Instruction Manual - Test & Measurement Instruments … Instruction Manual GF Piping Systems...

BedienungsanleitungInstruction Manual

GF Piping Systems

Elektrische Antriebe Typ EA25-250Electric Actuators Type EA25-250

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Original instruction manual Observe instruction manual

The instruction manual is part of the product and is an important element of the safety concept.

f Read and follow the instruction manual.

f Always keep the instruction manual available at the product.

f Pass on the instruction manual to all subsequent users of the product.

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Contents Original instruction manual ...........................................................................................................39

Contents ..........................................................................................................................................40

1 Intended use .........................................................................................................................42

2 About this document ............................................................................................................42

2.1 Warnings ...............................................................................................................................42

2.2 Other related documents .....................................................................................................43

2.3 Product variants and types described .................................................................................43

2.4 Abbreviations ........................................................................................................................43

3 Safety and responsibility ......................................................................................................44

4 Transport and storage ..........................................................................................................44

5 Design and function ..............................................................................................................45

5.1 Design ...................................................................................................................................45

5.2 Identification .........................................................................................................................46

5.3 Principle of operation ...........................................................................................................46

5.3.1 Position indicator ..................................................................................................................47

5.3.2 LED status feedback.............................................................................................................48

5.3.3 Buttons for setting the end positions ..................................................................................49

5.3.4 Overload protection ..............................................................................................................50

5.3.5 Safety position .......................................................................................................................50

5.3.6 Heating element ...................................................................................................................50

5.3.7 Emergency manual override ................................................................................................50

5.4 Wiring diagram EA25/45/120/250 ........................................................................................51

5.5 Dimensional drawing of interfaces ......................................................................................52

6 Technical specifications .......................................................................................................53

7 Installation ............................................................................................................................53

7.1 Installing the actuator with valve .........................................................................................54

7.1.1 Preparation and assembly ...................................................................................................56

7.1.2 Connecting the actuator .......................................................................................................56

8 Commissioning .....................................................................................................................58

8.1 Putting the actuator into operation .....................................................................................58

9 Operation ...............................................................................................................................59

9.1 Insert the emergency manual override hand crank ...........................................................59

9.1.1 Preparation ...........................................................................................................................60

9.1.2 Procedure .............................................................................................................................60

9.2 Adjusting end positions ........................................................................................................61

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9.3 Inverting LED color assignment ..........................................................................................61

9.4 Adjusting the heating element .............................................................................................62

9.5 Performing a factory reset ...................................................................................................63

9.6 Teaching in the position sensor (learning run) ...................................................................63

10 Help in case of faults ............................................................................................................64

10.1 Fault message indicator.......................................................................................................64

10.2 Assignment of error codes ...................................................................................................65

10.3 Troubleshooting ....................................................................................................................66

11 Maintenance..........................................................................................................................67

12 Spare parts list .....................................................................................................................68

13 Accessories ...........................................................................................................................69

14 EC declaration of incorporation ...........................................................................................70

15 Disposal .................................................................................................................................71

Intended use Operating manual

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1 Intended use The electric actuators EA 25/45/120/250 are designed for assembly on a valve and for connection to a system controller.

The electric actuators EA 25/45/120/250 are intended to activate valves with rotating movements up to 180° (e. g. ball valves and butterfly valves).

The product is not intended for any types of use other than those described here. Non-observance of the instructions contained in this manual will void the manufacturer's warranty for the products mentioned above.

2 About this document This document contains all the information necessary for installation, operation and maintenance of the product.

2.1 Warnings This instruction manual contains warnings that indicate a risk of death, injury, or material damage. Always read and observe to these warnings!

Risk of serious physical injury!

Non-observance will lead to a possible risk of fatal or serious physical injury!

Risk of minor physical injury!

Non-observance will lead to a risk of physical injury!

Risk of damage to property!

Non-observance will lead to a risk of damage to property (loss of time, loss of data, machine damage, etc.)!

ATTENTION

Operating manual About this document

43

Other symbols

Symbol Meaning

1. `

Call for action in a certain order: Here, you have to do something.

Call for action without fixed order.

Remarks: Contain especially important information for better understanding.

2.2 Other related documents x Georg Fischer industrial planning fundamentals

x Assembly instructions accessories

x Assembly instructions of the respective manual valve

These documents can be obtained via the agency of GF Piping Systems or under www.gfps.com.

