INSTRUCTION MANUAL MODEL 213, 214, 215 and … piston.pdffluid ports on the cylinder wall, a port at...

INSTRUCTION MANUALMODEL 213, 214, 215 and 216

POSITIVE DISPLACEMENT FLOWMETERS

TABLE OF CONTENTS Do’sandDon’ts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 2 GeneralDescription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 4 PipingDiagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 7 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 8 DimensionalDrawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 9-13 Graphs: 213Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 14 PressureDrop . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 15 214Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 16 PressureDrop . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 17 215Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 18 PressureDrop . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 19 216Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 20 PressureDrop . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 21 RTDKits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pg 22

DO NOT ATTEMPT TO INSTALL OR START FLOWMETERWITHOUT READING THIS ENTIRE MANUAL

210-000-350©2006MaxMachinery,Inc .MaxMachinery,Inc .reservestherighttomakechangestotheproductinthisInstructionManualtoimproveperformance,reliability,ormanufacturability .Consequently,contactMMIforthelatestavailablespecificationsandperformancedata .AlthougheveryefforthasbeenmadetoensureaccuracyoftheinformationcontainedinthisInstructionManual,MMIassumesnoresponsibilityforinadvertenterrors .

Do’s

DO: Installbypassplumbingaroundtheflowmeter .Thisisusefulduringstartupforremovingdirtandairfromtheplumbingorwhenmeteringhightemperaturematerials .Italsoallowsremovingtheflowmeterforservicewithoutdisablingthesystem .

DO: Beverycarefultokeeppartscleanduringinstallationorteardown .Alittledirtcanlooklikeatruckloadcomparedtothe10micronfiltrationrequirementforseries210Meters .

DO: Cleanthefilteronaregularbasis .

Don’ts

DON’T: RunwateroraqueoussolutionsnotapprovedbyMaxthroughyourflowmeterbecauseofinternalgalling .

DON’T: Steamcleanthemeter(bypassorremovethemeterifnecessary) .

DON’T: Blowdownthemeterwithcompressedairorgasbecauseitmayoverspeedanddam-agethemeter .

DON’T: UnscrewTransmitterModels272,276or286fromtheflowmeterbody .Thetransmitterisphasedtothemeterandameasurementerrorwillresult .Re-calibra-tionwillbenecessary;seethetransmittermanual .

DON’T: Disassembletheflowmeter .Theseareprecisiondeviceswhichrequirespecialtoolsandtechniques .

DON’T: Turnonthepumpinasystemfilledwithmaterialthatissolidatroomtempera-ture .Waituntilthematerialiscompletelymeltedandusetheflowmeterbypassvalveduringstartup .

DON’T: Applyexcessivedifferentialpressureacrosstheflowmeterasitwillcauseinter-nalfailure(seethepressuredropcurvesforsafeareaoperation) .

DON’T: Overpressurizethemeter .Maximumpressureiseither1,000PSI(70bar)3,000PSI(210bar)or7500PSI(525bar)dependingonmodelpurchased .

DON’T: Exceedthemaximumflowratesforthematerialviscosity .

DON’T: Allowmaterialswhichsolidifyinairtosetupintheflowmeter .Thesemaybeimpossibletoremove .Ifthemeterneedstoberemovedforrepairandcannotbecompletelycleaned,plugtheinletandoutletportsatonce .

Pg2 210-000-350©2006Max Machinery, Inc.

Do’s and Don’ts

AdjustmentpossiblehereSeeinstructionmanual

Donotunscrewtransmitteron272,276or286

General Description

TheMax210SeriesFlowMetersarepositivedis-placementpistontypeunitscapableofgreataccu-racyoverawiderangeofflowratesandfluidvis-cosities .Thefourbasicsizesofthisseries(213,214,215,216)willmeasureflowsfrom1cc/minto25gal/min .Various“O”ringandinternalplat-ingoptionsareavailabletomeettemperatureandfluidcompatibilityrequirements .Modelsarealsoavailablewithbuilt-inheatingblocksandbypassvalves .

