Instruction Manual - FAST CORP · 2019. 4. 19. · This manual has been produced based on the...

General-purpose Image Processing System

FV1x00 Series

FV1200 Instruction Manual

First Edition

FAST CORPORATION

This manual has been produced based on the Japanese version of the 2nd edition

of the FV1200 Instruction Manual.

Note

(1) No part of this manual may be copied or reproduced.

(2) The contents of this manual are subject to change without notice.

(3) Although the utmost care has been taken in the preparation of this manual, unclear points, errors,

or omissions may nevertheless remain. Please contact us if you would like to make any comments.

(4) Notwithstanding the statements in Items (2) and (3) above, FAST CORPORATION will not be held liable

under any circumstances for any consequences arising from use of this product.

(5) FAST CORPORATION assumes no liability for any damage(s) arising from the improper use or the improper

handling of this product arising from failure to observe the instructions contained herein.

Before using the FV1200, please read this page carefully.

Power Source

Make sure that the source voltage matches the power supply voltage of the system before turning on power.

Power Cable and Plug Use the power cable (when use in Japan) supplied by FAST, to prevent electrical shock and fire. Connect the main plug to the AC outlet with a protective earth terminal. Do not use a cable extension without the protective earth cables. If such a cable extension is used, the protective operation will be disabled.

Protective Earth Be sure to ground the protective earth terminal before turning on power to the system to prevent electrical shock. The power cable for the system is a 3P power cable with a grounding conductor. Connect it to a 3P outlet with a protective earth terminal.

Necessity of Protective Earth Do not cut-off the protective earth conductor inside or outside the system or disconnect the protective earth wiring, to avoid hazards.

Be sure to observe the following to prevent damage to the machine, electrical shock or fire.

Be sure to disconnect the power cable and connection cables before connecting or disconnecting the earth conductor.

Observe the following when handling the power cable. (1) Do not use a damaged power cable. (2) Do not modify the power cable or the plug. (3) Do not place a heavy object on the power cable. (4) Do not bend, twist or pull the cable by force. (5) Do not place the cable near a heating apparatus. (6) Do not connect the cable to an outlet extension to which other heat producing devices are connected.

When the TV camera connected to the system is to be mounted on a robot arm, be careful with the earth connection so that there is no potential difference of the GND level.

When the coaxial cable used for video transmission is to be relayed using a relay connector, the GND side will be exposed at the relay. This GND side has the same potential as that of the SG of the machine. Be careful not to let it touch a high voltage source.

Do not use the system when the filter is clogged. Doing so will cause heat to build up inside the machine,

resulting in damage to the machine or fire. If there is an abnormal sound, smell, heat or any other sign of danger, turn off the power immediately

and disconnect the power plug from the outlet. Otherwise, electrical shock or fire may result. If a problem is determined, please contact our sales office or agent.

There must be a space of at least 50mm for front panel and top of the FV1200. There must be a space of at least 8mm for back of the FV1200. Do not block the inlet. If the air inlet is blocked, the internal temperature will rise excessively, resulting in thermal runaway damage, or fire. Also, do not put metallic, flammable or any other foreign material through the inlet.

Warning

Caution

English manuals are available for download from this page. http://www.fast-corp.co.jp/eng/

http://www.fast-corp.co.jp/eng/

Safety Information

When using this product, observe the safety instructions below to ensure its proper and safe use.

If the product is used in any way not described in this manual, its protective functions may be

deteriorated. FAST CORPORATION shall not be liable for any loss or damage resulting from the neglect

to follow these instructions.

The symbols below are used on the product.

Regulations on Export To export this product, refer to the regulations in the Foreign Exchange and Foreign Trade Control

Law and follow the necessary legal procedures. If you have any questions, please contact our sales

office or agent.

Power ON

Power OFF

Handle with Care

The Symbol Marks in This Manual

Improper handling of the product may result in minor injury or property damage.

Improper handling of the product may result in minor injury or property damage.

Provides information for avoiding trouble of the product or ensuring the product to work properly.

Note provides important information in handling this product.

Warning

Caution

Ｎｏｔｅ

Introduction

Thank you for purchasing our general-purpose image processing system, "FV1200".

The FV1200 is a compact hardware platform with optimized PC technologies that serves as an industrial image processing

system. The following system is provided:

FV1200-XPe：Windows XP Embedded system

The product name and code are expressed in the following format and a name tag label is on the front of the system

FV1200-Env

Env(ironment): Software Operation Environment

“XPe” ： WindowsXP Embedded ＋ FVX Basic Pack RTL

――Trademarks―― Microsoft, Windows, WindowsXP Embedded, is a registered trademark of Microsoft Corporation. DOS/4G is a trademark

of Tenberry Software, Inc. Pentium is a registered trademark of Intel Corporation. IBM and PS/2 are registered

trademarks of International Business Machines. CompactFlash is a registered trademark of SanDisk Corporation

in the U.S.A., and CompactFlash Card TM Association is a licensee. Linux is a registered trademark of Linus Torvalds

in the U.S.A and other countries. All other company names and product names mentioned herein are trademarks or

registered trademarks of their respective owners.

Before Use

1. Please carefully read the “End User License Agreement”（EULA）.

-IMPORTANT- WindowsXP Embedded (Microsoft Corporation) is installed on the FV1200. "Microsoft Software License Agreement" is supplied

with the manual. Read the agreement before use. IF YOU DO NOT AGREE TO THIS MICROSOFT SOFTWARE LICENSE TERMS, DO NOT

USE THE DEVICE OR COPY THE SOFTWARE. If you use the system, you are considered to have agreed to this agreement. When

the ownership is transferred, for instance, by reselling or incorporating the product into another product, be sure

to attach the "Microsoft Software License Terms" and clearly state that the product is available only when the user

agrees to the agreement.

2. About the licensing of attached software product: All “FAST Vision ActiveX Components（FVX）”modules have been installed in this system. Note that the licensed software product is only the “FVX Basic Pack RTL”. If you would like to use other execution modules, the purchase of the software license (RTL) is necessary. Use of the product without license is considered a breach of FAST's

registered copyright.

Software License (RTL)

FVX Standard Pack RTL Licenses of attached software products of the FV1200-XPe

Execution modules related to FVX Licenses which require purchase separately

-IMPORTANT- "Software License Agreement (B-001579)" is supplied with this manual. Read the agreement before use. IF YOU DO NOTAGREE

TO THIS END USER LICENSE AGREEMENT ("EULA"), DO NOT USE THE DEVICE OR COPY THE SOFTWARE. If you use the system, you

are considered to have agreed to this agreement.

3. Please register to become a user.

Please fill in the user registration form attached to this product and return it to FAST Corporation. We provide

user support services and upgrade information.

*There is no need to reregister if you are already a registered member.

Contents

[1]

1 . Package Contents ······································ 1 1.1 Additional Component Guide ···································· 3

2 . Specifications ········································ 7 2.1 General Specifications ········································ 7 2.2 Function Specifications ······································· 8 2.3 How to Turn OFF the System ···································· 9 2.4 Block Diagram ················································ 10

3 . Installation and Inspection ·························· 13 3.1 Safety Information ··········································· 13 3.2 Fastening Mounting Plates ···································· 14

3.2.1 Mounting Fittings ------------------------------------------------------------ 14 3.3 Installation ················································· 15 3.4 Power Supply Wiring ·········································· 17 3.5 Daily Inspection ············································· 18 3.6 Saving Data ·················································· 19

4 . Names of Parts ······································· 21 4.1 Front Panel ·················································· 21

4.1.1 PWR／HDD Display ------------------------------------------------------------- 21 4.1.2 Insertion Slots for the File System（CF CARD） -------------------------------- 22 4.1.3 Power Switch（｜／） ------------------------------------------------------- 23 4.1.4 RESET Switch ----------------------------------------------------------------- 23 4.1.5 Power Connector and Functional Ground Terminal -------------------------------- 24 4.1.6 Exhaust Fan ------------------------------------------------------------------ 24 4.1.7 Camera Connector（CH0/CH1/CH2/CH3） ------------------------------------------ 25 4.1.8 Control Connector（EXT.Ctrl） ------------------------------------------------ 27 4.1.9 Display Monitor Connector（VGA） --------------------------------------------- 28 4.1.10 PS/2 Keyboard/Mouse Connector（KB/MOUSE） ----------------------------------- 29 4.1.11 EIA232 Connector（COM1/COM2） ----------------------------------------------- 31 4.1.12 Parallel Port Connector（LPT1） --------------------------------------------- 32 4.1.13 Ethernet Connector（LAN） --------------------------------------------------- 33 4.1.14 Universal Serial Bus Connector（USB） --------------------------------------- 34 4.1.15 Insulated DIDO Unit Connector（MPC-7664F）----------------------------------- 35 4.1.16 4-Axis Motion Control Unit Connector（Option MPC-81640） --------------------- 40

Contents

[2]

5 . Supplemental Remarks ································· 45 5.1 Image Grabbing ·············································· 45

5.1.1 Connectable Cameras ---------------------------------------------------------- 45 5.1.2 Synchronization -------------------------------------------------------------- 45 5.1.3 Channel Switching of Image Input ---------------------------------------------- 45 5.1.4 Offset Adjustment ------------------------------------------------------------ 45

5.2 Optical Isolated Input/Output (Connection Reference Example) 46 5.2.1 Connection Examples of Input Signals ------------------------------------------ 46 5.2.2 Connection Examples of Output Signals ----------------------------------------- 47

5.3 Output of Optical Isolated I/O Signal when Powering ON ······ 49 5.4 Cable Wiring Diagram ········································ 50

5.4.1 RS232C Cable (Option) -------------------------------------------------------- 50

6 . Appendix ············································· 51 6.1 Restoration of the BIOS (CMOS) Setting ······················ 51

7 . Parts Life-spans ····································· 53

8 . Warranty ············································· 55

FV1200

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1. Package Contents

Your package of the FV2300 shall contain the following.

