INSTRUCTIONS FOR INSTALLATION AND USE - Abey...

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INSTRUCTIONS FOR

INSTALLATION

AND USE

HOBS

PISL1CZI

PISL20ZI

PISL40ZI

PISL40Z*

PISL4CZI

PISL904CZI

PISL1004CZI

PISL1163CZI

PISF4CZI

PISF904CZI

PISF1004CZI

PISF1163CZI

2

CONTROLS ZONE

- Finding the cooking area

4

PREMISE

- This booklet is part of the documentation that comes with the appliance and contains all the necessary information for the correct use and maintenance of the product. - The user must read through this booklet with attention and keep it in a safe place for future reference. - The manufacturer declines all and every responsibility for any damages caused by an improper use of the product, handling with inadequate means, unauthorised alterations and anything else that is not contemplated in this manual. SAFETY

- The appliance must be installed and connected to the electricity and gas mains by authorised personnel, in accordance with the current standards and following the technical instructions given in the “Instructions for the Installer” chapter. Protective glasses and gloves must be worn for unpacking and servicing the appliance. - This product has been designed and made only for cooking food. It is absolutely forbidden to tamper with it or modify its characteristics and/or use it for reasons other than those specified. - Where this appliance is installed in marine craft or in caravans, it shall not be used as a space heater. - Do not spray aereosols in the vicinity of this appliance while it is in operation. - Do not let children touch the controls or play with the appliance. The parts exposed during cooking get hot and even after it has been switched off they will stay hot for quite a time. - After using the product make sure that all the controls are in the “closed or off” position. - If the appliance is near other electrical household appliances, check that the leads and pipes are far enough away from all hot parts. - Make sure there is a good circulation of air around the appliance. Remember that a gas appliance produces both heat and humidity, therefore good ventilation of the room is recommended or a suction hood with discharge duct. - Do not install the appliance near flammable materials. - Do not use or store flammable materials near this appliance. - Clean the appliance regularly. Food leftovers can be a fire hazard. - Installation, Servicing and Gas Conversion shall only be carried out by

authorised personnel. For this reason contact our nearest. - Do not modify this appliance.

Technical Assistance Centre. For service and spare parts contact Abey Australia on (03) 9747 7777

5

INSTRUCTIONS FOR THE USER

- This appliance shall be installed only by authorised personnel and in accordance with the manufacturer's installation instructions, local gas fitting regulations, municipal building codes, electrical wiring regulations, AS 5601 - Gas Installations and any other statutory regulations and follow the instructions given in the second part of this instruction handbook.

- Using the gas burners

WARNING: Avoid contact with the pan supports when operating the control knobs close to the pan supports.

- There is a diagram near each knob showing the relative burner. Each control knob of the gas burners has the following symbols: The burner should be turned on before putting the p an on the trivet. - To turn a burner on, bring the lighted match up to the burner wanted, push the corresponding knob right down and turn it counterclockwise to the maximum position. Check flame regularity and turn the knob round to the position wanted. If ignition is difficult or the flame irregular, make sure the burner and cap are correctly placed Fig. 1. To turn the flame out, turn the knob clockwise to the symbol. Before taking the pans off the trivet, lower the flame or turn it out. If, when you’re using the hob, the flame goes out accidentally the safety valve will stop the flow of gas after about 40 seconds.

Fig. 1

BURNER

BURNER

NOZZLE HOLDER

INTERCHANGEABLE

Maximun positionStop Minimun position

6

- Choosing the burners

For better use of the burners you should use pans with diameters that match the size of the burners so as to have maximum efficiency using as little gas as possible. It is also essential when you are cooking to centre the pans on the burners and to use their lids.

Burner Ø Pan in cm. Auxiliary Semi-Rapid Rapid Wok

from 6 from 16 from 22 from 24

Ø to 18 Ø Ø to 22 Ø Ø to 28 Ø Ø to 32 Ø

As soon as the liquid in the pan starts to boil we advise turning the flame down just enough to keep the liquid boiling. It is important to remember that all the working positions must be selected between the maximum and minimum position, never between the maximum and stop position.

