Installation Removable Canvas TS200 - Secco€¦ · The removable canvas system consists of...

VERSION 1.0- 18/03/13 7P-TS200DIRECT

Installation

Removable Canvas TS200

Direct Drive System

Ventilation Secco division of Secco International inc. 4040 blvd. Casavant West St-Hyacinthe, Qc J2S 8E3 T: 450-771-0777 F: 450-771-5779 [email protected]

mailto:[email protected]


NOTICE TO PROJECT CONTRACTOR:

Please Refer Yourself To

The Secco Dealer For Any Questions On

Installation Plans And Specifications.


THE FOLLOWING DOCUMENT CONTAINS ALL THE INFORMATION FOR: THE SYSTEMS:

1. Removable Canvas_TS200 THE DRIVE MECHANISMS:

1. Direct Drive System (Shaft) BEFORE STARTING THE INSTALLATION OF YOUR NEW SECCO VENTILATION SYSTEM, IT IS RECOMMENDED THAT YOU:

1. Check all the hardware delivered to make sure they completely match your delivery slip. 2. Take measurements of the ventilation hole and compare it to the dimensions of the canvas

supplied. The canvas should exceed the length of the hole to be covered by 36" (+/- 1m).


PREPARING THE VENTILATION OPENING It is recommended that you prepare the ventilation opening as indicated on the schematic below. Example: for a controlled canvas with a length of 115’ (35m), the ventilation opening must have a net length of: 115’ - (2 x 2’) = 111’ long (35m - (2 x 500mm) = 34m) IMPORTANT

The interior framing dimension (MEASUREMENT A) at the bottom of the opening must have a minimum height of 6" (150mm).

An even and plane surface of 20" (500mm) is required at each extremity of the opening. IMPORTANT

The size of the upper frame (MEASUREMENT B) must have a minimum of 10" (250mm);

Extend the upper frame by 12" (300mm) to the desired extremity to complete the motor installation.


INSTALLATION OF THE BIRD SCREEN (OPTIONAL) The installation of the bird screen is optional and selected by the client; It is very important to stretch the screen material before attaching to the wall (see illustration); Nail the screen to the structure with nails or eyebolts every 6" (150mm). In some cases, the presence of plastic strips may be required. If this is the case, screw the tabs every 6" (150mm) around the opening. The tabs are optional. * For the top of the opening, it is important to screw the tab immediately above the opening. See tab "A" position below.*

A PLASTIC TAB REC. 3/8’’ x 1 1/4’’ x 8’ (9.5mm x 31.75mm x 2400mm)

B PAN HEAD SCREW TEK SS #10 x 1-1/2’’ (#10 x 31.75mm)

C NAILS 1-1/4’’ (31mm) GALV.


INSTALLING THE FRAMING (TOP PART) The direct drive system requires the installation of a frame on the top part. This step is done after the installation of bird-screen. Dimension of the wooden piece to be installed on the screen: 2" x 3" (40mm x 60mm).


INSTALLING THE BRACKETS AT THE TOP OF THE OPENING

Install the top brackets at the top of the opening as indicated;

Orient the brackets all in the same direction;

In the extremities, the installation of the brackets must begin at "A ": 24" (600mm) opening;

Brackets must be spaced equally to "B" 120" (3m) maximum.

C 1 - ‘U’’ BRACKET (GALV) every 120" (3m) maximum c/c

D 2 - ZINC LAG SCREW 5/16 X 2 (8mm x 51mm) per bracket


INSTALLATION OF REDUCER (MANUAL/AUTOMATIC)

Determine the reducer (according to the extension done on the upper frame).

The manual or automatic reducer can be installed at the center of the opening or at the extremity. The length of your wall, and respect of the Secco Ventilation charts, will guide your choice.

AUTOMATIC REDUCER

MANUAL REDUCER

A Bearing

B Wheel

C Chain guide

D Chain

E Chain stop (hook)


INSTALLATION OF REELING PIPE (SHAFT)

Temporarily slip the plastic parts 3" x 4" every 120" (3m), measurement "B";

Drill holes in the reducer to assemble the coupling to the pipe; action "A";

Insert the tubing into each other using threaded ends.

Install two HEX TEK SS 14 x 1’’ (25mm) screws per union to lock the pipes together;


A 4 - SCREW SS-304 T.R. 12 x ½ (12mm)

B 1- PLAST. 0.400 3’’ x 4’’ (75mm x 100mm) PIERCED

C 2- SCREW HEX TEK SS 14 x 1’’ (25mm) per UNION


INSTALLATION OF COLLARS AND LIFTING CABLES

Run the cable inside the collar;

Note that the lifting cable is made of polyester;

When the canvas is opened, the lifting cable must be at an angle;

When the canvas is closed, the cable must be raised almost perpendicular to the lifting pipe (shaft).