If any of them is missing or damaged, please contact our sales office or agent.

FV1200 Main Unit (1 unit)

The above image illustrates a system with the MPC-81640 motion unit.

FV1200 Handling Manual (Included in this manual - 1 copy)

FV1x00-XPe User Guide（1 copy）

These provide important information necessary for ensuring the safe and proper use of the product.

（Please read this manual before use）

* This manual may not contain the latest information due to the change of product's specifications. You can download

the latest manual from our website. (http://www.fast-corp.co.jp/eng/)

FV1200

Handling

Manual

FV1x00-XPe

User Guide


FV1200

- 2 -

Mounting Fittings

PS/2 Y Cable

3P Power Cable (1 cable, approx. 3m ・125V・10A)

・4 Mounting fittings

・8 M4 screws

FV1200

- 3 -

1.1 Additional Component Guide

Standard Optional Components

CF Card for the System

”WindowsXP Embedded”and “FAST Vision ActiveX Components”have been installed as a “C:Drive” in the

CF card of the system.

The capacity of the CF card may be changed to larger value depending on the market demand.

Please ask your agent for more information.

If the case that this CF card is damaged due to unforeseen circumstances, the data can be restored quickly

with a backup CF card. We provide backup CF cards, so please ask your sales agent.

Data CF Card

Use applications and data can be stored in this CF card performed with the “D:Drive”. We provide CF cards with various capacities to meet our user’s requirements.

I the case that this CF card is damaged due to unforeseen circumstances, the data can be restored quickly

with a backup CF card. We provide backup CF cards, so please ask your sales agent.

MPC-81640 Motion Unit Factory Installed

The MPC-81640 motion unit is a dedicated unit for the FV1200, for controlling the servo driver and pulse

motor for use with a pulse train method. This unit will be installed in our factory, so please ask your agent

for more information when purchasing the FV1200.

Note that only one motion unit can be installed in the FV1200-XPe.

「RTL (Runtime License)」

All “FAST Vision ActiveX Components (FVX)” modules have been installed in this system. Note that the licensed

product is only the “FVX Basic Back RTL”.

If you would like to use other execution modules, the purchase of the software license (RTL) is necessary.

Use of the product without license is considered a breach of FAST's registered copyright.

Software License (RTL)

FVX Standard Pack RTL Licenses of attached software products of the

FV1200-XPe

Execution modules related to FVX Licenses which require purchase separately

FV1200

- 4 -

Semi Standard Optional Components

These components are available on the market as well as from us, for your convenience.

Pointing Device

PS/2 Track Ball

Cable length: Approx. 1,500mm

（Subject to change without notice）

PS/2 Keyboard

Compact Japanese 89Key Keyboard (Possible to fit into a small space)

Product Code：PCP-ACK-595JP-PS2 (Subject to change without notice)

Cable Length ：Approx. 1,350mm

RS232C Cable

As computer peripherals undergo constant changes, the currently available devices may differ from the one above.

(Refer to"5.4. Cable Wiring Diagram" about the RS232C cable.)

FV1200

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Components to be Purchased by the User

LCD/CRT Monitor

Choose (purchase) the monitor which can connect directly with the VGA port

(PC/AT Compatible Machine).

LAN Cable (RJ 45・Category 5)

Under the circumstances of 100BASE-TX of 10BASE-T network, a cable in category 5 or enhanced category 5 is

recommended to ensure the reliability for factory automation.

FV1200

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FV1200

- 7 -

2. Specifications

2.1 General Specifications

Specifications

External Dimensions (*)

138mm(W)×140mm(D)×140.50mm(H) 138mm(W)×140mm(D)×157.38mm(H) (When installing the MPC-81640 motion unit)

Weight Approx. 3.2kgs (When installing the MPC-81640 motion unit)

Power Supply AC100～240V 50/60Hz

Power Consumption 200VA or less

Operating Ambient Temperature 0～40

Operating Ambient Humidity 30～85%RH (No condensation)

Storage Ambient Temperature -20～60

Storage Ambient Humidity 95%RH or less

* Note that connection parts and connectors are not described in this manual.

• Coin type lithium batteries are pre-installed in the system, so that when not in use the internal time clock

and calendar continue to run. The life-span of the battery is approximately 5 years. Do not attempt to replace

the battery yourself. For replacement, please contact our sales office or agent. There will be a charge for

the service.

FV1200

- 8 -

2.2 Function Specifications

Standard

Interface

Keyboard & Mouse Interface Keyboard & Mouse

(PS/2 Specs mini-DIN, branching with a provided Y cable)

Display Interface

( VGA CRT )

1 port (VGA)

Maximum 1600x1200 32 bits 60Hz

Factory setting 1024x768 32 bits 60Hz

Network Interface

(ETHERNET)

1 port RJ45

100Base-TX(IEEE802.3u)/10Base-T(IEEE802.3)

RS232C 2 ports COM1, COM2

Parallel Interface 1 LPT1 port

USB I/F 2 ports (USB2.0) ※Not USB port compatible

Insulated DIDO Unit

MPC-7664F

Input 32 points, Output 32 points, Interrupt Input 1 point

Amphenol 50-pin connector ×2 CP1, CP2

Video

Input

Number of image

input channels

4 channels

（New EIAJ arrangement 12-pin connector）

Input signal 1.0Vp-p/75Ω composite video（Progressive Scan, EIA-170）

Horizontal/

vertical scan rate, etc.

Horizontal : Programmable （EIA-170: Approx.15.734KHz）

Vertical : Programmable（EIA-170: Approx. 59.94Hz）

External sync signal

(Output)

4 channels (HD/VD) Provides identical synchronized signals to

every channel（Negative : 4Vpp, 75Ω terminal）

EXT.Ctrl Connector For input/output random trigger demand signals and

exposure display signals

General

Information

Processor Intel Pentium M 1.4GHz

Main Memory 1GB

File Unit

（CF Card）

System CF Card ：WindowsXP Embedded and

FAST Vision ActiveX Components

Data CF Card ：For storing applications and data

Factory

Setting

Option

Interface

4-axis motion control unit

MPC-81640

Maximum pulse rate: 6.55MHz

Amphenol 100-pin connector ×1 (CN2)

Amphenol 14-pin connector ×1 (CN3)

FV1200

- 9 -

2.3 How to Turn OFF the System

Do not turn OFF the FV1200 while connecting to the file system (when the HDD lamp is ON, on the front

of the system), otherwise, it may damage the file system data (CF card).

Do not turn OFF the FV1200 before WindowsXP Embedded starts and applications can be executed, otherwise,

it may damage the file system data (CF card).

・How to turn off the system properly

Select “Shutdown” with the mouse or the keyboard. Turn OFF the power after the message “It is now safe to turn off your computer” is displayed.

・Restoring Power to the System Please wait for more than 5 seconds to restore power to the system after turning OFF the system.

Backup Copy of Files

In the case that this CF card is damaged due to unforeseen circumstances, the system can be restored

quickly with a backup CF card. Note that backup service is required in our factory if the CF card is

damaged, so it is recommended you purchase a backup CF card.

Ｎｏｔｅ

FV1200

- 10 -

CF Card

CF Card

2.4 Block Diagram

・Main Unit Block Diagram

ETHERNET

Image Input

Camera Input

MPC-81640

Motion Unit

VGA Monitor Output

IDE I/F

Motherboard

Main Memory

CPU

Serial

PS/2 Trackball

PCI Bus, PC/104 Bus

is an available option.

IDE I/F

PS/2 Keyboard

Parallel

MPC-7664F

Insulated DIDO Unit

FV1200

- 11 -

・（Standard Equipped Insulated DIDO）MPC-7664F Block Diagram

・（Optional Equipped Motion Unit）MPC-81640 Block Diagram

PC/104 Bus

CPLD

FPGA FIFO

PCL6045

Pulse I/

Mechanical Interfac

Servo Drive

Interfac

Latch Input

Compare Output

Isolate

OUT DIR

EA,EB,EZ

+EL,-EL SD ORG

INP, ALM ERC SVON RDY

CMP1 CMP2

LTC3 LTC4

DC/DC

Ext +24V

+5V Ext +5V

D-latch Opto

couplerDigitaloutput

CPLDOpto

coupler

Externalinterrupt

input

Digitalinput

Buffer

Addressdecoder

External interruptflag and control

COS monitorand control

Optocoupler

PC/1

04

Bus

FV1200

- 12 -

FV1200

- 13 -

3. Installation and Inspection

This chapter provides very important information on installation for ensuring the safe operation of the FV1200.

Consider the following conditions when setting-up the FV1200 on-site to increase the reliability of the system,

and to make the most use of the functions.