2.3 Product variants and types described x Type EA25 24V AC/ DC and 100 – 230V AC

x Type EA45 24V AC/ DC and 100 – 230V AC



2.4 Abbreviations

Abbreviation Description

EA Electric actuator

AC/DC Alternating Current/Direct Current

SELV Safety Extra Low Voltage

CW Clockwise

CCW Counter Clockwise

NO Normally open contact

NC Normally closed contact

BCD Binary coded decimals

SMD Surface Mounted Device

Safety and responsibility Operating manual

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3 Safety and responsibility f Only use the product for the intended purpose, see Intended Use. f Do not use the product if it is damaged or faulty. Sort out the product immediately or

obtain service if damaged.

f Product and accessories only to be operated by persons, who have the necessary training, knowledge or experience.

The following target groups are addressed in this instruction manual:

x Operators: Operators are instructed in the operation of the actuator and observe the safety guidelines.

x Service staff: The service staff have been professionally trained and carry out maintenance work.

x Electrically qualified person: Persons who work on the electrical equipment must be technically trained and qualified.

f Regularly instruct personnel on all questions regarding the local regulations applying to occupational safety and environmental protection, especially for pressurized pipelines.

f Make sure that personnel know, understand and follow the instruction manual and the instructions contained therein.

f Observe the instruction manual for the manual valve. They are an integral component of this manual.

f Take precautions against electrostatic hazards.

4 Transport and storage f Protect the product against external forces during transport (impacts, knocks, vibrations,

etc.).

f Transport and/or store the product in its unopened original packaging.

f Protect the product from dust, dirt, moisture as well as heat and ultraviolet radiation.

f Ensure that the product is not damaged either by mechanical or thermal influences.

f Before assembly, check the product for damage during transport.

Operating manual Design and function

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5 Design and function

5.1 Design

Item Name Item Name

1 Shaft for emergency manual override hand crank

8 7 segment error display

2 Power supply with cover (100 – 230 V version shown)

9 Position feedback via relay for OPEN/CLOSE/MIDDLE/ready-to-operate

3 Digital position detection 10 Heating element (temperature threshold control)

4 Control power for OPEN/CLOSE/MIDDLE position

11 Button for end position adjustment

5 DC motor 12 Signal output “Ready-to-operate”

6 Optical position indicator 13 Connections for DIN plug or cable gland

7 Light tube for LED status feedback

Design and function Operating manual

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5.2 Identification

No. Designation No. Designation

1 Type plate (e. g. EA25) 5 Duty cycle/protection rating

2 Assembly number 6 Nominal power

3 Housing material 7 Serial number

4 Voltage type 8 Approvals & CE-mark

5.3 Principle of operation The actuator runs by switching the voltage from the OPEN position to the CLOSE position. By switching the voltage to the other input, the actuator runs from the CLOSE position to the OPEN position.

The end positions are factory set to 0 and 90°. Additionally, any 3rd position (MIDDLE position) can be adjusted, which is located between the OPEN position and the CLOSE position. This position is not assigned at the factory.

End positions and Middle position can later be changed via the end position buttons, see Chapter 9.2 “Adjusting end positions”, Page 61.


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5.3.1 Position indicator The position indicator shows the valve position. The valve positions can be read on the installed cover.

GF actuators are always delivered in the OPEN position.

When the cover is installed, the following image can be seen (Example ball valve):

2-way 3-way horizontal (L) 3-way vertical (L)

Image of position indicator in valve-position 1

Valve function

Actuating angle

0° - 90° 0° - 90° 0° - 180°

Valve-position 1

A-B (OPEN) A–C

(Flow right side, outlet to the front)

B-C

(Flow left side, bottom outlet)

Valve-position 2

C-D (CLOSE) B–C

(Flow left side, outlet to the front)

A-C

(Flow right side, bottom outlet)

A B

C

D

B

C

A


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5.3.2 LED status feedback The LED status feedback shows the valve positions and the current status of the actuator.

The following table shows the color assignment of the LED:

LED status feedback on the actuator

Color Meaning

Red OPEN position

Green CLOSE position

White MIDDLE position

Flashes white Actuator moves

Flashes yellow Fault

Flashes blue Learning mode

Green/yellow Setpoint value reached (at positioner)

Turquoise Adjustment run / operation of color inversion

If the plant standard requires an inversion of the color assignment, the customer can adjust this afterwards, see Chapter 9.3 “Inverting LED color assignment”, Page 61.


