Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date:...

23
Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy Commercialisation of Chemistry Commercialisation of Chemistry Visible light semiconductor Visible light semiconductor photocatalysts photocatalysts – a novel hygiene solution – a novel hygiene solution Declan McCormack (DIT) and Robert Hickson (Vitra)

Transcript of Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date:...

Page 1: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Institute of Chemistry of Ireland – Annual CongressFriday, 27th May 2011

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Commercialisation of ChemistryCommercialisation of ChemistryVisible light semiconductor Visible light semiconductor

photocatalysts photocatalysts – a novel hygiene solution– a novel hygiene solution

Declan McCormack (DIT) and Robert Hickson (Vitra)

Page 2: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland Annual CongressFriday, 27th May 2011

Titania (TiOTitania (TiO22))

Precipitation of submicron high surface area seconducting titania as a support for metal oxide anodic catalysts, mainly for fuel cells.

Nafion

Page 3: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland Annual CongressFriday, 27th May 2011

Ignatz Semmelweis (1818-1865)Ignatz Semmelweis (1818-1865)

1847- Childbed (Puerperal) Fever in Vienna Hospital Obstetrical Clinic

First clinic Second clinic

Year Births Deaths Rate (%) Births Deaths Rate (%)

1841 3,036 237 7.8 2,442 86 3.5

1842 3,287 518 15.8 2,659 202 7.6

1843 3,060 274 9.0 2,739 164 6.0

1844 3,157 260 8.2 2,956 68 2.3

1845 3,492 241 6.9 3,241 66 2.0

1846 4,010 459 11.4 3,754 105 2.8

“cadaverous particles”

Page 4: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

Hospital SuperbugsHospital Superbugs

•75% of the total 8,000 cases of hospital acquired infections (HAI) were due to the superbug MRSA (Methicillin Resistant Staphylococcus Aureus) in Ireland. Other more virulent strains such as KPC & NDM-1

•Annual cleaning bills for Irish hospitals are €68 million and the total economic burden of hospital acquired infection is over €150 million every year.

•The proportion of MRSA observed in Ireland is one of the highest in Europe

Page 5: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland Annual CongressFriday, 27th May 2011

A familiar photocatalyst product in the A familiar photocatalyst product in the marketmarket

Page 6: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland Annual CongressFriday, 27th May 2011

How the titania coating in Pilkington glass How the titania coating in Pilkington glass works as a superhydrophilic coating?works as a superhydrophilic coating?

Ti Ti Ti

O O

DarkUV

Ti Ti

Oxygen vacancies

Ti Ti Ti

O O

H H

HydrophobicHydrophilic

Ti Ti Ti

O O

Ti Ti Ti

O O

DarkUV

Ti Ti

Oxygen vacancies

Ti Ti Ti

O O

H H

Ti Ti Ti

O O

Ti Ti Ti

O O

H H

HydrophobicHydrophilic

Ti Ti Ti

O O

DarkUV

Ti Ti

Oxygen vacancies

Ti Ti Ti

O O

H H

HydrophobicHydrophilic

Ti Ti Ti

O O

Ti Ti Ti

O O

DarkUV

Ti Ti

Oxygen vacancies

Ti Ti Ti

O O

H H

Ti Ti Ti

O O

Ti Ti Ti

O O

H H

HydrophobicHydrophilic

Ti Ti Ti

O O

DarkUV

Ti Ti

Oxygen vacancies

Ti Ti Ti

O O

H H

HydrophobicHydrophilic

Ti Ti Ti

O O

Ti Ti Ti

O O

DarkUV

Ti Ti

Oxygen vacancies

Ti Ti Ti

O O

H H

Ti Ti Ti

O O

Ti Ti Ti

O O

H H

HydrophobicHydrophilic

Ti Ti Ti

O O

DarkUV

Ti Ti

Oxygen vacancies

Ti Ti Ti

O O

H H

HydrophobicHydrophilic

Ti Ti Ti

O O

Ti Ti Ti

O O

DarkUV

Ti Ti

Oxygen vacancies

Ti Ti Ti

O O

H H

Ti Ti Ti

O O

Ti Ti Ti

O O

H H

HydrophobicHydrophilic

Ti Ti Ti

O O

DarkUV

Ti Ti

Oxygen vacancies

Ti Ti Ti

O O

H H

HydrophobicHydrophilic

Ti Ti Ti

O O

Ti Ti Ti

O O

DarkUV

Ti Ti

Oxygen vacancies

Ti Ti Ti

O O

H H

Ti Ti Ti

O O

Ti Ti Ti

O O

H H

HydrophobicHydrophilic

Page 7: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

Visible light active titaniaVisible light active titania

Visible light active TiO2 EBG < 3.2eV

Before doping After doping

After doping

R. Asahi, T. Morikawa, T. Ohwaki, K. Aoki, Y. Taga, Science. 2001, 293, 269.

Conventional TiO2 EBG= 3.2eV

Page 8: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland Annual CongressFriday, 27th May 2011

First N-doped Titania (TiOFirst N-doped Titania (TiO22))

Asahi (2001)

• TiO2-xNx prepared by sputtering with N2 and annealing in N2 atmosphere at 550 oC

• Mixture of anatase and rutile

• Yellow transparent films

Page 9: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

Doping with non-metal ionsDoping with non-metal ions

• Fluorine (In collaboration with JM Kelly and I Gun’ko, TCD)

Chem. Mater., 19 (18), 2007, 4474-4481.