3.1 Safety Information

Do not install the FV1200 system on an unstable surface (e.g., rickety table or a slope). This will prevent

the FV1200 from falling off or toppling, and thereby avoiding damage to the machine or injury to a person.

Install the system horizontally. Floor and wall settings are available with attached mounting fittings.

(Please refer to “3.2 Fastening Mounting Plates” and “3.3 Installation”)

Avoid installing the FV1200 in the following places.

The ambient temperature falls below 0°C or exceeds 40°C The temperature fluctuates drastically and condensation may occur.

(If condensation occurs, be sure to dry the machine before turning on power)

The relative humidity falls below 30% or exceeds 85%. There is a strong electric field or magnetic field. There is a heat source nearby. The machine will be subject to direct vibration or shock. The machine will be exposed to direct sunlight. A dusty place Water, oil or other chemicals are present in the vicinity.

Caution

Caution

FV1200

- 14 -

3.2 Fastening Mounting Plates

3.2.1 Mounting Fittings

(1) Shut down the OS and turn off the main unit switch.

(2) Unplug all the cables from the main unit.

(3) Place the rear or bottom panel surface to the front side.

(4) Fasten the mounting fittings in the threaded holes (indicated by the arrows below) tightly using

the provided screws.

（Rear Panel）

（Bottom Panel）

※The above image illustrates the system with the optional unit

Fasten the system tightly with attached mounting fittings, otherwise, it may topple and be damaged. In the

Case that attached screws are not be used, choose the screws of M4×5mm. Longer screws may damage the unit

internally.

Caution

FV1200

- 15 -

3.3 Installation

Fasten the system tightly with attached mounting fittings, otherwise, it may topple and be damaged,

or injure to a person people from the system falling.

Leave a space of at least 50mm between the front/rear/top panels and other objects. Do not cover

a heat sink on the top panel, an exhaust fan on the front panel and ventilation holes on the rear

panel.

Note that the system in the following positions cannot be installed.

Do not place the front panel with the bottom side up.

Do not place the front panel on an upswing.

Do not place the heat sink on the top panel with the bottom side up.

FV1200

- 16 -

Leave a space of at least 50mm

Do not cover the air intake holes.

Leave a space of at least 50mm Leave a space of at least 8mm

FV1200

- 17 -

3.4 Power Supply Wiring

Power Source

Make sure that the source voltage matches the power supply voltage of the FV1200 before turning on power.

Power Cable and Plug

Use the power cable (when use in Japan) supplied by FAST, to prevent electrical shock and fire. Connect

the main plug to the AC outlet with a protective earth terminal. Do not use a cable extension without

the protective earth cables. If such a cable extension is used, the protective operation will be disabled.

Protective Earth

Be sure to ground the protective earth terminal before turning on power to the FV1200 to prevent electrical

shock. The power cable for the FV1200 is a 3P power cable with a grounding conductor. Connect it to a

3P outlet with a protective earth terminal.

Necessity of Protective Earth

Do not cut-off the protective earth conductor inside or outside the FV1200 or disconnect the protective

earth wiring, to avoid hazards.

Be sure to observe the following to prevent damage to the machine, electrical shock or fire.

Be sure to disconnect the power cable and connection cables before connecting or disconnecting the earth conductor.

Observe the following when handling the power cable. (1) Do not use a damaged power cable. (2) Do not modify the power cable or the plug. (3) Do not place a heavy object on the power cable. (4) Do not bend, twist or pull the cable by force. (5) Do not place the cable near a heating apparatus. (6) Do not connect the cable to an outlet extension to which other heat producing devices are connected.

When the TV camera connected to the FV1200 is to be mounted on a robot arm, be careful with the earth connection so that there is no potential difference of the GND level.

When the coaxial cable used for video transmission is to be relayed using a relay connector, the GND side will be exposed at the relay. This GND side has the same potential as that of the SG of the machine. Be

careful not to let it touch a high voltage source.

Warning

Warning

FV1200

- 18 -

3.5 Daily Inspection

The components may deteriorate due to heat, humidity, dust, frequent operation or other factors, and that can

result in an accident. Check the following during daily inspection.

If there is an abnormal sound, smell, heat or any other sign of danger, turn off the power immediately and disconnect the power plug from the outlet. Otherwise, electrical shock or fire may result.

If a problem is determined, please contact our sales office or agent.

Caution

FV1200

- 19 -

3.6 Saving Data

Unlike a hard disk (HDD), a flash file unit (CompactFlash Card) has no mechanical part and therefore is

highly reliable. However, the programs and data files may be lost if power is turned off or the device

malfunctions while data is accessed. The Data CF Card can be accessed from the PC by using a CF card reader

(USB) or LAN network file-sharing capabilities.

Be sure to back-up data on the card onto a PC or other medium.

CF Card Maintenance

WindowsXP Embedded has been installed in the CF Card of the system. In cases that several cards were purchased

for backup, these are licensed as ‘backup copies’, therefore, using cards for purposes other than backup are prohibited. Refer to the attached “End User License Agreement” for more information.

Use of CompactFlash Card for Maintenance is Recommended.

In cases that CF Card data is damaged, the CF Card for the System may need to be exchanged if there are some

problems with the WindowsXP Embedded functions, even though the application programs can be recovered. We

recommend purchasing backup CF Cards for the System for prompt recovery.

Do not format the CF Card for the System and do not delete or change files and folders; otherwise, the system may not start/operate properly.

Do not format the CF Card for the Data and do not delete or change files and folders; otherwise, the system may not start/operate properly.

Caution

Ｎｏｔｅ:

Ｎｏｔｅ:

FV1200

- 20 -

FV1200

- 21 -

4. Names of Parts

4.1 Front Panel

※The above image illustrates the system with the optional unit.

4.1.1 PWR／HDD Display

PWR Display（Green）

Lights up when the power switch is turned ON(｜), indicating that power is supplied to the machine.

Note that the PWR display lights off when resetting or the program is not functioning properly

HDD Display（Yellow）

Lights up when accessing the flash file (disk) system.

Never press the Reset or POWER switch while the system is running or the HDD indicator is ON.

This may cause files to be destroyed.

Motion Unit

MPC-81640

Power

Unit

Insulated DIDO

MPC-7664F

CF Card Unit

for the System

FV1200

Main Unit

FV1200

- 22 -

4.1.2 Insertion Slots for the File System（CF CARD）

Insertion Slot for CF Card Data Storage Insert the Data CF Card storage. Insert and remove the CF Card after turning off the system.

Insertion Slot for the System CF Card The System CF Card has already been inserted. This is covered to prevent operational errors.

Observe the following when inserting and removing the CF Card.

Place the CF card face up and insert it horizontally by putting the card on the insertion bottom,

otherwise, the CF Card may get stuck in the system and cannot be ejected.

Do not insert or remove the CF Card while the system is running, otherwise, it may damage

the CF Card and the system.

Make sure that the CF Card is inserted properly before turning ON the system, otherwise, it may

damage the CF Card and the system.

Insertion Slot for CF Card Data Storage

Insertion Slot for the System CF Card

FV1200

- 23 -

4.1.3 Power Switch（｜／）

Press the "－" power switch to turn ON. Press the "" button to turn OFF the machine.

After connecting all the cables, turn this switch to the ON position.

By turning the switch ON, the OS starts to load from the CF Card in the file system, and programs which are selected in the startup applications begin running.

Refer to the “FV1x00-XPe User Guide” for more information.

Refer to the “2.3 How to Turn OFF the System” for turning OFF the POWER switch.


This may cause files to be destroyed. In cases that the system is restarted after turning off

the power, wait more than 5 seconds to press the power switch.

4.1.4 RESET Switch

RESET Switch This switch is for reset of the main unit. Press the switch by using a narrow object like a pencil

head.


This may cause files to be destroyed. Be sure to press the Reset switch only after shutting down

the OS or when the system gets hosed.

FV1200

- 24 -

4.1.5 Power Connector and Functional Ground Terminal

Power Connector Input voltage, frequency, maximum electric power consumption ,100-240V～, 50-60Hz, 200VA respectively.

Connect the supplied 3P power cable to this connector to supply power up to 125V. Please provide another

cable when connecting to power over 125V.

Functional Ground Terminal This terminal is used to keep the same ground level of the system and the floor or a rack.

The signal ground (SG) and the frame ground (FG) of the casing are connected to the ground terminal.

Generally, the SG of the video equipment (e.g., camera) is connected to the frame.

4.1.6 Exhaust Fan

Exhaust Fan This Fan is for venting internal heat. Keep the space of 50mm between the front panel and other objects.

FV1200

- 25 -

4.1.7 Camera Connector（CH0/CH1/CH2/CH3）

It is possible to connect up to 4 cameras with the NEW EIAJ compliant 12-pin camera cable, to grab

images from one or two cameras of those which are connected.

A desired channel（CH0/CH1/CH2/CH3） can be selected when grabbing images from one camera, however,

there is a limit to select a combination of channels (CH1/CH0 or CH2/CH3) when grabbing images from

2 cameras. Refer to “The FV1x00-XPe User Guide”, “Product Manual” and “Camera Manual” for more information.