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5.3.3 Buttons for setting the end positions

Buttons for setting the end positions inside the actuator

The following table describes the functions of buttons shown above:

Button Adjustment mode (“SET” button pressed for 3 s)

Standard mode (terminal 4 permanently energized)

Error mode

SET Press the button, until the color of the LED of which the assigned position is to be changed lights up (e. g. green – CLOSE)

Acknowledge the error (instead of disconnecting the power supply)

STORE Saving the position moved to Moving to position CLOSE

CCW Moving counterclockwise Moving to position MIDDLE

CW Moving clockwise Moving to position OPEN

The following table describes the functions of button combinations:

Button combination (press ~3s)

Function Action

SET + CCW LED color assignment Inverting colors

SET + CW Factory reset Actuator will be set to the values predefined at the factory

SET + STORE

Learning run / new adjustment of the position sensor (if magnet position has been twisted or after exchanging boards)

Deleting the taught in positions


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5.3.4 Overload protection The supply unit of the EA 25/45/120/250 has an overload protection that protects the DC motor and the power supply from overheating. The overload protection is activated as soon as the load exceeds the torque range. The actuator motor resumes as soon as the load is in the torque range and the temperature/current has gone down.

5.3.5 Safety position During a power outage, the actuator remains in its current position. If the actuator is fitted with the “fail-safe return unit” accessory, it can automatically move to a predefined safety position (OPEN or CLOSE), in case of a power outage.

5.3.6 Heating element The integrated heating element prevents condensation or icing inside the housing. It starts heating from a preset value. The value depends on the ambient temperature, at which the actuator is operated, and can be set manually. The default setting is <0 °C / <32 °F. When the heating element is active, the dot on the 7 segment display is illuminated.

5.3.7 Emergency manual override

The integrated emergency manual override is used to run the actuator manually into another position. The integrated emergency manual override allows the operation of the actuator to be maintained for a short time if there is no current applied, e. g. during putting into operation or during a power outage.


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5.4 Wiring diagram EA25/45/120/250

Connection of the voltage supply for positions OPEN, CLOSE and MIDDLE

Connection of position feedback for positions OPEN, CLOSE and MIDDLE (optional)

Ex factory, the position feedback is wired as a normally closed contact (NC). On site, this might also be implemented as a normally open contact (NO), subsequently.

Standard delivery is with a unit plug for position feedback OPEN/CLOSE. A unit plug with additional pin for MIDDLE feedback can be ordered as an accessory or special configuration. Each actuator is provided with this functionality. Connection via cable gland is also possible.


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5.5 Dimensional drawing of interfaces

EA 25/45 Æ Flange fitting F05

EA 120 Æ Flange fitting F07

EA 250 Æ Flange fitting F07

deep

deep

deep

deep

Operating manual Technical specifications

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6 Technical specifications

EA 25 EA 45 EA 120 EA 250

Nominal power

AC: 35 VA at 100 – 230 V

AC: 55 VA at 100 – 230 V

AC: 50 VA at 100 – 230 V

AC: 60 VA at 100 – 230 V

AC/DC: 40 VA at 24 V




Nominal torque Mdn (peak)

10 (25) Nm 20 (45) Nm 60 (120) Nm 100 (250) Nm

Duty cycle 100 % 50 % 50 % 35 %

Cycle time s/90° at Mdn

5 s 6 s 15 s 20 s

Flange fitting F05 F05 F07 F07

Tested cycles (at 20 °C and Mdn)

250 000 100 000 100 000 75 000

Weight 2.1 kg 2.2 kg 3.6 kg 5.0 kg

Actuating angle Max. 355°, set to 90°

Nominal voltage AC: 100 – 230 V, 50/60 Hz

AC/DC: 24 V, 50/60 Hz

Nominal voltage tolerance

± 15 %

Protection class IP 65 (IP67)1) according to EN 60529

Pollution degree 2 according to EN 61010-1

Overload protection Current/time dependent, resetting

Overvoltage category II

Fuse SMD fuse 2 A, not replaceable

Ambient temperature

-10 °C to +50 °C

Allowable humidity Max. 90 % relative humidity, non condensing

Housing material PP-GF for very good chemical resistance 1) When used with cable glands and vertical installation

7 Installation If a complete valve is supplied, no mounting activities and adjustments are required. The actuator can directly be put into operation, see Chapter 8 “Commissioning” Page 58. When assembled by the customer, the actuator must be assembled, connected, and, if necessary, adjusted.

Installation Operating manual

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7.1 Installing the actuator with valve

The actuators have a standard ISO 5211 interface, and can therefore be mounted on all valves that are provided with this interface and the appropriate torques. The assembly using valves from GF Piping Systems with suitable coupling piece and adapter is possible in accordance with the following table:

EA 25 EA 45 EA 120 EA 250

2-way ball valve to DN 50

e. g. ball valve type 546 DN10-DN50 / 3/8 – 2 inch

9 - - -


e. g. ball valve type 546 DN65-DN100 / 2 ½ - 4 inch

- 9 9 -


e. g. ball valve type 543

9 - - -

Butterfly valves

e. g. butterfly valve type 567/578

- 9 9 9

Operating manual Installation

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Valve 2-way ball valve 3-way ball valve Butterfly valve