* A = Take the exact measurement of the rope needed to lift the canvas and wrap it a first time around the lifting pipe. You can also better determine the exact location of the collar! *

#3 GALV. PIPE 1’’ (25MM) THREADED BOTH ENDS & UNION

#5 POLYESTER CABLE - LIFTING CABLE

#38 COLLAR 1-1/16’’ (27MM) PANEL PIPE


LIFTING PIPES ASSEMBLY

o The 10’ (3m) long aluminum pipes are assembled using 30" (762mm) rectangular shaped aluminum couplings. Tek pan screws ss # 6/20 x 1" (25mm) long are used for this purpose. There must be 8 screws per union;

o Drill the tube to insert the lifting cables to the position of the lifting cables. The hole diameter is 3/8" (9.5mm);

o Once all the tubes are assembled: o Center the pipes with the opening (place them on the grommets or brackets below the

opening when installed); o Insert the lifting cables starting with the opposite end of the lifting system; o When the lifting cable is inserted into the aluminum pipe, raise it slightly to put a strain

on the lifting cable: +/- 2" (50mm). Attach the cable clamp firmly; o Perform the same action for other lifting cables. Make sure the pipe is levelled.


o Once all the lifting cables are attached, release your master cable if you have attached it in the previous step.

o Raise the pipe with the manual winch or automatic actuator system to a suitable height for

inserting the canvas.


INSERTION OF THE CANVAS IN THELIFTING PIPES

o Slide the canvas as shown in the illustration the next page; o Stretch the canvas with belts or other mechanisms. o Block the stretched canvas in the aluminum extrusion using 6/20 x 1’’ tek pan screws ss

* Note that the weather should not be cold when performing this operation *


INSTALLING THE EXTERNAL RETENTION SYSTEM We are at the stage of installing the external retention system for the bottom of the opening. The wood eyebolt was already installed in step #4. Bottom of opening:

o REMOVABLE CANVAS BRACKET Top of opening:

o For all heights: WOOD EYEBOLT 3/8 "X 4-1/2" (9.52mm x 114mm)


BOTTOM OF OPENING TOP OF OPENING

A BRACKET REMOVABLE CANVAS - WHITE

B 4- SCREW SS-304 T.R. 14 x 1 1/2’’ (#14 x 38mm)

C MASTER CABLE 3/16 1 X 19 SS304 (4.76MM X 1-19) - RIGID

D WOOD EYEBOLT 3/8" x 4-1/2" (9.52mm X 114mm) - LIFTING PULLEYS

E WOOD EYEBOLT 3/8" x 4-1/2" (9.52mm X 114mm) - EXTERNAL RETENTION SYSTEM

F CABLE 100% POLYESTER OR EXTERNAL POST

Note that wood eyebolts "E" for the retention system are 2" (50mm) lower than the wood eyebolt for lifting system "D".

The "D" and "E" wood eyebolt must be screwed in to the maximum thread


BOTTOM OF OPENING:

1 PLASTIC TAB REC. 3/8’’ x 1 1/4’’ x 8’ (9.5mm x 31.75mm x 2400mm) (OPTIONAL)

3 BRACKET REMOVABLE CANVAS - WHITE

4 (REMOVABLE CANVAS) = CARLON PIPE 3/4" (19mm) DIAM.


REMOVABLE HOSE ASSEMBLY IN THE CANVAS The removable canvas system consists of inserting a 1" (25mm) PVC pipe in the lower seam of the canvas. In summer, the customer can attach the canvas, collapse it at the bottom of the opening and raise it to the top. It uses Velcro fasteners.

Insert the PVC pipe in the lower seam at one end and slide it throughout the canvas.

Use "Carlon" plastic unions of 3/4" (20mm) diameter as the joint between the pipes.

Unite the joint of the two pieces with two flat head screws. # 8 ¾" (19mm).

The 30" x 1" (25mm x 760mm) belt kit is installed at 96" (2.44m) on the bottom of the canvas.

The 3/8" #16 / 1" (9.5 x 25mm) bolt is used for retaining the lower section (pipe/ removable bracket);

A PVC PIPE 1"‘ GREY (IPEX) X 10’ LONG (25mm x 3.05m)

B CARLON PIPE 3/4’’ (19mm)

C REMOVABLE CANVAS BRACKET

D SCREW SS-304 T.R. 14 X 1 1/2’’ (38mm)

E HEX BOLT SS 3/8-16 X 1’’ (9.5mm x 25mm)

F SCREW SS-304 T.P. 8 X ¾ (19mm)


INSTALLING THE INTERNAL RETENTION SYSTEM The internal retention system is optional. It is used when:

We are in the presence of a ventilation wall that does not comprise any screening;