There is no need to supply electricity or signals to the cameras since synchronized signals (HD/VD) are supplied

to the cameras through this connector, therefore, cameras which output synchronized signals (HD/VD) cannot

be used with this system, as this system does not use synchronized signals from cameras. When connecting

multiple cameras, select the identical type cameras. If connecting different type cameras to connectors,

cameras disconnected with channels may not be supplied the appropriate synchronized signals and furthermore,

although appropriate signals are supplied to the cameras by switching the channel, some cameras may not return

to their normal performance or may require some time to recover.

Image Signal Specifications Image Signals ····························· 1.0 Vp-p / 75Ω terminal

Horizontal/Vertical Scan Rate ············· Horizontal: Programmable（EIA-170: Approx.15.734 KHz）

Vertical： Programmable（EIA-170: Approx. 59.94 Hz）

Scan Method ······························· Non-interlace（Progressive Scan）

Interlace （EIA-170 specs）

Do not remove the CH0/CH1/CH2/CH3 connectors while the power is ON, otherwise, it may damage

the cameras and the system. Be sure to turn OFF the device before inserting and removing the connectors.

Connectable cameras may change depending on the software version. Visit our website

http://www.fast-corp.co.jp/eng/ to check the latest software information. Note that some cameras

may not be connected due to the updated software version.


FV1200

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Camera Connector

Pin NO. Signal Name Direction Signal Description

1 GND N/A Ground（GND）

2 +12V O Camera Power Source（+12V， Max. 600mA/CH）


4 VIDEO I Camera Image Signal Input（1Vpp-75Ω Termination）


6 HD O HD （ Horizontal Synchronized Drive Signal Output,

Negative, 4Vpp-75Ω Termination）

7 VD O VD（Vertical Synchronized Drive Signal Output, Negative,

4Vpp-75Ω Termination）


9 --- N/C

10 INDEX I Index Input

11 TRIG O Random Trigger Signal Output


※ HD/VD signals require 75Ω termination on the camera side. In cases the 75Ω termination are

not supplied, grabbed images may be distorted due to cable length, routing or small

disturbances of electricity.

Note 1: "I" indicates Input, "O" indicates Output, "N/A" indicates Power or Reserved and

“N/C” indicates No Connection. Note 2: The used connectors are（HR10A-10R-12SB Hirose or equivalent）12-pin Female Connector

Note 3: The authorized connector is（HR10A-10R-12P Hirose or equivalent）12-pin Male Connector

The length of the cable connected to the system with camera(s) cannot be over 5m.

In the case of a 5m or longer cable is used, grabbed images may be split into 2 up and down parts.

Please ask our user support if you wish to use a longer cable than 5m.

Note that the horizontal position of target images varies depending on the length of the cable.

FV1200

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4.1.8 Control Connector（EXT.Ctrl）

EXT.Ctrl

The control connector is for inputting random trigger demand signals from external devices, and outputting

exposure display signals (synchronized with trigger pulses).

Control Connector（EXT.Ctrl）

Pin No. Signal Name Direction Signal Description

1 EXTTRIG0 I Random Trigger Demand Input（TTL Level, Negative）




5 EXPOSE0 O Exposure Display Output（Open-collector, Negative）




9 GND N/A

10 GND N/A

11 GND N/A

12 +5V O Test Signal MAX.300mA

13 GND N/A

14 GND N/A

15 GND N/A

※ The input part of the EXTTRIG0/1/2/3 is pulled up to DC +5V power by the 1KΩ resistor.

※ The output sink current should be lower than 50mA as the output part of the EXPOSE0/1/2/3 uses

the open-collector method.

Note 1:“I”describes Input, “O”describes Output,“I/O”describes Input and Output and “N/A”describes

a Power or Reserved.

Note 2: The used connector is a 15-pin DSUB Female Connector（RDAD-15SE Hirose or equivalent）

Note 3: The authorized connector is a 15-pin DSUB Male Connector（HDAB-15P Hirose or equivalent）

Note 4: The authorized screws are inch screws.

FV1200

- 28 -

4.1.9 Display Monitor Connector（VGA）

A standard VGA CT monitor or LCD monitor will be connected to this “VGA”.

While authorized screws are installed using authorized studs when fastening a VGA connector from

a monitor, a space may be left between them depending on connectors. Be sure to choose an appropriate

connector with no space.

VGA Connector

Pin No. Direction Signal Description

1 O Red Data

2 O Green Data

3 O Blue Data

4 N/A Reserved

5 N/A GND

6 N/A GND

7 N/A GND

8 N/A GND

9 N/A +5V

10 N/A GND

11 N/A Reserved

12 I/O DDC DAT

13 O HSYNC

14 O VSYNC

15 O DDC CLK

Note 1:“I”describes Input, “O”describes Output, “I/O”describes Input/Output, and “N/A”describes

Power or Reserved

Note 2: The used connector is a high density 15-pin DSUB Female Connector.


FV1200

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4.1.10 PS/2 Keyboard/Mouse Connector（KB/MOUSE）

PS/2 specs. Pointing device (MOUSE) can be connected to the system.

When using PS/2 specs, Keyboard or both pointing devices and a keyboard, connect them with a Y cable.

Turn the power ON after connecting a pointing device or a keyboard. They will not be activated if they

are connected after the power is turned ON.

KB/MOUSE Connector

Pin No. Direction Signal Name

1 I/O Mouse Data

2 I/O Keyboard Data

3 N/A Ground

4 N/A +5V

5 I/O Mouse Clock

6 I/O Keyboard Clock


Power or Reserved

Note 2: The used connector is a 6-pin Mini DIN connector

FV1200

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Y Cable（MOUSE）Connector（Green）


1 I/O Mouse Data

2 N/A Reserved

3 N/A Ground

4 N/A +5V

5 I/O Mouse Clock

6 N/A Reserved


Power or Reserved

Note 2: The used connector is a 6-pin Mini DIN connector

Y Cable（KB）Connector（Purple）


1 I/O Keyboard Data

2 N/A Reserved

3 N/A Ground

4 N/A +5V

5 I/O Keyboard Clock

6 N/A Reserved


Power or Reserved.

Note 2: The used connector is a 6-pin Mini DIN connector.

FV1200

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4.1.11 EIA232 Connector（COM1/COM2）

“COM1/COM2” supplies serial communication with the EIA232 standard using an asynchronous method.

EIA232（COM1/COM2） Connector


1 I DCD (Data Carrier Detect)

2 I RxD (Receive Data)

3 O TxD (Transmit Data)

4 O DTR (Data Terminal Ready)

5 N/A GND (Signal Ground)

6 I DSR (Data Set Ready)

7 O RTS (Request To Send)

8 I CTS (Clear To Send)

9 I RI (Ring Indicator)


Power or Reserved.

Note 2: The used connector is a 9-pin DSUB Male connector（RDED-9PE Hirose or equivalent）

Note 3: The authorized connector is a 9-pin DSUB Female connector（HDEB-9S Hirose or equivalent）


FV1200

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4.1.12 Parallel Port Connector（LPT1）

“LPT1” provides parallel port output for a printer.

Parallel Port（LPT1） Connector

Pin No. Direction Signal Name Signal Description

1 O STROBE Data Loading Synchronized Signal

2 O Data Bit 0 Transmit Data / Bit 0








10 I ACK Data Loading Completed

11 I BUSY Printer is Busy

12 I PE Paper Empty (No paper)

13 I SLCT Selected Printer

14 O AUTO FEED Auto Linefeed after printing

15 I ERROR Printer Error

16 O INIT Initialize the Printer

17 O SLCT IN Select Printer

18 N/A GND

19 N/A GND

20 N/A GND

21 N/A GND

22 N/A GND

23 N/A GND

24 N/A GND

25 N/A GND


Power or Reserved.

Note 2: The used connector is a 25-pin DSUB Female Connector（RDAD-25SE Hirose or equivalent）.

Note 3: The authorized connector is a 25-pin DSUB Male Connector（HDBB-25P Hirose or equivalent）.


FV1200

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4.1.13 Ethernet Connector（LAN）

The “LAN” is connected with a LAN cable. This connector is for connecting a UTP cable - 10BASE-T/100BASE-TX. This port automatically detects

the communication speed (100Mbps/10Mbps) and communication mode（Full Duplex / HalfDuplex） with

the auto negotiation function, in order to create the best connection.

Use the cable of category 5 or higher to connect the network with 100Mbps. In the case of using a cable

of category 3 or 4, it may suffer a data loss even though it seems to be properly operated from

initialization. It is possible to use a cable of category 3 or 4 when connecting with 10Mbps.

However, we recommend using a category 5 cable with due to reliability in a factory automation environment.

The distance between this unit and a concentrator (hub) cannot be more than 100m.

The LAN connector has 2 LEDs to express the current situation.

LINK & ACT LED（Green）：It is connected to the data link (connecting with the HUB directly),

while the indicator is ON. Data is sending or receiving while the

indicator light is blinking

10/100M LED（Orange）：It is connected with 100Mbps while the indicator is ON.

It is connected with 10Mbps while the indicator is OFF.

(The Previous scan is saved when removing the cable)

LAN Connector


1 O TD+ （Transmit Data＋）

2 O TD- （Transmit Data－）

3 I RD+ （Received Data＋）

4 N/A Reserved

5 N/A Reserved

6 I RD- （Received Data－）

7 N/A Reserved

8 N/A Reserved


Power or Reserved.

Note 2: The used Connector is a RJ45 connector.