Type 546 543 567 578

+ Actuator

EA 11

25 DN10 – DN50 / 3/8 – 2 inch

45 DN65 / 2 ½ inch

120 DN80 - DN100 / 3 – 4 inch

25

45 to DN65 / 2 ½ inch

120 to DN150 / 6 inch

250 from DN200 / 8 inch

= Type 107 179 180 181 182 183 184 167 168 169 170 145 146 147

Remark

met

ric

met

ric

met

ric

met

ric

ANSI

BS

JIS

hori

zont

al

hori

zont

al

hori

zont

al

vert

ical

Waf

er

Lug

Lug

ANSI

Lug

JIS

PVC-U x x x x x x x x x x x

PVC-C x x x x x x x x x x

ABS x x x x x x x x x x

PP-H x x x x x x x x x x

PVDF x x x x x x x x x x

Installation and assembly of the actuator may only be carried out by electrically qualified persons, see Chapter 3 “Safety and responsibility”, Page 44.

Installation Operating manual

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7.1.1 Preparation and assembly f In addition to this manual, please also follow the specifications of the valve manufacturer. f Before installation, compare the technical data of the actuator with those of the control

and the valve. Only install the actuator if the data match. f Before installation, check plugs and terminals for possible damage. f Make sure that no damaged parts are used. f Mount the actuator on the valve, see assembly instructions of the respective manual valve. f If the actuator for the system requires protection class IP67, implement the following

measures: - Use cable glands. - Fit the actuator vertically. f If the device is directly controlled, implement the following measures: - Fit a circuit breaker on site. - Do not connect earth ground conductor.

7.1.2 Connecting the actuator

Voltage too high!

Danger of injury and/or damage to property.

` Make sure that 24 V devices are only connected to voltages that meet the requirements of a safety extra low voltage circuit (SELV).

Damage to the actuator by short circuit or corrosion!

Moisture and/or dirt in the actuator.

` Make sure that no water enters the actuator. ` Mount the cable routing, so it does not point upwards.

Requirements

x Wire gauge max. 1.5 mm²

x Wire gauge min. 0.75 mm2

x Sizing of the fuse: > 6 A

Operating manual Installation

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1. Connect the unit plug for the power supply and the unit plug for position feedback according to wiring diagram, see Chapter 5.4 “Wiring diagram EA25/45/120/250”, Page 51. Make sure that the cable routing does not point upwards.

Premature component wear, error signals and false fail safe return signals due to faulty control!

If the voltage is removed when reaching the end position, the status signal of the end position is omitted and the actuator controls again the now energized position. This causes the LED to flash red or green, as well as premature relay wear.

` During normal operation avoid switching off the control power to the actuator. E.g. connect the inputs OPEN/CLOSE as a changeover contact

2. If necessary, connect the ready for operation monitoring (terminal 5.6 NO), see

Chapter 5.4 “Wiring diagram EA25/45/120/250”, Page 51.

3. If necessary, adjust the end positions, see Chapter 9.2 “Adjusting end positions”, Page 61.

4. If necessary, adjust the heating element, see Chapter 9.4 “Adjusting the heating element”, Page 62.

Upon delivery, the heating element is set as follows:

T < 0 °C Æ heating element is heating T > 5 °C Æ heating element switches off again

If required, the switch-on threshold can be set up to 40 °C.

Commissioning Operating manual

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8 Commissioning Before putting the system into operation, a functional test of the actuator must be carried out.

Requirements

x The actuator is not connected to power.

f Make sure that the supply voltage matches the details on the type plate. f Make sure that the actuator is connected properly. f Check fuse: > 6 A. f Check that the valve position matches the position indicator of the actuator. f Make sure that actuator and valve are connected correctly and tightly with each other.

Using the emergency manual override hand crank, the valve can also be opened or closed without power, see Chapter 9.1 “Insert the emergency manual override hand crank”, Page 59.

8.1 Putting the actuator into operation

Too high current peaks during the actuator is switched on due to charging of the mains capacitor!

Danger of injury and/or malfunction.

` Connect and operate the actuator as per wiring diagram, see Chapter 5.4 “Wiring diagram EA25/45/120/250”, Page 51.

1. Connect the actuator to appropriate power. The ready for operation signal appears.

2. If necessary, make further settings, e. g. invert the LED color assignment, adjust the end positions and set the heating element, see Chapter 9 “Operation”, Page 59.

In case of a malfunction, the “ready-to-operate” signal goes out (normally contact) and a fault message is indicated at the 7 segment display, see Chapter 10.1 “Fault message indicator”, Page 64.

Operating manual Operation

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9 Operation

Working with removed cover on the actuator!

Danger of injury and/or damage to property.

` Disconnect connections of the feed and control voltage.