Attention: This appliance must only be used for home cooking. When the appliance is working it can get very hot so keep ch ildren away. PROBLEMS AND SOLUTIONS

- Problem - Solution The flow of gas seems irregular - Check that the gas cock is open. - Check the burner’s flame. - Check the position of the burner and

cap - Clean the holes of the flame divider and

nozzle. - Make sure the nozzle is the right type

for the gas being used. See the burner table further on.

There is a smell of gas in the room - Make sure the hob knob is in the off

position. - Check the condition of the gas pipe and

connections. The pilot light of the electric hotplate - Make sure the lead is connected to the or griddle is not working mains.

If the problems persist or cannot be remedied with the above suggestions, contact the nearest Assistance Centre explaining the problem found, the model, the item and serial number of the appliance written on the guarantee certificate. For service and spare parts contact Abey Australia on (03) 9747 7777

7

MAINTENANCE AND CLEANING - Maintenance schedule

No regular maintenance is required for the hotplates except cleaning. - Cleaning the hob

Before you start cleaning the hob wait until the trivets, burners and hotplates are cold and then, for greater safety, turn the power off via the main switch. Wash the enamelled, painted or chromium parts with warm water and soap or a mild, non-corrosive liquid detergent, avoiding all abrasive substances. Do not leave acid or alkaline substances (lemon juice, vinegar, etc.) on for any length of time as they can ruin the surface. If your hob is in stainless steel, use a damp cloth and a suitable, non-abrasive product, easily found on the market, or hot vinegar. Dry with a soft cloth or chamois leather. - Cleaning the gas burners

Once the components are cold take the burners off and wash them with hot water and a liquid detergent. Dry them thoroughly before putting them back, checking that no openings are clogged with dirt. The burners must be put back properly otherwise it could lead to serious combustion anomalies. The nozzle holders, Fig. 2, also need cleaning periodically, removing any dirt that may have accumulated and suctioning them, also checking that the gas outlet holes are not clogged. WARNING: Keep the openings on the triple burner clean. To do this, use a piece of cotton wool soaked in a mild non-abrasive and non-corrosive detergent.

Fig. 2

BURNER COVER

BURNER

NOZZLE HOLDER

INTERCHANGEABLE NOZZLE

8

- Lubricating the gas valves periodically

This must be done by authorised personnel whom you must contact also if the appliance is malfunctioning. It is however advisable each time work is done on the gas valves, to change the gas valves and gasket. - Repairs on electrical parts

Before calling the Technical Assistance Service check that: - The plug has not come out of the socket. - The main switch in the home is on. Now if repairs are needed contact Abey Australia on (03) 9747 7777. Always remember to take the plug out of the socket before removing any parts of the appliance. TECHNICAL FEATURES

Dimensions: FITTED HOBS: Width Depth Height PISL1CZI 290 mm 500 mm 45 mm PISL20ZI 290 mm 500 mm 45 mm PISL40ZI 585 mm 500 mm 45 mm PISL40Z* 585 mm 500 mm 45 mm PISL4CZI 700 mm 500 mm 45 mm PISL904CZI 860 mm 500 mm 45 mm PISL1004CZI 1000 mm 450 mm 45 mm PISL1163CZI 1160 mm 350 mm 45 mm PISF4CZI 700 mm 500 mm 46.5 mm PISF904CZI 860 mm 500 mm 46.5 mm PISF1004CZI 1000 mm 450 mm 46.5 mm PISF1163CZI 1160 mm 350 mm 46.5 mm Supply voltage 220V-240V 50 Hz

9

INSTRUCTIONS FOR THE INSTALLER Warning to the installer

When the appliance is installed so that the base can be touched, a protecting shield must be fitted. This shield must be at least 20mm from the lowest part of the appliance and be capable of withstanding the appliance temperatures. Ensure the base of the hotplate is able to be accessed if service is required. Prior to installation, ensure that the available gas supply matches the Data Label. The adjustment conditions for this appliance are given on the Data Label. The Data Label is located on the base of the appliance. A duplicate Data Label is adhered to the guarantee certificate. This appliance is suitable for Natural Gas and U-LPG.

Fig. 3 Installation and adjustment must be done with maximum attention by authorised personnel and in accordance with current standards. If the appliance has to be adapted to a gas type different from the original one, enclosed with the guarantee you will find two labels for the installer to affix on the appliance’s rating plate and on the guarantee to make the new adjustment known. - Gas conversion

This appliance is suitable for Natural Gas and Universal LPG; ensure that the available gas supply matches the Data Label. 'When converting from Natural Gas to Universal LPG ensure that the NG regulator is removed and replaced with the Test Point Assembly. A gas regulator suitable for a supply pressure of 2.75kPa should be part of the gas tank supply. Replace the NG data plate with one suitable for Universal LPG.