LINK & ACT LED 10/100M LED

FV1200

- 34 -

4.1.14 Universal Serial Bus Connector（USB）

The “USB” is connected with standard USB equipment.

USB Connector


1 N/A +5V

2 I/O D-

3 I/O D+

4 N/A GND


Power or Reserved.

Support service is not provided for USB equipment other than those provided by FAST.

Note

FV1200

- 35 -

4.1.15 Insulated DIDO Unit Connector（MPC-7664F）

Specifications Parameter Value

Optical Isolated

Input Channels

Number of channels* 32

External interrupt channels 1

Input voltage DC12V～24V (±10%)

Input current 5～15mA/bit (Max)

Turn-on time (off on) 3.5μs (Typ)

Turn-off time (on off) 50 μs (Typ)

Optical Isolated

Output Channels

Number of channels 32

Voltage between terminals DC30V (Max)

Output current 80mA(Max)

Output voltage drop 1.0 V(Max)

Turn-on time (off on) 2.8μs (Typ)

Turn-off time (on off) 400μs (Typ)

General

Specifications Isolation voltage 2.5kVRMS (Min)

The input/output signals of an insulated DIDO（CP1, CP2）are composed of the optical isolator IC as

illustrated below.

The input part is the “PS2805 (NEC)”, and the output part is the “PS2802 (NEC)”. Refer to the “5.2 Optical Isolated Input/Output” for more information.

The reference values of the switching speed of an optical isolator IC listed in this manual are

representative values which were measured at our facility, therefore, the actual switching speed

may be greatly lower than the listed values depending on the switching speed variations of the

optical isolator IC production lot, the material and length of the connected cables, the wiring

method and external circuit conditions. Therefore, the switching speed cannot be guaranteed.

Do not wire several signal lines together. In such cases, the electric current is carried to the

common signal wiring, causing the electric potential to fluctuate since multiple input/output

signals turn ON or OFF at the same time, possibly damaging the system.

FV1200

- 36 -

The following description is based on the assumption that the status of carrying the drive current to

the light-emitting element is “ON”, and the status of not carrying the drive current is “OFF”.

(1) Input Interface Connecting Points······· 32 points

Connecting Point Signal Name Compliant Common Signal Name

DI0～DI7 (CP1) DICOM0 (CP1)




··················· 1 point（available for interruption demands）


INT (CP1) INTCOM (CP1)

Each common signal is isolated. ＋／－ polarities of the common signals are both available.

Input Voltage Range ····· DC 12V～24V（±10%）

Input Current Range ····· 5mA～15mA / bit

The reference values of the switching speed of an optical isolator IC

(Input voltage 24V, input current 12mA)

········· Emission OFF⇒ON（ton） Approx. 3.5μS (standard)

········· Emission ON⇒OFF（toff） Approx. 50μS (standard)

Interrupt

Interrupt values are set by software.

Common Signals

Connecting Point Signal

(Input)

FV1200

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(2)Output Interface Connecting Points ······· 32-Point Open Collector Output


DO0～DO7 (CP1) DOCOM0 (CP1)




Each common signal is isolated. The polarity of the common signals are “-“. Making connections with the incorrect polarity may damage the output circuit.

Each optical isolator may temporarily change to a conducive state when turning the switch ON to OFF

or OFF to ON.

Voltage between Common Connecting Points DC30V (max)

Output Terminal Sink Current ···· 80mA (max)

Voltage Drop ··················· Vsat＝ Approx. 1V

The reference values of the switching speed of an optical isolator IC

(Voltage between common connecting points 24V, output terminal sink current 12mA)

········· Emission OFF⇒ON（ton） Approx. 2.8μS (standard)

········· Emission ON⇒OFF（toff） Approx. 400μS (standard)

Connecting Point Signal

(Output)

Common Signals

FV1200

- 38 -

CP1 Connector Terminal

No.

Signal

Name Description

Terminal

No.

Signal

Name Description

1 INTCOM Common Signal for INT 26 INT Interrupt Input Signal

2 DI0 Input I/F Signal 0 27 DICOM0 Common Signal for DI0～DI7

3 DI1 Input I/F Signal 1 28 DI2 Input I/F Signal 2

4 DICOM0 Common Signal for DI0～DI7 29 DI3 Input I/F Signal 3










14 DO0 Output I/F Signal 0 39 DOCOM0 Common Signal for DO0～DO7

15 DO1 Output I/F Signal 1 40 DO2 Output I/F Signal 2

16 DOCOM0 Common Signal for DO0～DO7 41 DO3 Output I/F Signal 3










CP2 Connector Terminal

No.

Signal

Name Description

Terminal

No.

Signal

Name Description

1 NC No Connection 26 NC No Connection

2 DI16 Input I/F Signal16 27 DICOM2 Common Signal for DI16～DI23


4 DICOM2 Common Signal for DI16～D23 29 DI19 Input I/F Signal 19






















Note: Used connector：50-pin half pitch amphenol female connector (HIROSE DX10M-50SE or equivalent)

FV1200

- 39 -

Use a 50-pin half pitch amphenol male connector, since the connector and harness connected to the FV1200

are not provided from FAST Corporation. MISUMI Corporation provides a wide range of connectors, such

as the above mentioned connector and conversion adapter (for SCSI) from a 50-pin half pitch amphenol

female connector, to a full-pitch amphenol connector. We recommend the MISUMI male connector harness

“IEEE1284 half pitch connector” and its terminal block.

MISUMI Corporation Wiring Components Team

TEL ＋81 3-3647-7715

FAX ＋81 3-3647-7416

http://www.misumi.co.jp/english/

ASD Building 4th floor 2-4-46 Toyo Koto, Tokyo 135

The SCSI conversion adapter “AD-C50H“ made by Sanwa Supply is also recommended when converting to the full-pitch amphenol connector.

(Centronics half 50-pin male→Centronics 50-pin female)

Making an incorrect wire connection of the optical isolated I/O, used voltage and polarity connection may damage

not only the FV1200 system itself, but also the connected system with the FV1200. Be sure to make the correct

connections before use. Furthermore, avoid the use of energetic motors, electromagnetic solenoids or power

lines when installing the system, otherwise, it may produce improper operating signals due to the electromagnetic

field.

Caution

http://www.misumi.co.jp/english/

FV1200

- 40 -

4.1.16 4-Axis Motion Control Unit Connector（Option MPC-81640）

A servo and pulse motor (up to 4 axes) can be controlled through these connectors. All signals and power

input-output lines are isolated from the system’s internal circuit by optical isolators.

Specifications

Applicable Motor：・Stepping Motor

・Pulse Train Input Compliant AC/DC Servo Motor

Functions：・Available for controlling 4-axis motor

・Pulse Output Frequency：6.55M PPS (Linear, trapezoid and S curve)

・Internal Clock：19.66MHz

・28-bit Up/Down Counter：0～268,435,455 or -134,217,728 ～ +134,217,727

・28-bit Position Pulse Setting Range：-134,217,728 ～ +134,217,727

・Pulse Rate Setting Range (Pulse Ratio = 1:65535)

1 PPS ～ 6553.5 PPS (Multiplier = 0.1)

1 PPS ～ 65535 PPS (Multiplier = 1.0)

100 PPS ～ 6553500 PPS (Multiplier = 100)

Input/Output Signals：・Available for inputting/outputting each axis

・All input/output signals are isolated from the system.

（Withstand voltage: 2500Vrms）

・Pulse Output Pin： OUT, DIR

・Encoder Input Pin： EA, EB, EZ

・Limit Switch Input Pin： PEL, MEL, SD/PCS, ORG

・Servo Motor Input/Output Pin： INP, ALM, ERC

・Position Latch Input Pin： LTC

・Position Comparison Output Pin： CMP

・Multipurpose Output Pin： SVON

・Multipurpose Input Pin： RDY

General Specifications：・Connector： 100-pin Half Pitch Amphenol

Female Connector (3M 102A0-52A2PE or equivalent)

14-pin Half Pitch Amphenol

Female Connector (HIROSE DX10M-14SE(50) or equivalent)

BUSY CN2(MOTION) CN3(OPTION)

FV1200

- 41 -

CN2 Connector Terminal

No.

Signal

Name Description

Terminal

No.