` Only carry out adjustments on live parts with specially insulated tools.

9.1 Insert the emergency manual override hand crank The emergency manual override hand crank can be turned clockwise or counterclockwise. The direction depends on whether the valve is to be opened or closed.

Direction of rotation Function

Clockwise (CW) close

Counter clockwise (CCW) open

Depending on the type of actuator a different number of rotations at the crank handle is necessary, in order to open or close the valve. The following table shows how many rotations are necessary for the respective type:

Type Number of rotations Angle

EA 25 9 90°

EA 45 9 90°

EA 120 27 90°

EA 250 41 90°

Unintentional restarting of the actuator!

Danger of injury due to rotation of the actuator if powered while emergency manual override hand crank is installed.

` If possible, disconnect the unit plug during manual operation or disconnect the actuator in another way.

Operation Operating manual

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9.1.1 Preparation

Step 1 Step 2 Step 3

Pull the crank handle (1) out of the holder.

Remove cover screw (2) with crank handle (1). The magnet centers the position. The cover screw sticks magnetically at the crank handle.

Insert crank handle into the hexagon under the opening.

9.1.2 Procedure 1. Remove power to actuator by disconnecting DIN plug.

2. Press hand crank to the stop. The crank engages. If the actuator is still energized, the “ready-to-operate” signal will go out.

3. To open or close the valve, turn the crank handle according to the above tables.

4. In order to put the actuator back into normal operation, remove the crank handle (1). Apply power by reinstalling DIN plug. After 3 seconds, the actuator will start up.

Damage to the actuator by short circuit or corrosion!

Moisture and/or dirt in the actuator.

` Make sure that no water has entered the actuator.

5. Screw on cover screw (2) again.

6. Put crank handle (1) back into the holder.


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9.2 Adjusting end positions

If an end position is not reached, the actuator automatically switches off after 2 min. and displays a fault message.

The two end positions in the actuator have been factory set to 90°. A readjustment may be required after assembly by the customer or after repair work.

The end positions can be set via the 4 buttons on the base board.

1. Open cover. To do so, loosen the 4 screws (torx size 20).

2. Connect the actuator to the appropriate power and let it rotate, until an end position is reached.

3. Press the SET button and hold it for 3 seconds. The LED status feedback starts flashing blue (adjustment mode).

4. Press the SET button again. With each pressing, the LED goes through the following color combinations:

Color combination

End position

Blue/red OPEN

Blue/green CLOSE

Blue/white MIDDLE

5. Press the SET button, until the desired color combination of the end position to be set is displayed.

6. Move the actuator to the desired position by using the CCW and CW buttons.

7. Save the position by using the STORE button.

8. Repeat this process, until all positions are adjusted.

9. Reinstall the cover and fasten it with the 4 screws.

9.3 Inverting LED color assignment The LED color assignment has been set at the factory to red = OPEN, and green = CLOSE. This assignment can be inverted by the customer, if desired.


2. Make sure that the actuator is connected to appropriate power.

3. Press the SET + CCW buttons and hold them for 5 seconds. The LED lights up turquoise. The colors red and green are inverted.


Operation Operating manual

62

9.4 Adjusting the heating element

Heating adjustment inside the actuator

The heating element has been set at the factory, so it starts heating from an internal device temperature of 0 °C. For environments with higher temperatures and high humidity, the heating threshold must be increased, in order to prevent moisture condensation inside the housing. The heating threshold can be set via the heating adjustment.

The following table shows the positions of the heating adjustment and in which corresponding temperature ranges the heating element will heat.

Position heating adjustment Heating on (°C) Heating off (°C)

0 (default) < 0 < 5

1 5 10

2 10 15

3 15 20

4 20 25

5 25 30

6 30 35

7 35 40

8 40 45

9 40 45

f In order to change the heating threshold, turn the heating adjustment with a suitable screwdriver to the desired position.

When the heating element is active, the dot on the 7 segment display is illuminated.


63

9.5 Performing a factory reset When performing a factory reset, all previously saved positions will be deleted, and a possible color inversion will be cancelled.


2. Press the SET + CW buttons. The factory reset is performed.

9.6 Teaching in the position sensor (learning run)

1. Open the cover. To do so, loosen the 4 screws (torx size 20).

2. Press the SET + STORE buttons and hold them for 3 seconds. The actuator does several rotations. After completion of the learning run, the LED status feedback lights up yellow, if there were no end positions saved before.

3. Readjusting the end positions, see Chapter 9.2 “Adjusting end positions”, Page 61.


Damage of actuator, valve or intermediate element!

` During the learning run of the position sensor, make sure that there are no structures blocking the several 360° rotations of the actuator. If necessary, dismount the actuator from the valve.