Inapistontypeflowmeter,fourpistonsandcylindersarearrangedinaradialfashionaroundacentralcrankshaft .Twofluidportsonthecylinderwall,aportatthetopofthecylinder,andagroovedpistonenablefluidenteringtheflowmeter’scentralcavitytobemeasuredandpumpedoutbyeachpistoninturn .Thevalvingactionforeachcylinderisaccom-plishedbythepistonadjacenttoit .Theaccuracyofapistonflowmeterisdependentonclosetolerancesinthecylinderwalland

piston .MaxMachineryregularlyholdstolerancesasfineas0 .00005inchesintheproductionofthesemeters .

Themovementofthepistonsisconvertedtoacircularmotionatthecentralcrankshaft,whichiscoupledtoamagnetintheflowmeter .This

motionissensedbyanexternalelectronictransmitter,whichconvertsflowintoavoltage,pulsetrain,or4-20mAcurrentforfurtherpro-

cessing .

TheMaxSeries210Metercanbeexpectedtoperformsuperblyiftreatedwithintheconfinesofitsdesignenvelope .Forthisreason,itisimportanttoreadthismanualandunderstandtheoperationalrequirementsandlimitsofthemeter .OurTechnicalServicestaffwillbehappytoansweranyquestionsthatthismanualdoesnotcover .

210-000-350©2006Max Machinery, Inc. Pg3

General Description

Installation

For optimum performance, install the flow meter in one of the configurations shown on the next page. The following items and conditions should be considered:

Line and Bypass Valves:Thesevalvesallowfiltercleaningorflowmeterremovalwithoutcompletelyshuttingthesystemdownanddrainingthelines .Theyalsoallowsystemstartupunderconditionswhichcoulddamagethemeter;suchas:airinthelines,hightemperaturematerials,orinitiallinesurges .

Filtration:Clearancesbetweentheflowmeterpistonandcylinderwallaretypically0 .0002”to0 .0004” .Anydirtpresentinthesystemcanjamordamagetheunit .A10micronfilter(suchasaMax381Seriesstainlesssteelunit)isgenerallyrecommended,althoughmaterialswithveryhighviscositiesmayrequireacoarserfilter .Forbidirectionalflowapplications,useafilteroneachsideoftheflowmeter .Materialswithfibrousornonabrasiveparticulatemattermayhavetoberunwithoutfilters .FollowtherecommendationofyourMaxSalesEngineerorconsultourTechnicalServiceDepartment .

Inlet and Outlet Ports:Usethe“IN”portastheinletforthemostpredominantflowdirec-tion .Installtheflowmeteronthedischargesideofthepumpwheneverpossible .Excessivevibrationatthemetershouldbeavoided .

High Temperatures:Usethe“VerticalInstallation”drawing .Thisminimizesheattransferbyconvectionfromtheflowmetertothetransmitter .Thetransmitteristhemostheatsensitiveelementinthesystemandthetransmittermanualshouldbeconsultedforspecificlimits .Anoptionalfluidheaterblockcanbeusedontheflowmetertokeepitatoperatingtemperatureduringstandbyconditions .Forsubstancesthataresolidatroomtemperature,theblockmayberequiredtokeepthematerialmoltenandflowingthroughthemeter .

Clean Plumbing:Beforeinstallingtheflowmeter,cleantheinsideofthepipelinewithcom-pressedairorsteam(especiallywhenusingnewpipe) .Don’tusewater,steam,orcompressedaironthemeteritself!


Installation


Piping Diagrams

Horizontal Installation:

Horizontal Two-Way Flow:

Vertical Installation:

Operation

Determinethatthefollowingparametersofyourflowmeteringsystemarewithinthespecificationsforthespecific210SeriesMeterbeingused:

MaximumSystemPressure(Specifications)DifferentialPressureacrossmeter(PressureDropCurves)MaximumFlowRate(PressureDropCurves)MeteredFluidTemperature(Salesspecification,transmittermanual)

Ifthemeteredfluidisgreaterthan80°F(28°C)overambient,seethe“HighTemperatureStartUp”section .

Withvalves(#1)and(#2)closed,slowlyopenvalve(#3)(bypass)toclearthelinesofforeignparticlesandair .

Slowlyopentheinletvalve(#1) .Slowlyopentheoutletvalve(#2) .Completelyclosethebypassvalve .

Noroutinemaintenance,cleaning,orlubricationoftheflowmeterisrequired .Aroutinefiltercleaningscheduleshouldbeestablished .Thesystemshouldbeshutdownifabnormalnoisesoccurorifunusualdifferentialpressuresacrossthemeterareencountered .