Signal

Name Description

1 VPP External Power +5V Output 51 VPP External Power +5V Output

2 VPP External Power +5V Output 52 VPP External Power +5V Output

3 EXGND External Power Ground 53 EXGND External Power Ground


5 OUT1+

Axis

No.1

Drive Pulse Output (+) 55 OUT3+

Axis

No.3

Drive Pulse Output (+)

6 OUT1- Drive Pulse Output (-) 56 OUT3- Drive Pulse Output (-)

7 DIR1+ Direction Indicator Output(+) 57 DIR3+ Direction Indicator Output(+)

8 DIR1- Direction Indicator Output(-) 58 DIR3- Direction Indicator Output(-)

9 OUT2+

Axis

No. 2

Drive Pulse Output (+) 59 OUT4+

Axis

No.4

Drive Pulse Output (+)

10 OUT2- Drive Pulse Output (-) 60 OUT4- Drive Pulse Output (-)

11 DIR2+ Direction Indicator Output(+) 61 DIR4+ Direction Indicator Output(+)

12 DIR2- Direction Indicator Output(-) 62 DIR4- Direction Indicator Output(-)

13 EA1+

Axis

No. 1

Encoder Phase A Input(+) 63 EA3+

Axis

No.3

Encoder Phase A Input(+

14 EA1- Encoder Phase A Input(-) 64 EA3- Encoder Phase A Input(-)

15 EB1+ Encoder Phase B Input(+) 65 EB3+ Encoder Phase B Input(+)

16 EB1- Encoder Phase B Input(-) 66 EB3- Encoder Phase B Input(-)

17 EZ1+ Encoder Phase Z Input(+) 67 EZ3+ Encoder Phase Z Input(+)

18 EZ1- Encoder Phase Z Input(-) 68 EZ3- Encoder Phase Z Input(-)

19 EA2+

Axis

No.2

Encoder Phase A Input(+) 69 EA4+

Axis

No.4

Encoder Phase A Input(+)

20 EA2- Encoder Phase A Input(-) 70 EA4- Encoder Phase A Input(-)

21 EB2+ Encoder Phase B Input(+) 71 EB4+ Encoder Phase B Input(+)

22 EB2- Encoder Phase B Input(-) 72 EB4- Encoder Phase B Input(-)

23 EZ2+ Encoder Phase Z Input(+) 73 EZ4+ Encoder Phase Z Input(+)

24 EZ2- Encoder Phase Z Input(-) 74 EZ4- Encoder Phase Z Input(-)



27 ALM1

Axis

No.1

Alarm Input 77 ALM3

Axis

NO.

3

Alarm Input

28 INP1 Alignment Completion Input 78 INP3 Alignment Completion Input

29 SVON1 Servo ON Output 79 SVON3 Servo ON Output

30 N.C. No Connection 80 N.C. No Connection

31 ERC1 Deviation Counter Clear

Output 81 ERC3

Deviation Counter Clear

Output

32 ALM2

Axis

No.2

Alarm Input 82 ALM4

Axis

No.4

Alarm Input

33 INP2 Alignment Completion Input 83 INP4 Alignment Completion Input

34 SVON2 Servo ON Output 84 SVON4 Servo ON Output


36 ERC2 Deviation Counter Clear

Output 86 ERC4

Deviation Counter Clear

Output





41 PEL1

Axis

No.1

End Limit Input(+) 91 PEL3

Axis

NO.3

End Limit Input(+)

42 MEL1 End Limit Input(-) 92 MEL3 End Limit Input(-)

43 SD/PCS1 SD/PCS Input 93 SD/PCS3 SD/PCS Input

44 ORG1 Origin Sensor Input 94 ORG3 Origin Sensor Input

45 PEL2

Axis

No.2

End Limit Input(+) 95 PEL4

Axis

NO.4

End Limit Input(+)

46 MEL2 End Limit Input(-) 96 MEL4 End Limit Input(-)

47 SD/PCS2 SD/PCS Input 97 SD/PCS4 SD/PCS Input

48 ORG2 Origin Sensor Input 98 ORG4 Origin Sensor Input

49 EX_24V External Power Input +24V 99 EX_24V External Power Input +24V

50 EX_24V External Power Input +24V 100 EX_24V External Power Input +24V

The used connector is a 100-pin Half Pitch Amphenol Female Connector（3M 102A0-52A2PE or equivalent）

FV1200

- 42 -

CN3 Connector Terminal No. Signal Name Description

1 RDY1 Axis No.1 Servo Ready Input


3 CMP1 Axis No.1 Position Comparison Output

4 LTC3 Axis No.3 Position Latch Input

5 EXGND External Power Ground





10 CMP2 Axis No.2 Position Comparison Output

11 LTC4 Axis No.4 Position Latch Input




The used connector is a 14-pin Half Pitch Amphenol Female Connector（HIROSE DX10M-14SE(50) or equivalent）

As illustrated below, internal and external parts are isolated. With supplying a +24V power source from

an external device, +5V is produced by the DC/DC convertor for supply to the external circuit and the

external connection circuit. Note that the maximum produced current capacity is +5V is 500mA, therefore,

the total amount of current consumption of internal/external isolated circuit and external current output

(VPP) should be below 500mA.

The drive pulse output for axes and the direction indicator output （OUT+, OUT-, DIR+, DIR-） are connected

with the output circuit method as illustrated below. The output driver IC is a differential line diver

“2631”. Select “OUT-/DIR-“signals when using with the unbalance method (single-end). Note that the sink current value for each signal terminal should be below 20mA. Furthermore, the total sink current value

of all signals should be below 500mA.

2631

OUT+, DIR+

OUT-, DIR-

VPP(+5V)

EXGND

Vcc

OUT, DIR(from PCL6045)

External Electric Supply

(EX_24, +24V±5%)

External Electric Supply

(EXGND)

External Power Output

(VPP, +5V±5%)

External Input/output

Signals

Internal Power Supply

(Vcc, +5V)

Internal Input/output

Signals

FV1200

- 43 -

Encoder input signals for each axis（EA+, EA-, EB+, EB-, EZ+, EZ-） are connected with the following

circuit method. “EA” describes Phase A, “EB” describes Phase B and “EZ” describes Phase Z (Phase Index).

EA+, EB+, EZ+

EA-, EB-, EZ-

EA, EB, EZ(to PCL6045)

Observe the diagram below when connecting to the encoder output with the differential line driver method.

MPC-8164External Encoder/Driverwith line driver output

A, B, Z phasesignals

EA+, EB+, EZ+

EA-, EB-, EZ-

EXGND GND

Observe the diagram below when connecting to the encoder output with the open collector method.

MPC-8164External Power

for Encoder

A, B, Z phasesignals

EA+, EB+, EZ+

EA-, EB-, EZ-

VDDGNDR

Motor Encoder/Driver withOpen Collector Output

The switching input signals for each axis（ORG, PEL, MEL, SD/PCS）are connected as illustrated below.

Select the external limit switch with “+24Vdc / 6mA or higher” specs. “ORG” describes the origin sensor input, “PEL” describes the end limit input of the forward direction, and “MEL” describes the end limit input of the negative direction.”SD/PCS” is used for slowing down the motor speed.

to PCL6045

EXGND

EX_24 ( +24V)

4.7K

Filter Circuit

If = 6mA max.

Inside MPC-8164

ORG, PEL,MEL, SD/PCS

Encoder Power (VDD) External Resistor R

+5V 0Ω (Short)

+12V 1.8kΩ

+24V 4.3kΩ

MPC-81640

MPC-81640

Inside MPC-81640

FV1200

- 44 -

Input signals (INP, ALM, RDY) for each axis are connected as the circuit diagram below indicates. These

signals are compliant with the open collector output from the servo motor driver. The sink current is

between 5mA and 12mA while the power is ON. “INP” describes alignment completion input which is output when the servo motor driver reaches its set position, “ALM” describes the alarm input from the servo driver and “RDY” describes the standby status input of the servo driver.

Output signals (ERC, SVON) for each axis are connected as the circuit diagram below indicates. The output

voltage should be 35V and the current should not be over 50mA. “ERC” describes deviation counter clear signals which becomes active (ON) when returning to the original position (the ORG is active), tuning

the end limit switch (PEL, MEL) ON, making the drive pulse and the direction indicator (OUT, DIR) stopped

by the alarm and issuing the emergency stop command by the software or an operator. “SVON” is used for controlling ON/OFF switching of the servo motor.

The output signals (CMP1, CMP2) for axis No.1 and No.2 are connected as the circuit diagram below indicates.

“CMP” describes the position comparison output which becomes active and produces a pulse when the encoder counter reaches the user’s setting value. This output function is available only for axis No.1 and No.2.

The input signals (LTC3, LTC4) for the axis No.3 and No.4 are connected as the circuit diagram below

indicates. “LTC” describes the position latch input which performs as trigger signals to add counter values for accurate alignment. This input function is available only for axis No.3 and NO.4.

to PCL 6045

VPP (+ 5 V )

I f = 12 mA max . I f = 5 mA min . INP , ALM , RDY

- 81640 Inside MPC

from PCL 6045 35 V @ 50 mA max .

- 81640

EXGND

ERC , SVON Inside MPC

from PLD

VPP (+ 5 V )

Inside MPC - 81640

EXGND

Vcc (+ 5 V )

CMP 1 , CMP 2

470 1 K

Vcc Inside MPC -

GND EXGND

to PCL 6045

LTC 3 , LTC 4

FV1200

- 45 -

5. Supplemental Remarks

5.1 Image Grabbing

5.1.1 Connectable Cameras The FV1200 system can be connected to cameras with the new EIAJ alignment - round 12-pin connector

(HR10A-10R-12SB). Note that the cameras with the old type of EIAJ alignment cannot be connected. If connected,

they may damage both the system and the cameras.

The alignment of the New EIAJ compliant 12-pin connector is as indicated below;

Pin No. Function Pin No. Function

1 GND 7 VD/SYNC

2 +12V 8 GND

3 GND 9 －

4 VIDEO 10 FLD / WEN / SI

5 GND 11 TRIG

6 HD 12 GND

Refer to the manual of the used camera or ask the camera manufacturer about the operational settings of the

external synchronization (HD/VD signals). Note that the cameras which output HD/VD signals cannot be connected

and furthermore, images captured by cameras which do not use the synchronized signals (HD/VD) from the FV1200

system, cannot be grabbed.