Help in case of faults Operating manual

64

10 Help in case of faults

10.1 Fault message indicator

7 segment display on the base board

In case of a fault message, the following events occur:

x The LED flashes yellow (except during a power outage).

x The “ready-to-operate” signal (terminal 5.6 NO) drops.

x The 7 segment display is illuminated on the base board, see Chapter 10.2 “Assignment of error codes”, Page 65.

x If the monitoring accessories are installed, the LED on the BCD switch, of which the set value has been exceeded, will also light up.

Operating manual Help in case of faults

65

10.2 Assignment of error codes In case of a fault, the error codes will be displayed on the 7 segment display on the base board.

Error code Description “Ready-to-operate” signal

EA response

�� No voltage No None

8� Voltage below specification No None

2� Housing internal temperature too high (>80 °C)

No Stops

6� Time from end position to end position too long (> 120s)

No Stops

E� Voltage above specification No Stops

K� Heating defective and T = < 0 °C

No Normal operation

e Error in position detection No None

3� Invalid position No Normal operation

(� Emergency manual override active

No None

�� No communication with accessories

No None

/� Battery voltage < 50 % (with installed fail-safe return unit)

No Normal operation

,� Actuator was run in motor current limit

No Stops

Help in case of faults Operating manual

66

10.3 Troubleshooting

Repair the fault either while the supply voltage is still applied or when the actuator is briefly disconnected from the main power (not effective in cycle monitoring).

1. Check the cause of fault. To do so, open the cover of the actuator, if necessary.

2. In order to remove the fault, press the SET button on the base board, in order to acknowledge the error, or disconnect the actuator from the mains.

3. Perform troubleshooting in accordance with the table.

Fault Possible cause Remedy

Actuator does not react

No power available Check voltage source.

Internal wiring error Correct the wiring of the actuator, see Chapter 7 “Installation”, Page 53.

End positions not correctly set Adjust the end positions, see Chapter 9.2 “Adjusting end positions”, Page 61.

Motor blocked

Use emergency manual override, see Chapter 9.1 “Insert the emergency manual override hand crank”, Page 59.

Actuator only runs in one direction

Position sensor defective

Use emergency manual override, see Chapter 9.1 “Insert the emergency manual override hand crank”, Page 59.

Overload protection is activated

Valve dirty/jammed Clean the valve, see valve manual.

Duty cycle too high Extend cycle time with accessories “Cycle time extension”.

Ambient temperature too high If possible, reduce ambient temperature.

Valve does not fully close or open

End positions not adjusted Adjust the end positions, see Chapter 9.2 “Adjusting end positions”, Page 61.

Valve does not close or open correctly

Valve stem twisted Replace valve stem

If an end position is not reached, the actuator automatically switches off after 2 min. and displays a fault message.

Operating manual Maintenance

67

11 Maintenance

Lack of product quality through use of spare parts not provided by GF Piping Systems!

Danger of injury.

` Only use the listed spare parts, see Chapter 12 “Spare parts list”, Page 68.

f Set maintenance intervals as per the conditions of use (e. g. actuating cycles, fluid,

ambient temperature). f As part of the regular system inspection, carry out the following maintenance activities:

Maintenance interval

Maintenance task

Regularly

f Check that the cover of the emergency manual override is correctly installed. If necessary, install cover.

f Check that the housing cover of the actuator is secured with 4 screws. If necessary, tighten screws.

Regularly f Check if grating noises are coming from the actuator.

Replace actuator, see assembly instructions for building valve with actuator.

Regularly f Check that position indicator matches signal of the control.

f If necessary, adjust the end positions, see Chapter 9.2 “Adjusting end positions”, Page 61.

For questions regarding maintenance of the product, please contact your national GF Piping Systems representative.

Spare parts list Operating manual

68

12 Spare parts list Designation Code No.

Actuator EA25 100 – 230 V AC 198 153 182

Actuator EA25 24 V AC/DC 198 153 183

Actuator EA45 100 – 230 V AC 198 153 184


Actuator EA120 100 – 230 V AC 198 153 186


Actuator EA250 100 – 230 V AC 198 153 188


Crank for emergency manual override 198 151 307

Manual emergency cover (lock screw) 198 000 503

Operating manual Accessories

69

13 Accessories Designation Function Code No.

Fail-safe return unit with integrated battery pack

In case of a power outage, the fail-safe return unit can be used to move to a preset safe position (OPEN/CLOSE). Assembly in the housing actuator

199 190 601

External fail-safe return unit

In case of a power outage, the fail-safe return unit can be used to move to a preset safe position (OPEN/CLOSE). Voltage supply (24 V DC) implemented externally

199 190 604

Positioner For continuous control operation (4-20 mA / 0-10 V)

