SideXafe side protection system" or any of the accessory parts, the components involved must be withdrawn from service immediately and submitted to the manufacturer for checking.

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05 Using SideXafe ratchetsOnly a SpanSet pressure ratchet or a SpanSet pull ratchet with double slide for increased pre-tensioning force, with integrated pre-tensioning force indicator TFI, may be used with the SideXafe side protection system. It is only permitted to use undamaged systems with no defects evident. The side protection system must be furnished with an identification label whose lettering is clearly legible.

5.1 Construction of the tensioning strap system

The system is a two-part tensioning system, comprising the fixed end (FE) with coated webbing and triangular carabiner hook, the tensioning ratchet with integrated pre-tension measurement indicator TFI, and the loose end (LE) with coated webbing with triangular carabiner hook.

5.2 Fitting the SideXafe side protection system

5.2.1 Starting state for the tensioning ratchet

In the starting condition, open the ratchet lever and position the empty slotted shaft in the threading position for the webbing.

Pre-tensioning indicator TFI

Loose end LE L = 8.5 m Fixed end FE L = 0.5 m

Triangle carabiner hook

Tensioning ratchet

Triangle carabiner hook

Belt

Function slider

Slotted shaft

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5.2.2 Fastening the tensioning strap

Position the tensioning strap and hook the carabiner hook securely through the hole in the connection bracket. The hook safety latch must be closed (Fig. 1-3).

5.2.3 Adjusting the length of the tensioning strap

Thread the tensioning strap into the slotted shaft and pull it through until the strap is taut

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5.2.4 Tensioning the system

Tighten until the desired pre-tension is achieved. There must be at least 2 windings, but no more than 3, on the slotted shaft of the tensioning ratchet. Tensioning ratchets with pre-tension indicators show the pre-tensioning force applied. There must be at least 1000 daN indicated on the TFI on all three straps.

TFI tension force indicator

TFI tension force indicator

Indicator open. Tensioning strap is not tensioned.

Indicator tensioned to the first marking. 750 daN of pre-tensioning force applied.

Both wings are in close contact with one another, bulging into the recess. 1000 daN of pre-tensioning force is applied to the tensioning strap.

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In order to make the tensioning easier, an approved SpanSet lever extension can be attached to the tensioning lever and used for tightening the strap. Caution: Ratchet extensions such as pipes, timbers, etc. are forbidden!

5.2.5 Secure tensioning ratchet

After tightening pull the function slider and turn the lever of the tensioning ratchet far enough into the closed position that the slide can engage in the safety recess. Now the closed and locked tensioning ratchet will not jump out even with heavy vibrations.

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5.3 Disassembling the SideXafe side protection system

5.3.1 Loosening the tensioning strap

When releasing the tension, the SideXafe side protection system allows the pre-tensioning force to be released in small steps. To do so, move the lever of the tensioning ratchet to the loosening position. Moving the function lever back and forth releases the pre-tensioning force step by step. Moving the tensioning ratchet lever to the maximum position allows the slotted shaft to move freely and the tensioning strap can then be easily pulled out.

5.3.2 Loosening the tensioning ratchet

Pull the function slider and turn the tensioning ratchet lever ca. 180° to the end stop to let the slider latch into the last possible recess. Caution! All the pre-tensioning force will be released at once!

Locking slider

Lock

Tension Releasegradually

Slottedshaft free

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5.4 General safety instructions

• Tensioning devices and connecting elements shall not be positioned on edges, so that they are not subjected to bending forces.

• There must be at least two but no more than three windings of the tensioning strap at the tensioning ratchets.

• Tensioning straps shall no longer be used after a break or deformation of connecting elements and/or tensioning ratchet.

• Tensioning ratchets must be locked after the tensioning process.

• Only approved lever extensions shall be used.

5.5 Monitoring and checking

During use, check the tensioning system for visible defects. In particular, the ratchet gear should be checked for wear.If a defect is discovered that may compromise safety, the system must be withdrawn from service. If used or contaminated with aggressive substances or other hazardous substances, the tensioning system must be carefully inspected and may have to be checked by a qualified person.Furthermore, all tensioning systems must be checked and documented by a qualified person after each disassembly or at least once per year. Depending on the operating conditions and operational circumstances, intermediate testing may also be required.