High Temperature Start Up:Forfluidsabove150°F(82°C)basedon70°Fambient,aspecialprocedureisrequiredtopreventthermalshockandpermanentdamagetotheflowmeter .Thewarmuptimeisdeterminedbytheequationbelow:

TIME(minutes)=connectorsize(inches)x(operatingtemperature(°F)-125)

10

—OR—

TIME(minutes)=connectorsize(inches)x(operatingtemperature(°C)-52)

10

Valves(#1)and(#2)mustbeclosed .Openthebypassvalve(#3)ingradualstepsuntilthebypasspipingisstabilizedatoperatingtemperature .Openvalve(#1)slightlyandallowthetemperaturetostabilizearoundtheflowmeter .Valve(#1)canthenbeopenedcompletely .

Openvalve(#2)slightly .Theflowmetermaymakeunusualnoisesorbindatthispoint .Leavethevalveatthissettinguntilnormalmeteroperationoccurs,atwhichpointvalve(#2)canbegraduallyopenedalltheway .Slowlyclosethebypassvalve(#3) .


Operation


Troubleshooting

Troubleshooting

Trouble Probable Cause Corrective Action

Noflowthroughmeter Foreignparticlesor Flushchamberwithorhighpressure solidifiedmatterinmeter suitablesolvent

Particlescaughtbetween Contactfactory cylinderandpiston

Crankshaftpinbroken Returntofactory forrepair

Flowbutnoindication Defectivecable Repairorreplace

Un-serviceabletransmitter Seetransmittermanual

Un-serviceabletransmitter Replacetransmitter driveassembly

Indicatorreadslow Leakybypassvalve Repairorreplaceorhighcomparedto defectivevalveactualflow

Flowisbelowspecified Increaseflowrate minimumrate

Airorliquidinline Purgeallairorliquid fromline;provideair bleedscreworre-pipe

Pulsatingflowrate Reduceoreliminate causeserraticorreversing pulsatingflows electricaloutput

Transmitteroutput Seetransmittermanual clipping

Transmittertoflowmeter Seetransmittermanual phasingincorrect

Indicatoroutofcalibration Seeindicatormanual

Specifications

MODEL 213 214 215 216 1MAxIMUMFLOWRATE Gal/Min: 0 .48 2 .64 9 .25 26 .4 Liters/Min: 1 .8 10 35 100 MAxIMUMPRESSURE(PSI)2xx-3xx,2xx-4xx:1,000PSI(70bar) 2xx-6xx: 3,000PSI(210bar) 2xx-5xx 7,500PSI(525bar)

P RESSUREDROP(PSIG) OperatingMaximum: 15 28 30 30 AbsoluteMaximum: 20 30 42 42 100%Flow(3CPS): 3 .25 3 .5 5 9 2MAxIMUMTEMPERATURE 500°F(256°C) 500°F(256°C) 500°F(256°C) 500°F(256°C) 3RECOMMENDEDFILTRATION 10Micron 10Micron 10Micron 10Micron DISPLACEMENT(cc/rev) 0 .887 10 .5 47 .6 169 .5 Weight(LBS)1000&3000psi 1 .25(0 .57kg) 6 .25(2 .8kg) 22 .75(10 .3kg) 55 .25(25 .1kg) 7500psi(525bar) 3 .85(1 .75) 14 .4(6 .5) --- --- TyPICALK-FACTOR(Pulses/cc) 284Transmitter 112 9 .3 2 .0 0 .59 286-3xxTransmitter 1120 93 .3 20 5 .9 294Transmitter 1120 93 .3 20 5 .9

PORTSIzE(NPT): 0 .125” 0 .375” 0 .500” 0 .750”SAE #4 #6 #12 #18

1ForViscositiesof30CPSormore,derateperpressuredropcurvesforhigherviscosities .2Dependentonmetersealmaterial,transmittermodel,orientationandambienttemperature .Seetransmittermanual;consultfactory .3Somematerialsmayhavedifferentfilterrequirements,consultfactory .


Repairs / Specifications

Repairs

TheMax210MeterisnotdesignedforuserrepairandallsuchworkshouldbedoneatthefactoryorunderthedirectsupervisionoftheMaxTechnicalServiceDepartment .Unauthorizedrepairworkmaydamagethemeterandwillvoidtheproductwarranty .Pleasemakenoteofmodelandserialnumbersontheflowmeterbeforecallingthefactory .Areturngoodsauthorizationnumberwillbeissuediftheflowmeterhastobesentbackforrepair .