When the spacing between structural posts is relatively large. Mainly used with rope type: CABLE 100% POLYESTER 3/16" (4.76mm) - white, the system helps protect the canvas from high winds and prevents it from being damaged on the structural posts. NOTES:

A) Top of opening: a WOOD EYBOLT 1/4 X 3 3/4" (6mm X 95mm) is used for the wooden structure;

B) Bottom of opening: a. Wood surface: a WOOD EYEBOLT 1/4 x 3-3/4" (6mm x 95mm) b. Concrete surface: a PARAWEDGE GROMMET 1/4 X 2’’ (6mm x 51mm)


INSTALLATION OF END BOXES The last assembly step is installing the end wall boxes. Among the different types available, there are the plastic case and canvas box. The plastic case is simply installed on the opening extremities. A screw (not included) every 36" (910mm) centered on the contour of the box will be enough to install it firmly. For the canvas case, here are the instructions for the design in three distinct steps: STEP # 1 We must build the case. Wood is recommended. A minimum of 4.5" (120mm) thick to give free space to the canvas to sag. If the opening is greater than 60" (1.52m), the thickness could be easily 6" (150mm).


STEP # 2 For this step, install the canvas and recycled plastic tabs on the case built in the previous step.

A) Install the canvas on the wood framing and nail temporarily; B) Install the plastic tabs with the screws provided.

A SEWING PERFORMED ON THE CANVAS

B PLASTIC TAB REC. 3/8’’ x 1 1/4’’ x 8’ (9.5mm x 31.75mm x 2400mm)

C CANVAS (DEPENDENT ON THE MODEL)

D SCREW SS-304 T.R. # 10 X 1 ½ (38mm) EVERY 4" (100mm) centre/centre


STEP # 3 As a last step, we must install the galvanized pipe to provide rigidity to the case

A) Install the galvanized pipe in the seam B) Fix the pipe to the wood structure using the screws included.

A ZINC LAG SCREW 5/16 X 3 (8MM X 76MM)

B GALVANIZED PIPE 1/2" (12mm)

C CANVAS (DEPENDENT ON THE MODEL)


DIFFERENT TYPES OF EXTERNAL RETENTION SYSTEMS Previously, we explained the installation of the rope system, which is most commonly used. There are however two other systems:

A) System using posts; B) System using belts.

EXTERNAL POST SYSTEM The recommended distance between each post is 60" (1524mm). However, it is possible to vary the spacing according to the client’s needs.

A = ALUMINIUM POST 1" X 1" (25mm x 25mm) B & C (identical): 1 - HEX BOLT SS 1/4-20 X 2’’ (6mm x 51mm)

1 - NYLON LOCK NUT SS304 1/4-20 NC (6mm)

2 - FENDER WASHER SS 1/4 X 1-1/4 (6mm x 31.75mm)

It is recommended that you temporarily screw the bolts to the nuts and take the necessary measures to free up the canvas pipe.


SI REMOVABLE CANVAS

BOTTOM OF OPENING TOP OF OPENING

A 1 - HEX BOLT SS 1/4-20 X 2’’ (6mm x 51mm)

B 1 - NYLON LOCK NUT SS304 1/4-20 NC (6mm)

C 2 - FENDER WASHER SS 1/4 X 1-1/4 (6mm x 31.75mm)

D 1- THREADED GROMMET 3/8 -16 X 4’’ (9.52mm x 100mm)

E 2- NYLON LOCK NUT SS304 3/8-16 NC (9.52mm)

F 1- LOCK WASHER SS304 3/8 (9.52mm)

OPTION WITH EXTERNAL POST OPTION WITH EXTERNAL ROPE


BELT SYSTEM Like for the posts, the recommended spacing for the belt system is 60" (1524mm). To avoid excessive wind noise caused by belts, simply turn them half a turn (twist).

TENSIONER ASSEMBLY (BOTTOM OF OPENING) TOP OF OPENING)

A 1- BINDER ‘RATCHET’ (2 HOLES) - BELT 2’’ (51mm)

B 1- BINDER PLATE BELT 2’’ (51mm) - DISTANT MODEL 4-1/2’’ (115mm) IF FIXED/REMOVABLE CANVAS MODEL

C 2- HEX BOLT SS 1/2 X 1’’ (6mm x 25mm)

D 2- NYLON NUT 1/2" (6mm) SS-304

E 8- ZINC LAG SCREW 5/16 X 1-1/2’’ (8mm X 76mm) – 4 UNITS FOR THE TOP / 4 FOR THE BOTTOM

F 4- FLAT WASHER SS304 1/2" (12mm)

G 8- FLAT WASHER SS304 5/16" (8mm) - 4 UNITS FOR THE TOP / 4 FOR THE BOTTOM

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