5.6 Discard criteria

The tensioning strap must be withdrawn from service in the event of:

1. Breakages or cuts in the webbing, in particular at the edges, or other questionable damage

2. Missing or illegible labelling3. Damage to the connecting seams4. Deformation due to the influence of heat5. Damage due to the effects of aggressive substances

Connecting elements and clamping elements must be withdrawn from service in the event of:

1. Cracks, breakages or significant signs of corrosion or damageIdentifiable permanent deformations of load-bearing parts

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5.7 Storage

Keep the tensioning system for the SideXafe side protection system clean, dry and well ventilated, and avoid direct sunlight and chemical influences. Do not expose to temperatures greater than +100°C. Wet, frozen systems must be freed of ice before use.

5.8 Repair work

Repairs on the SideXafe side protection tension system and all other components of the system shall be carried out exclusively by the manufacturer.

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06 Suggestion for documentation | SideXafe LEVEL

Number and year of the EN standard: EN 13374:2013

Side protection system class: Class A

Type and model of the side protection system: SideXafe LEVEL

Manufacturer: Spanset GmbH & Co.KG Jülicher Str. 49-51 52531 Übach-Palenberg, Germany Tel: +49 (0)2451 4831-0 www.spanset.de

Year and month of manufacture: ____________________________

Tensioning strap side protection system: Connection bracket: Tensioning strap support fastening: Toe board:

Serial number: ____________________________

Date of purchase: ____________________________

Date of first use: ____________________________

Maintenance interval: After each return from the construction site, however at least once per year

Date of check Name of person qualified for check

Signature of person qualified for check Date of next check Remarks

(If there is no alternative documentation available, the aforementioned should be used)

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07 Parts list for the individual parts and tools required

Parts list for the individual parts:

Art. 8129682 Webbing with tensioning ratchet, 9.50 m long, as per the description in these installation and usage instructions

Art. 8129342 Connection brackets as per the description in these installation and usage instructions

Art. 8129683 Webbing with tensioning ratchet, 3.00 m long, and protective sleeving for fastening the connection bracket to the building supports, as per the description in these installation and usage instructions

Art. 8129686 Toe board as per the description in these installation and usage instructions

Art. 8133043 SpanSet-SliP protective sleeving

List of tools required for assembly:

Depending on fastening variant: Drill, impact screwdriver, open-ended spanner.

A lashing strap winder is recommended for checking the webbing.

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08 Explanations for the labelling

8.1 Labelling of the connection bracket

1. 9-character, order number engraved, e.g. BE0012345

2. Sticker

8.2 Labelling of the tensioning straps and clamping elements with tensioning strap

Label for clamping element with tensioning strap (fixed end)

Label for tensioning strap (loose end)

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09 Information for the loading of the structure

The load introduced by the pre-tensioning forces from the three tensioning straps is relevant for the loading on the structure.

The load to be considered is 10.6 kN per strap.

10 Disassembling and handling the components

The disassembly of the SideXafe side protection system is carried out with the protective measures described in 2.2 or with lifting work platforms. Proceed as follows when dismantling:

- Loosen the tensioning straps in order, from bottom to top. Ensure that the tensioning ratchets are loosened in a controlled manner as described under 5.3.

- Remove the straps from the connection brackets. This is done in a similar manner to the description in 4.2.

- After removing the straps, roll these up together.

For transportation, pack the components in a suitable transport container such as pallets, pallet cages or transport frames.

Manufacturer:

Spanset GmbH & Co.KGJülicher Str. 49-5152531 Übach-Palenberg, Germany

The "SideXafe side protection system" has been approved by:

DEKRA EXAM GmbHBBG Prüf- und Zertifizier GmbHDinnendahlstraße 944809 Bochum, GermanyTel.: +49 (0)234 3696-0Fax: +49 (0)234 3696-111

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Notes

SpanSet GmbH & Co. KGJülicher Straße 49-5152531 Übach-Palenberg, GermanyTel.: +49 (0) 2451 4831-0Fax +49 (0) 2451 4831-207E-mail info@spanset.deWeb www.spanset.de

Subject to technical changes. All rights reserved. No part of the operating instructions may be reproduced or processed, copied or distributed using elec-tronic systems in any form (print, photocopy, microfilm other process) without the written consent of the company, SpanSet GmbH & Co. KG. This brochure has been carefully compiled with due diligence; SpanSet GmbH & Co. KG does not accept any responsibility for any inaccuracies or omissions.

SpanSet SideXafe LEVEL EN ÜS v2 I 4. November 2019, 1:40 PM I D079115X © SpanSet GmbH & Co. KG, Germany