Max Machinery, Inc. 1420 Healdsburg Ave. Healdsburg, CA 95448 Phone: 707-433-7281 Fax: 707-433-0571 www.maxmachinery.com


Dimensional Drawings

3.4(89)

0.625 (16)

1.725 (44)

10 - 32NFMounting Holes

6 Places

2.25 SQ (57)Dimensions in ( ) are millimeters.

1.125 (29)

0.312 (8)

1.50(38)

213-x9x SAE O-Ring Port

OR

1/8 NPT Ports

Overall Physical Dimensions (213)

Porting Options

213-x1x NPT Port 1/8”

3.865 (98)

2.1(53)

SAE-4 Port

3” sq (76)3”sq (76)

SAE-4 Bottom Port Subplate

1.48(38)

2.00(51)

0.625 (16)

10-32 NFMounting Holes

6 places

SAE-4 Side Port Subplate

1.875+.005 SQ

1.124+.005

Drill 1/8 thru ona .850+.002 B.C.at 60˚ (6 places)

1.21

1(R

EF

)

1

.025

.

975

.

655

.596

(RE

F)

.40

.328DIA

2.48

Bot

tom

Por

t (

63)

2.3

55 S

ide

Por

t (6

0)

3/8(10)

#5 Drill (.206) thruC.B. .375DIA x.20 deep(4 places on otherside)

Subplate Adapter detail (birdseye view)

O-RingGroove

2.313+.010

213-x8x Subplate/Manifold

1.50 (38)

1.25(32)



Dimensions in ( ) are millimeters.

Inlet four possible

locations

Mounting Holesqty 410-32NF

0.75 SQ (8)

3.20 (81)

1.15 (29)

0.7 (18)

0.45 (11)

3.28

SQ

(83)

1.95

SQ

(50)2.

9 SQ

(74)

Overall Physical Dimensions (Model 213-5XX)




1.125 (29)

2.86 (73)

1/4 - 20NCMounting Holes

6 Places


2.125 (54)0.5 (13)

4.43 (113)

SAE-6 Bottom Port Subplate SAE-6 Side Port Subplate

OR

SAE-6 Port

4.875 SQ (124)

3.00SQ (76)

4 Mtg. Holes1/4-20NC

On 2.125 SQ (54 SQ)

Porting Options (214)

214-x9x SAE Ring Port

214-x8x Subplate/Manifold

2.125(54)

2.125(54)

Mounting Holes 6 places

1/4-20 NC

2.2

86 (

RE

F)

2.09

2.00

0+.0

05

1.18

8+.0

05

1

.056

(R

EF

)

.86

0

4.00 SQ

3.438+ .005 SQ

2.125+.005 SQ

1”

3/8 NPT Ports

.578(REF)

4.43 (113)

2.86(73)

3.0 (76)

5.3

Bot

tom

Por

t (1

35)

5.0

5 S

ide

Por

t (1

28)

Drill 25/64 Thru(4 places)

Drill 3/8 Thru on a1.625+ 0.0005 B.C.

5/8(16)

3” (76) Square

5” SQ (127)

Subplate Adapter detail (birdseye view)

5.55

Squ

are

(141

)

3.43

Squ

are

(96)



Overall Physical Dimensions (Model 214-5XX)


6.10 (155)

4.65 (118)

Outlet

Inlet four possible

locations

Mounting Holesqty 4, 1/4-20NC 1.125 square (28.575)



4.75 (121)

5.4*(137)

0.813 (21)

3.00 (76)

7.00 SQ (178)

3/8 - 16NCMounting Holes

6 Places

11 SQ (280)Dimensions in ( ) are millimeters.

*For SAE ports, add 3/8” (9.5)



4.94(125)

1/2” NPT PortsSAE-12 optional

3.94*(100)

0.38 (14)

3.53* (90)

2.0 (51)5/16 - 18NC

Mounting Holes6 Places

7.88 SQ (200)Dimensions in ( ) are millimeters.

3.50(89)

*For SAE ports, add 1/8” (3.2)

4 Mtg. Holes5/8 - 11NCOn 3.50 SQ

(89 SQ)

4.825* (123)