199 190 603

Monitoring

For monitoring control time and motor current, as well as for extending the control times and counting the control cycles (even without bus system) via a collective alarm

199 190 602

Profibus For integrating the actuator into a Profibus DP network

199 190 605

Diagnostic tool For reading various data for a first error diagnosis via USB

199 190 600

AS-Interface module ASEV 2400

Connection to an AS-i network (supply in combination with limit switch kit)

199 190 562

Adapter SW 11 for F04 Modification for valves with F04 interface 198 000 587

Adapter SW 14 for F05 Modification for valves with F05 interface 198 204 057

Reducer bushing WS 11 for F05

Adjustment for valves with F05 interface and wrench size 11

198 803 145

Standard plug set For the connection of accessories 198 000 502

Plug set 4 pin For connection of MIDDLE position feedback 199 190 606

EC declaration of incorporation Operating manual

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14 EC declaration of incorporation EC Declaration of incorporation for incomplete machines (Machinery Directive 2006/42/ EC Annex II B) and EC declaration of conformity as per EMV and low voltage directive (2004/108/EG), (2006/95/EG)

Manufacturer:

Georg Fischer Piping Systems Ltd., Ebnatstrasse 111, 8201 Schaffhausen / Switzerland

Person authorized to compile technical documentation:

Georg Fischer Piping Systems Ltd., R&D Manager, Ebnatstrasse 111, 8201 Schaffhausen / Switzerland

We hereby confirm that the following incomplete machine

Electrical actuator

Type: EA25, EA45, EA120, EA250

Variants: 24V AC/DC, 100-230V AC

Article numbers: 198 153 182, 198 153 183, 198 153 184, 198 153 185, 198 153 186, 198 153 187, 198 153 188, 198 153 189

fulfils all the basic requirements of the machine directive 2006/42/EC, as far as the scope of delivery allows. We further declare that the special technical documentation has been compiled in accordance with Annex VII, Section B of this directive. We shall forward this, if requested, to the competent authorities via the aforementioned authorized person.

Commissioning is prohibited until it has been established that the entire machine, into which the aforementioned incomplete machine is to be incorporated, meets the provisions of the machine directive 2006/42/EC.

The incomplete machine also meets the requirements of the following European directives, implementing national legal provisions, and relevant harmonized standards:

x Electromagnetic compatibility – Directive EMV (2004/108/EG)

x Low voltage directive (2006/95/EG)

x EN 15714-2 (Electrical actuators for industrial valves)

x ISO 5211 (actuator interface)

x EN 60068-2-6 (vibration tests)

x VDE 0843 section 20 (EMV requirements)

Georg Fischer Piping Systems Ltd

Name: Antonio De Agostini

Position: R&D Manager

Georg Fischer Piping Systems Ltd

Date: 2016-01-11

Operating manual Disposal

71

15 Disposal f Before disposal, separate the different materials into recyclable materials, normal waste,

and special waste.

f Comply with the local regulations and legislation when recycling or disposing of the product, individual components, and packaging.

f Comply with national regulations, standards and guidelines.

Parts of the product may be contaminated with media that are harmful to health and the environment, so it is not enough just to clean them!

These media represent a risk of physical injury or damage to the environment.

Before disposing of the product:

f Collect leaking media and dispose of them according to local regulations. Refer to the safety data sheet.

f Neutralize any media residues remaining in the product.

f Separate the materials (plastics, metals etc.) and dispose of them according to local regulations.

Products marked with this symbol must be taken to a separate collection point for electrical and electronic devices.

If you have questions regarding the disposal of your product, please contact your national GF Piping Systems representative.

GF Piping Systems

700.278.091GFDO_6414_1_4 (01.16)© Georg Fischer Piping Systems LtdCH-8201 Schaffhausen/Switzerland, 2016

Worldwide at homeOur sales companies and representatives ensure local customer support in over 100 countries

The technical data are not binding. They neither constitute expressly warranted characteristics nor guaranteed properties nor a guaranteed durability. They are subject to modification. Our General Terms of Sale apply.