5.1.2 Synchronization

The FV1200 system supplies isolated synchronized image signals (HD/VD) to the connected cameras, therefore,

connect the same type of cameras that operate in synchronization with the supplied synchronized signals (HD/VD)

from the FV1200 system if those cameras are compliant with the external synchronized input (HD/VD). In that case,

preparation of a synchronized signal generator or distributor is not required

In the case of using multiple cameras, connect the same type of cameras to the system. If different types of

cameras are connected, a mismatching of synchronized signals may be supplied to the cameras which are connected

to the unselected channels. Even though it supplies appropriate synchronized signals by switching the channel

function, some cameras may not return to their normal performance or may require some time to recover.

5.1.3 Channel Switching of Image Input

In the FV1200 system, each image frame can be quickly switched by synchronizing image input channels.

5.1.4 Offset Adjustment Offset levels are added to input video signals before going through A/D conversion. For offset control, use a

range of ±20％ (approx. 140mV) for standard video signals (amplitude 700mV). Offset adjustment ranges will vary

depending on each device, and cannot be guaranteed.

Offset adjustment is not recommended unless fine-tuning the base video signal level is performed, as it is

necessary for A/D conversion.

255

0

AD Conversion Ra

+20%

-20%

FV1200

- 46 -

5.2 Optical Isolated Input/Output (Connection Reference Example)

5.2.1 Connection Examples of Input Signals

Input Voltage Range ： DC12V～24V（±10%）

Input Current Range ： 5mA～15mA

Refer to the following diagram for selecting an input device.

An open collector or current drive type driver can be used.

Input P

at

Interrup

t Input Pa

rt

Drive Part

Drive Part

FV1200

with MPC-7664F(CP1/CP2)

FV1200

- 47 -

5.2.2 Connection Examples of Output Signals

Withstand Voltage between the Output and Common Terminal： 30V

Output Terminal Sink Current ： 80mA (max)

Voltage Depression（Vsat）： Approx. 1.0V

In the Case of a Relay Driver

The drive current I is calculated from the following formula;

I = ( V - Vsat ) / R

In the Case of a Optical Isolator Driver

The drive current I is calculated from the following formula;

I = ( V - Vsat - Vf ) / R

PS2802(NEC)

DOx

FV1100-XPewith MPC-7664(CP1/CP2)

DOCOMx

R

Vsat

I

+V

Vf

FV1200


FV1200


Coil

Res

ist

anc

e

FV1200

- 48 -

In the Case of a C-MOS Driver

PS2802(NEC)

DOx

FV1100-XPewith MPC-7664(CP1/CP2)

DOCOMx

2.7K～3.3K

Vsat

I

DC+5V

Vf

Avoid driving at the TTL level since the Vsat I is Approx.1V.

FV1200


FV1200

- 49 -

5.3 Output of Optical Isolated I/O Signal when Powering ON

The output of optical isolated input/output signals cannot be identified until the system is reset after powering

ON.

The following need to be considered;

Ignores the output status of the optical isolated I/O when turning the system OFF.

Ignores the output of the optical isolated I/O until the system is up.

Note that the system may not be operated properly due to interrupted currents from external devices.

Static State (OF

F)

Output Status of Optical

Isolated I/O

Reset Time

（Approx. 500ms）

OFF ON System Power Status

Indefinite

FV1200

- 50 -

5.4 Cable Wiring Diagram

5.4.1 RS232C Cable (Option)

RS232C Serial Cable 5(9pin female to 9pin female)

RS232C Serial Cable 5

①FV2300 ②External Device

Signal Name Pin No. Pin No. Signal Name

1 1

RxD 2 2 RxD

TxD 3 3 TxD

DTR 4 4 DTR

SG 5 5 SG

DSR 6 6 DSR

RTS 7 7 RTS

CTS 8 8 CTS

9 9

4ｍ

②

Female

①

Female

①, ②：XM2D-0901(OMRON) or equivalent

Fixing Screw：#4-40UNC

FV1200

- 51 -

6. Appendix

6.1 Restoration of the BIOS (CMOS) Setting

Follow the directions as illustrated below when the BIOS (CMOS) settings are changed by accident.

Depress the “DEL” key shortly after turning the system ON. Wait until the ”Phoenix-AwardBIOS Setup Utility” screen appears. Select “Load FAST Defaults” in this screen and click the “Enter” key. “Load FAST Defaults (Y/N)? Y” appears, then click the Enter” key. Select “Save & Exit Setup” and click the “Enter” key. “SAVE to CMOS and EXIT (Y/N)? Y” appears, then click the “Enter” key.

The BIOS (CMOS) setting will be restored to the factory settings.

Note that the clock can be set in the “Standard CMOS Features” of the “Phoenix-AwardBIOS Setup Utility”

The system will not be guaranteed if you change the settings from the factory setting.

FV1200

- 52 -

FV1200

- 53 -

7. Parts Life-spans

The following life-span list is based on the assumed condition such as ambient temperature 40, the front

and top panels are away from other objects by more than 50mm, and the back panel is away from other objects

by more than 8mm.

Cabinet Cooling Fan Expected life-span is about 3 years when used for 24

hours a day, 30 days a month.

Motherboard Expected life-span is about 5 years and a half when used

for 24 hours a day, 30 days a month.

Lithium Battery Expected life-span is about 5 years when used for 24


Power Supply Unit Expected life-span is about 5 years when used for 24


About Aluminum Electrolytic Condenser

Aluminum electrolytic condenser used in the system also has a limited life expectancy. The expected life-span

is about 5 years when used for 24 hours a day. If it is reaching the end of a life-span, it may cause the

depletion of electrolytic solution and leakage. The leakage of electrolytic solution, in particular, may

cause smoke and electric shock. To avoid those, exchange the whole unit of power supply when reaching the

end of life-span.

FV1200

- 54 -

FV1200

- 55 -

8. Warranty

This product is designed to be used in general commercial and industrial applications, therefore, avoid using

this product in applications such as the following, where extremely high reliability is demanded:

Electrical automotive equipment, train control, traffic signal control,

combustion control, fire protection and crime prevention equipment,

Aerospace equipment, submarine relay equipment, nuclear power control

systems, life-sustaining medical equipment

This product is shipped only after rigorous inspections. If failure should occur due to a manufacturing defect

or an accident during transportation, contact our sales department immediately.

（1） The product warranty period is one year from the date of shipment.

If the product fails under normal conditions that comply with the operation manual and specifications,

we will repair the product free of charge, according to the warranty and maintenance stipulations.

（2） Component or board replacement.

Repairs may require the replacement of components or boards that are no longer available. In this

case, equivalents or better will be substituted.

（3） Repair service past the warranty period

A repair service is available for units no longer under warranty. The fee for this service includes

a basic repair fee (\30,000), and the cost of any replacement parts.

（4） Products that malfunction because of one of the following reasons will not be repaired under warranty;

• Failure or damage due to fire, earthquake, flood, lightning, and other acts of nature, pollution,

abnormal voltage, and abnormal frequencies.

• Failure or damage due to improper handling, such as dropping the product during transportation

or transfer after purchase.

• Failure or damage due to handling that does not conform to the usage or warning instructions

described in the manual and specifications.

• Failure or damage due to repair or modification carried out by the customer.

• Failure or damage due to other connected equipment.

• Failure or damage due to the mounting of the product on vehicles or in ships.

（5） This product can only be repaired at our factory; we do not offer on-site repair services.

（6） Repairs can be undertaken up to six years after the date of shipment and require approximately two

weeks for completion. Please not that we do not lease replacement units during repairs.

（7） Performance may increase after repairs due to updated components.

（8） The repair report which we submit contains data on replaced components only; if you need more detailed

information on the cause of the failure, an additional investigation fee will be charged.

（9） We will not repair the unit if boards or components are mounted that have not been specified as

compatible.

（10）This warranty is valid only in Japan.

FV1200

-56-

FV1200

-57-

“End User License Agreement”

WindowsXP Embedded Agreement

EULA_XPe

• You have acquired a device (“DEVICE”) that includes software licensed by FAST CORPORATION from Microsoft Licensing Inc. or its affiliates (“MS”). Those installed software products of MS origin, as well as associated media, printed materials, and “online” or electronic documentation (“SOFTWARE”) are protected by international intellectual property laws and treaties. The SOFTWARE is licensed, not sold. All rights reserved.

• IF YOU DO NOT AGREE TO THIS END USER LICENSE AGREEMENT (“EULA”), DO NOT USE THE DEVICE OR COPY THE SOFTWARE. INSTEAD, PROMPTLY CONTACT FAST CORPORATION FOR INSTRUCTIONS ON RETURN OF THE UNUSED DEVICE(S) FOR A REFUND. ANY USE OF THE SOFTWARE, INCLUDING BUT NOT LIMITED TO USE ON THE DEVICE, WILL CONSTITUTE YOUR AGREEMENT TO THIS EULA (OR RATIFICATION OF ANY PREVIOUS CONSENT).

• GRANT OF SOFTWARE LICENSE. This EULA grants you the following license: You may use the SOFTWARE only on the DEVICE. NOT FAULT TOLERANT. THE SOFTWARE IS NOT FAULT TOLERANT. FAST CORPORATION HAS

INDEPENDENTLY DETERMINED HOW TO USE THE SOFTWARE IN THE DEVICE, AND MS HAS RELIED UPON FAST CORPORATION TO CONDUCT SUFFICIENT TESTING TO DETERMINE THAT THE SOFTWARE IS SUITABLE FOR SUCH USE.