3/4” NPT PortsSAE-18 optional

4 Mtg. Holes7/8 - 9NC

On 4.75 SQ(121 SQ)


213 Linearity

Series 213-300/600 Linearity:

TypicalLinearity(atvariousviscosities)

MaximumError: +/-0 .1cc/min .or0 .5%

TypicalFlowmeterSpecifications Displacement: 0 .87cc/revolution Pulses/ccwith284-xxxTransmitter: 112 Pulses/ccwith286-3xxTransmitter: 1120 Pulses/ccwith294Transmitter: 1120


213 Pressure Drop

Series 213-300/600 Pressure Drop:

DeltaPvsFlowRate(atvariousviscosities) 213-3xx 213-6xx 213-5xx MaximumPressure: 1000psi(70bar)3000psi(210bar)7500psi(525bar) ProofPressure: 3000psi(210bar)5000psi(350bar)11,250psi(788bar)

-1 bar

-0.5 bar

-1.5 bar


214 Linearity




TypicalFlowmeterSpecifications Displacement: 10 .5cc/revolution Pulses/ccwith284-xxxTransmitter: 9 .50 Pulses/ccwith286-3xxTransmitter: 95 Pulses/ccwith294Transmitter: 95


214 Pressure Drop


DeltaPvsFlowRate(atvariousviscosities)

214-4xx 214-6xx 214-5xx MaximumPressure: 1000psi(70bar)3000psi(210bar)7500psi(525bar) ProofPressure: 3000psi(210bar)5000psi(350bar)11,250psi(788bar)

-1 bar

-0.5 bar

-1.5 bar


215 Linearity




TypicalFlowmeterSpecifications Displacement: 47 .6cc/revolution Pulses/Literwith284-xxxTransmitter: 2100 Pulses/Literwith286-3xxTransmitter: 21000 Pulses/Literwith294Transmitter: 21000


215 Pressure Drop


DeltaPvsFlowRate(atvariousviscosities) 215-3xx 215-6xx MaximumPressure: 1000psi(70bar) 3000psi(210bar) ProofPressure: 3000psi(210bar) 5000psi(350bar)

-1 bar

-0.5 bar

-1.5 bar

-2 bar


216 Linearity




TypicalFlowmeterSpecifications Displacement: 169cc/revolution Pulses/Literwith284-xxxTransmitter: 590 Pulses/Literwith286-3xxTransmitter: 5900 Pulses/Literwith294Transmitter: 5900


216 Pressure Drop


DeltaPvsFlowRate(atvariousviscosities)

216-4xx 216-6xx MaximumPressure: 1000psi(70bar) 3000psi(210bar) ProofPressure: 3000psi(210bar) 5000psi(350bar)

-1 bar

-0.5 bar

-1.5 bar

-2 bar

DimensionalInformationinches(mm)

RTDKit* A B C P1 P2 BodyP/N

180-204-100 21/8”(54)

1”(25)

2 .4”(61) 1/8”NPT 1/8”FNPT 213-390-015

180-204-200 15/8(41)

1(25)

2 .4(61) #4MSAE #4FSAE 213-390-015

180-206-100 21/2(64)

1(25)

2 .4(61) 3/8”NPT 3/8”FNPT 214-490-015

180-206-200 13/4(44)

1(25)

2 .4(61) #6MSAE #6FSAE 214-490-015

180-208-100 31/2(89)

11/8(29)

11/2(64) 1/2”NPT 1/2”FNPT 215-390-015

180-208-200 21/2(64)

11/8(29)

11/2(64) #8MSAE #8FSAE 215-390-015

180-212-100 33/4(95)

11/2(38)

2 .9(74) 3/4”NPT 3/4”FNPT 216-490-015

180-212-200 27/8(73)

11/2(38)

2 .9(74) #12MSAE #12FSAE 216-490-015

*Matingelectricalconnector,P/N1-180-18900,canbepurchasedasapartofaninterconnectingcableorasaseparateitem(notincludedinRTDKit) .


RTD Kits

3 wire.100 ohmClass A, 303 SS

INSTRUCTION MANUAL MODEL 213, 214, 215 and … piston.pdffluid ports on the cylinder wall, a port at...

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Transcript of INSTRUCTION MANUAL MODEL 213, 214, 215 and … piston.pdffluid ports on the cylinder wall, a port at...