• Nitrogen

J. Phys. Chem. C, 111(4), 2007, 1605–1611.

• Sulphur

J. Phys. Chem. C, 112 (20), 2008, 44–7652.

• Nitrogen and Sulphur

J. Phys. Chem. C, 113,(8),2009, 3246-3253.  

• Nitrogen doped heterojunctions • Chem. Mater., 22, 2010, 3843–3853

Page 10: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

Challenge: Anatase to Rutile TransformationChallenge: Anatase to Rutile Transformation

600 to 700 C in pure titania

Ti

Ti

Ti Ti Ti Ti

Photocatalytic Phase

Rutile(Corner shared)

600- 700 C

Anatase(Edge shared)

Non-Photocatalytic Phase

Page 11: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

How a delayed phase transition happensHow a delayed phase transition happens

Page 12: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

Effect of S- dopingEffect of S- doping

J. Phys. Chem. C, 112 (20), 2008, 44–7652.

Page 13: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

Sunlight Driven Photocatalysis- 850Sunlight Driven Photocatalysis- 850OOC calcined samplesC calcined samples

(a) Control sample210 minutes

(b) S-doped sample 35 minutes

J. Phys. Chem. C, 112 (20), 2008, 44–7652.

Page 14: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

Mechanism of dopingMechanism of doping

Conduction Band

Valence Band

Band Gap (Eg)

2.45 eV

+

- electron

hole

hv < 390 nm

Reduction:

O2 + e- → O2-•

Super oxide radical

Oxidation:

H2O + h+ → OH•

Hydroxyl radical

N 2p

mid-gap

O 2p

Ti 3d

hv > 390 nm

Conduction Band

Valence Band

Band Gap (Eg)

2.45 eV

+

- electron

hole

hv < 390 nm

Reduction:

O2 + e- → O2-•

Super oxide radical

Oxidation:

H2O + h+ → OH•

Hydroxyl radical

N 2p

mid-gap

O 2p

Ti 3d

hv > 390 nm

Page 15: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

A Photocatalytic Tile?A Photocatalytic Tile?

• High temperature stable anatase phase (above 1000OC)

• Visible light activity by doping• A stable anatase phase up to the sintering temperature of the ceramic

substrates is most desirable for applications on anti-bacterial ceramic materials (e.g. bathroom tile, sanitary ware etc.).

Page 16: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

Anti-bacterial Ceramic Tiles- Challenges Anti-bacterial Ceramic Tiles- Challenges

• High Sintering temperature (above 1000OC).

• Photocatalytic phase anatase change to rutile at 600O to 700OC

• High temperature stability and visible light activity are requisite

Page 17: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

Examples of RADICAL’s anti-bacterials Examples of RADICAL’s anti-bacterials Photocatalyst productsPhotocatalyst products

Page 18: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

Turkish Trials

Page 19: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

Anti-bacterial TilesAnti-bacterial Tiles

Page 20: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

Anti-MRSA High Tc Tiles Anti-MRSA High Tc Tiles

a b

Anti-MRSA test of titania samples (a) control (b) CREST TiO2

Page 21: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

VitrA photocatalytic wall tiles

External Antimicrobial Testing against E. coli; Airmid healthgroup , using ISO 27447: 2009

ConclusionThe presence of visible light killed all the E. coli on VitrA photoactive ceramic tile (Sample A1)A normal tile showed no change in antibacterial count (Too Numerous To Count, TNTC)

Page 22: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

ConclusionsConclusions

• A novel industrial viable technology has been developed to prepare visible light active titania.

• A high temperature stable photo-active titania has been developed

• Anti-MRSA ceramic tiles have been produced

• Industrial pilot plant operation has been successfully carried out.

Page 23: Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011 Rev. No: CIssue Date: 08/06/2010Owner: B. Duffy Commercialisation of Chemistry.

Rev. No: C Issue Date: 08/06/2010 Owner: B. Duffy

Institute of Chemistry of Ireland – Annual Congress Friday, 27th May 2011

Enterprise Ireland ARE programmeEnterprise Ireland ARE programme

04/21/23

Dr Suresh PillaiDr John ColreavyDr Hugh HaydenMr Darragh RyanDr Pradeepan PeriyatDr Michael Seery