NO WARRANTIES FOR THE SOFTWARE. THE SOFTWARE is provided “AS IS” and with all faults. THE ENTIRE RISK AS TO SATISFACTORY QUALITY, PERFORMANCE, ACCURACY, AND EFFORT (INCLUDING LACK OF NEGLIGENCE) IS WITH YOU. ALSO, THERE IS NO WARRANTY AGAINST INTERFERENCE WITH YOUR ENJOYMENT OF THE SOFTWARE OR AGAINST INFRINGEMENT. IF YOU HAVE RECEIVED ANY WARRANTIES REGARDING THE DEVICE OR THE SOFTWARE, THOSE WARRANTIES DO NOT ORIGINATE FROM, AND ARE NOT BINDING ON, MS.

No Liability for Certain Damages. EXCEPT AS PROHIBITED BY LAW, MS SHALL HAVE NO LIABILITY FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES ARISING FROM OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE SOFTWARE. THIS LIMITATION SHALL APPLY EVEN IF ANY REMEDY FAILS OF ITS ESSENTIAL PURPOSE. IN NO EVENT SHALL MS BE LIABLE FOR ANY AMOUNT IN EXCESS OF U.S. TWO HUNDRED FIFTY DOLLARS (U.S.$250.00).

Limitations on Reverse Engineering, Decompilation, and Disassembly. You may not reverse engineer, decompile, or disassemble the SOFTWARE, except and only to the extent that such activity is expressly permitted by applicable law notwithstanding this limitation.

SOFTWARE TRANSFER ALLOWED BUT WITH RESTRICTIONS. You may permanently transfer rights under this EULA only as part of a permanent sale or transfer of the Device, and only if the recipient agrees to this EULA. If the SOFTWARE is an upgrade, any transfer must also include all prior versions of the SOFTWARE.

EXPORT RESTRICTIONS. You acknowledge that SOFTWARE is subject to U.S. export jurisdiction. You agree to comply with all applicable international and national laws that apply to the SOFTWARE, including the U.S. Export Administration Regulations, as well as end-user, end-use and country destination restrictions issued by U.S. and other governments. For additional information see http://www.microsoft.com/exporting/.

Installation and Use. The SOFTWARE may not be used by more than two (2) processors at any one time on the DEVICE. You may permit a maximum of ten (10) computers or other electronic devices (each a “Client”) to connect to the DEVICE to utilize the services of the SOFTWARE solely for file and print services, internet information services, and remote access (including connection sharing and telephony services). The ten (10) connection maximum includes any indirect connections made through “multiplexing” or other software or hardware which pools or aggregates connections. Except as otherwise permitted in the NetMeeting/Remote Assistance/Remote Desktop Features terms below, you may not use a Client to use, access, display or run the SOFTWARE, the SOFTWARE’s user interface or other executable software residing on the DEVICE.

If you use the DEVICE to access or utilize the services or functionality of Microsoft Windows Server products (such as Microsoft Windows NT Server 4.0 (all editions) or Microsoft Windows 2000 Server (all editions)), or use the DEVICE to permit workstation or computing devices to access or utilize the services or functionality of Microsoft Windows Server products, you may be required to obtain a Client Access License for the Device and/or each such workstation or computing device. Please refer to the end user license agreement for your Microsoft Windows Server product for additional information.

Restricted Uses. The SOFTWARE is not designed or intended for use or resale in hazardous environments requiring fail-safe performance, such as in the operation of nuclear facilities, aircraft navigation or communication systems, air traffic control, or other devices or systems in which a malfunction of the SOFTWARE would result in foreseeable risk of injury or death to the operator of the device or system, or to others.

Restricted Functionality. You are licensed to use the SOFTWARE to provide only the limited functionality (specific tasks or processes) for which the DEVICE has been designed and marketed by FAST CORPORATION. This license specifically prohibits any other use of the software programs or functions, or inclusion of additional software programs or functions, on the DEVICE.

Security Updates. Content providers are using the digital rights management technology (“Microsoft DRM”) contained in this SOFTWARE to protect the integrity of their content (“Secure Content”) so that their intellectual property, including copyright, in such content is not misappropriated. Owners of such Secure Content (“Secure Content Owners”) may, from time to time, request MS, Microsoft Corporation or their subsidiaries to provide security related updates to the Microsoft DRM components of the SOFTWARE (“Security Updates”) that may affect your ability to copy, display and/or play Secure Content through Microsoft software or third party applications that utilize Microsoft DRM. You therefore agree that, if you elect to download a license from the Internet which enables your use of Secure Content, MS, Microsoft Corporation or their subsidiaries may, in conjunction with such license, also download onto your DEVICE such Security Updates that a Secure Content Owner has requested that MS, Microsoft Corporation or their subsidiaries distribute. MS, Microsoft Corporation or their subsidiaries will not retrieve any personally identifiable information, or any other information, from your DEVICE by downloading such Security Updates.

NetMeeting/Remote Assistance/Remote Desktop Features. The SOFTWARE may contain NetMeeting, Remote Assistance, and Remote Desktop technologies that enable the SOFTWARE or other applications installed on the Device to be used remotely between two or more computing devices, even if the SOFTWARE or application is installed on only one Device. You may use NetMeeting, Remote Assistance, and Remote Desktop with all Microsoft products; provided however, use of these technologies with certain Microsoft products may require an additional license. For both Microsoft products and non-Microsoft products, you should consult the license agreement accompanying the applicable product or contact the applicable licensor to determine whether use of NetMeeting, Remote Assistance, or Remote Desktop is permitted without an additional license.

Consent to Use of Data. You agree that MS, Microsoft Corporation and their affiliates may collect and use technical information gathered in any manner as part of product support services related to the SOFTWARE. MS, Microsoft Corporation and their affiliates may use this information solely to improve their products or to provide customized services or technologies to you. MS, Microsoft Corporation and their affiliates may disclose this information to others, but not in a form that personally identifies you.

Internet Gaming/Update Features. If the SOFTWARE provides, and you choose to utilize, the Internet gaming or update features within the SOFTWARE, it is necessary to use certain computer system, hardware, and software information to implement the features. By using these features, you explicitly authorize MS, Microsoft Corporation and/or their designated agent to use this information solely to improve their products or to provide customized services or technologies to you. MS or Microsoft Corporation may disclose this information to others, but not in a form that personally identifies you.

Internet-Based Services Components. The SOFTWARE may contain components that enable and facilitate the use of certain Internet-based services. You acknowledge and agree that MS, Microsoft Corporation or their affiliates may automatically check the version of the SOFTWARE and/or its components that you are utilizing and may provide upgrades or supplements to the SOFTWARE that may be automatically downloaded to your Device.

Links to Third Party Sites. The SOFTWARE may provide you with the ability to link to third party sites through the use of the SOFTWARE. The third party sites are not under the control of MS, Microsoft Corporation or their affiliates. Neither MS nor Microsoft Corporation nor their affiliates are responsible for (i) the contents of any third party sites, any links contained in third party sites, or any changes or updates to third party sites, or (ii) webcasting or any other form of transmission received from any third party sites. If the SOFTWARE provides links to third party sites, those links are provided to you only as a convenience, and the inclusion of any link does not imply an endorsement of the third party site by MS, Microsoft Corporation or their affiliates.

Additional Software/Services. The SOFTWARE may permit FAST CORPORATION, MS, Microsoft Corporation or their affiliates to provide or make available to you SOFTWARE updates, supplements, add-on components, or Internet-based services components of the SOFTWARE after the date you obtain your initial copy of the SOFTWARE (“Supplemental Components”).

If FAST CORPORATION provides or makes available to you Supplemental Components and no other EULA terms are provided along with the Supplemental Components, then the terms of this EULA shall apply.

If MS, Microsoft Corporation or their affiliates make available Supplemental Components, and no other EULA terms are provided, then the terms of this EULA shall apply, except that the MS, Microsoft Corporation or affiliate entity providing the Supplemental Component(s) shall be the licensor of the Supplemental Component(s).

FAST CORPORATION, MS, Microsoft Corporation and their affiliates reserve the right to discontinue any Internet-based services provided to you or made available to you through the use of the SOFTWARE.

This EULA does not grant you any rights to use the Windows Media Format Software Development Kit (“WMFSDK”) components contained in the SOFTWARE to develop a software application that uses Windows Media technology. If you wish to use the WMFSDK to develop such an application, visit http://msdn.microsoft.com/workshop/imedia/windowsmedia/sdk/wmsdk.asp, accept a separate license for the WMFSDK, download the appropriate WMFSDK, and install it on your system.

LastUpdated:Tuesday,November27,2001 © 2001 Microsoft Corporation. All rights reserved. Terms of use.

http://msdn.microsoft.com/workshop/imedia/windowsmedia/sdk/wmsdk.asp

http://www.microsoft.com/info/cpyright.htm

FV1x00 Series

FV1200 Instruction Manual

First Edition, December 2008

FAST CORPORATION

2791-5, Shimotsuruma, Yamato City, Kanagawa, 242-0001 Japan

Phone number: +81-46-272-8680 Fax number: +81-46-272-8681

FV902model-1a外観図(横）

B-002088 (2013)

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