F.lli BARAZZA

Questo apparecchio deve essere installato conformemente alle norme

in vigore e uti lizzato solamente in un locale ben areato. Consultare il l ibretto istruzioni prima di installare e usare l'apparecchio.

10

- Connection

The Gas Connection is male 1/2" BSP conical thread as per ISO 7-1 and is situated at the rear of the appliance.

There are two ways to carry out the connection to the main gas line: A. The hotplate can be connected with rigid pipe as specified in AS5601 table 3.1. B. The hotplate can be connected with a Flexible Hose, which complies with AS/NZS 1869 (AGA Approved), 10mm ID, class B or D, no more than 1.2m long and in accordance with AS5601. Ensure that the Hose does not contact the hot surfaces of the hotplate such as the base. Avoid contact with hot surfaces from other appliances such as an oven, dishwasher or any other products that may be installed underneath or next to the hotplate. WARNING: Ensure that the hose assembly is restrained from accidental contact with the flue or flue outlet of an underbench oven.The hose should not be subjected to abrasion, kinking or permanent deformation and should be able to be inspected along its entire length. The supply connection point shall be accessible with the appliance installed.

Important: Once installed check all the fittings for leaks using a soapy solution and never a flame.

Before Leaving: Check all connections for gas leaks with soap and water. DO NOT use a naked flame for detecting leaks. Ignite all burners to ensure correct operation of gas valves, burners and ignition. Turn gas taps to low flame position and observe stability of the flame. When satisfied with the hotplate, please instruct the user on the correct method of operation. In case the appliance fails to operate correctly after all checks have been carried out, refer to the authorised service provider in your area. Fitting and supported hobs

Fig. 4

1) shaft pipe 2) nut 3) gasket 4) fitting for metal pipe

2

3 4

1

11

- Electrical connection

Before connecting to the electricity mains first check that: - the limiter valve and the home system are dimensioned to withstand the appliance’s load, given on the rear plate Fig. 3; - the electrical supply system is fitted with an effective earth connection; to the contrary it must be done separately and in compliance with current standards; - the socket or four-pole connecting switch are easy to reach once the appliance is installed. The hob is supplied with lead on which a standardised plug must be fitted that will withstand the load indicated on the appliance’s rating plate; the plug must then be plugged into a suitable socket. In the case of appliances with a > 16A load, the lead must be connected directly to the mains but in this case a four-pole switch must be installed between the hob and the mains with a minimum opening between the contacts of 3 mm., conforming to current standards. The yellow/green earth wire must not be interrupted. In all cases you must take the precaution to position the lead so that it will never exceed a temperature that is 50°C higher than environmental temperature in any o ne point.

The manufacturer declines all responsibility if the se accident prevention rules and regulations are not abided by.

- Changing the lead

The lead must be in H05RR-F, with a cross section suitable for the load (see data plate); it can be replaced as follows: - open the terminal board; - connect the wires to their terminals: N - L - Earth; - secure the wire with the cable clamp; - close the terminal board exerting pressure on the cover until it shuts, or close it with screws, depending on the model.

Fig. 5

12

- Adapting hob burners to other types of gases

These hob models are fitted with burners that require no air regulation . For this reason, to adapt the appliance to work with a gas different to what it has been set for, simply substitute the nozzles and adjust the minimum. a) Changing the nozzles

Remove the trivets, burners and flame dividers. Using the spanner provided with the appliance, remove the nozzles 1 – Fig. 6 and replace them with those enclosed, strictly observing the marking and the following table. Description:

1 – Interchangeable nozzle 2 – Nozzle holder

Fig. 6

Fig.6 Nozzle Table

Gas burner Gas Working

pressure Rate Nozzle Rated power

Reduced power

Universal LPG

By-Pass

Natural Gas By-Pass screw

adjustament

( kPa ) ( MJ/h ) ( Ø mm ) ( kW ) ( W )

( mm )