Argentina / Southern South AmericaGeorg Fischer Central Plastics Sudamérica S.R.L.Buenos Aires, ArgentinaPhone +54 11 4512 02 [email protected]/ar

AustraliaGeorge Fischer Pty LtdRiverwood NSW 2210 AustraliaPhone +61 (0) 2 9502 8000 [email protected]/au

AustriaGeorg Fischer Rohrleitungssysteme GmbH3130 HerzogenburgPhone +43 (0) 2782 856 [email protected]/at

Belgium / LuxembourgGeorg Fischer NV/SA1070 Bruxelles/BrüsselPhone +32 (0) 2 556 40 [email protected]/be

BrazilGeorg Fischer Sist. de Tub. Ltda.04571-020 São Paulo/SPPhone +55 (0)11 5525 [email protected]/br

CanadaGeorg Fischer Piping Systems LtdMississauga, ON L5T 2B2Phone +1 (905) 670 8005Fax +1 (905) 670 [email protected]/ca

ChinaGeorg Fischer Piping Systems Ltd Shanghai 201319Phone +86 21 3899 3899 [email protected]/cn

Denmark / IcelandGeorg Fischer A/S2630 TaastrupPhone +45 (0) 70 22 19 [email protected]/dk

FinlandGeorg Fischer AB01510 VANTAAPhone +358 (0) 9 586 58 25 Fax +358 (0) 9 586 58 [email protected]/fi

FranceGeorg Fischer SAS95932 Roissy Charles de Gaulle CedexPhone +33 (0) 1 41 84 68 [email protected]/fr

GermanyGeorg Fischer GmbH73095 Albershausen Phone +49 (0) 7161 [email protected]/de

IndiaGeorg Fischer Piping Systems Ltd400 083 MumbaiPhone +91 224007 [email protected]/in

IndonesiaGeorge Fischer Pte Ltd – Representative OfficePhone +62 21 2900 8564Fax +62 21 2900 [email protected]/sg

ItalyGeorg Fischer S.p.A.20063 Cernusco S/N (MI)Phone +39 02 921 [email protected]/it

JapanGeorg Fischer Ltd556-0011 Osaka, Phone +81 (0) 6 6635 [email protected]/jp

KoreaGF Piping SystemsGeorg Fischer Korea Co., Ltd.Unit 2501, U-Tower120 HeungdeokJungang-ro (Yeongdeok-dong) Giheung-gu, Yongin-si, Gyeonggi-do, KoreaPhone: +82 31 8017 1450Fax : +82 31 217 [email protected]/kr

MalaysiaGeorge Fischer (M) Sdn. Bhd.40460 Shah Alam, Selangor Darul EhsanPhone +60 (0) 3 5122 5585Fax +603 5122 [email protected]/my

Mexico / Northern Latin AmericaGeorg Fischer S.A. de C.V.Apodaca, Nuevo LeonCP66636 MexicoPhone +52 (81) 1340 8586Fax +52 (81) 1522 [email protected]/mx

Middle EastGeorg Fischer Piping Systems (Switzerland) LtdDubai, United Arab EmiratesPhone +971 4 289 49 [email protected]/int

NetherlandsGeorg Fischer N.V.8161 PA EpePhone +31 (0) 578 678 222 [email protected]/nl

NorwayGeorg Fischer AS1351 Rud Phone +47 67 18 29 [email protected]/no

PhilippinesGeorge Fischer Pte Ltd Representative OfficePhone +632 571 2365 Fax +632 571 [email protected]/sg

PolandGeorg Fischer Sp. z o.o.05-090 Sekocin Nowy Phone +48 (0) 22 31 31 0 50 [email protected]/pl

RomaniaGeorg Fischer Piping Systems (Switzerland) Ltd020257 Bucharest - Sector 2Phone +40 (0) 21 230 53 [email protected]/int

RussiaGeorg Fischer Piping Systems (Switzerland) LtdMoscow 125040Phone +7 495 748 11 [email protected]/ru

SingaporeGeorge Fischer Pte Ltd11 Tampines Street 92, #04-01/07528 872 SingaporePhone +65 6747 0611Fax +65 6747 [email protected]/sg

Spain / PortugalGeorg Fischer S.A.28046 MadridPhone +34 (0) 91 781 98 [email protected]/es

SwedenGeorg Fischer AB117 43 StockholmPhone +46 (0) 8 506 775 [email protected]/se

SwitzerlandGeorg Fischer Rohrleitungssysteme (Schweiz) AG8201 SchaffhausenPhone +41 (0) 52 631 30 [email protected]/ch

TaiwanGeorg Fischer Co., LtdSan Chung Dist., New Taipei CityPhone +886 2 8512 2822Fax +886 2 8512 2823www.gfps.com/tw

United Kingdom / IrelandGeorge Fischer Sales LimitedCoventry, CV2 2STPhone +44 (0) 2476 535 [email protected]/uk

USA / CaribbeanGeorg Fischer LLC9271 Jeronimo Road92618 Irvine, CAPhone +1 714 731 88 00 Fax +1 714 731 62 [email protected]/us

International Georg Fischer Piping Systems (Switzerland) Ltd8201 Schaffhausen/SwitzerlandPhone +41 (0) 52 631 30 03Fax +41 (0) 52 631 28 [email protected]/int

www.gfps.com

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