Auxiliary Universal LPG Natural Gas

2.75 1.00

3.2 3.6

0.50 0.85

1 1

450 450

0.31 7/8

Semi-Rapid

Universal LPG Natural Gas

2.75 1.00

6.5 6.6

0.70 1.15

1.75 1.75

450 450

0.31 1/2

Rapid Universal LPG Natural Gas

2.75 1.00

11.2 9.8

0.92 1.40

3 3

850 850

0.42 7/8

Wok Universal LPG Natural Gas

2.75 1.00

14.6 14.7

1.05 1.75

3.8 3.8

1400 1400

0.60 1 1/2

1 2

13

b) Regulating the minimum

To adjust the hob burner minimum, light the burners and turn them down to minimum (serigraphed small flame). Take the knob off (it simply pulls off) and insert the screwdriver (provided with the appliance) in the hole in the middle of the knob holder pin at the bottom of which is a screw Fig.7: turn this screw to the right to make the flame smaller or to the left to make it bigger until you reach the minimum wanted. If the appliance is working on Universal LPG, the minimum adjustment screw must be screwed down completely. After these conversions and adjustments use soapy water to check for gas leaks and make sure the burners and working properly.

Fig. 7 c) Regulating the air As mentioned previously, these burners need no air regulating.

Attention: Check the condition of the flexible gas pipe periodically and change it whenever you notice it is deteriorating. It is advisable to check it at least once a year. It must only be changed by authorised personnel.

14

ATTENTION

Ventilation must be in accordance with AS5601 - Gas Installations. In general, the appliance should have adequate ventilation for complete combustion of gas, proper flueing and to maintain temperature of immediate surroundings within safe limits. - Fumes discharge

Gas-run appliances must discharge the products of combustion directly outdoors through a flue, suction hood or electric fan at a flow rate that will guarantee an hourly change of air that is at least 3 times the volume of the room. Remember that the air necessary for combustion is 2m3/h for each kW of nominal heat capacity (see rating plate). Important: Any adjoining wall surface situated within 200mm from the edge of any hob burner must be a suitable non-combustible material for a height of 150mm for the entire length of the hob. Any combustible construction above the hotplate must be at least 650mm above the top of the pan support and no construction shall be within 450mm above the top of the burner.

WARNINGS:

- “If the burner flame goes out accidentally, close the knob and do not attempt to light it again for at least 1 minute”. - “When gas cooking appliances are used they produce heat and humidity in the room in which they are installed. Please ensure good aeration in the room keeping the natural ventilation vents free and open or install a suction hood with discharge duct”. - “An intensive and prolonged use of the appliance might need additional aeration like, for instance, the opening of a window or a more effective aeration, increasing mechanical suction power if it exists”. FITTING A HOB INTO A MODULAR UNIT

The hobs can be mounted on all units in wood, laminated plastic, metal and granite provided they are heat resistant (120°C).

15

SIZES OF THE FITTED AND SUPPORTED HOBS AND HOUSING HOLES Measurements in mm.

PISL1CZI and PISL20ZI

480

500

290

270

3

45

105

210

PIS

L1CZI

PIS

L2CZI 225

Location of gas connection

PISL40ZI and PISL40Z*

480

500

585

3

45

560

230

185


16

PISL4CZI

500

480

700

680

3

550

27

18

145

90


PISL904CZI

480 840

860

500

480 840

860

45

3

160

340


17

PISL1004CZI

450

430

1000

980

3

27

18

130


PISL1163CZI

330

350

1160

1140

45

3

95

230


18

PISF4CZI

500

48050368

0

703

55067

4

700

R 26.5

R25

28.5

18

Lowering belt H = 1.7 mm

145

90


PISF904CZI

480

500

50384

0

863

860

830

R25

46.5

R 26.5


160

340


19

PISF1004CZI

850

970

1000

980

43045310

03

450

R 26.5

28.5

18

R25


130


PISF1163CZI

1160

1140

330

350

1120

353

1163

R 26.5

46.5

R25


95

230


20

ASSEMBLY DIAGRAM FOR FITTED HOBS The hobs are provided with brackets so they can be fixed on any type of top, as per the following diagram:

30

/ 40

3

1,7

30

/ 40

1,5 10

Hob

Screw

Bracket

Top Top

Gasket

Hob

Screw

Bracket

10

Silicone

Fig. 11

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