Installation Readiness Report - Controls
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Transcript of Installation Readiness Report - Controls
1
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HT Claude DEHAVAY - CERN/AB/CO/HT
Installation Readiness Report - Controls
2
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTPresentation layout
Our target schedule Which components and how far are we? Technical difficulties What we’ve learnt ? Enhancements Messages to the users Conclusions
3
Our target schedule
The TS/IC Master schedule The HWC dates Plannings from users:
- PO- Cryo- QPS- PIC- SU- BDI- RadMon
From: Stephen Page7-8 05/09/20058-1 05/12/20054-5 09/01/20063-4 05/06/20065-6 17/07/20066-7 18/09/20061-2 20/11/20062-3 15/01/2007
4
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTPresentation layout
Our target schedule Which components and how far are we? Technical difficulties What we’ve learnt ? Enhancements Messages to the users Conclusions
5
AB/CO Components (1/2)
For Hardware Commissioning:
General services (Ethernet, Power network)
WorldFip fieldbus
Specific hardware designs, furniture, delivery for Timing, WorldFip, PIC.
WorldFip gateways, Technical consoles, Remote reboot
6
AB/CO Components (2/2)
For beam commissioning:
LHC Beam Interlock (24 VME syst.)
LHC RF (50 VME syst.)
LHC Beam instrumentation (200 VME syst.)
LHC Beam transfert (5 VME syst.)
7
Rep
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n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HT
Which components and how far are we ?
Timing WorldFip gateways Remote reboot, technical consoles Powering Interlock Controller Cryo Control
LHC timing
Status of Timing installation (1/2)
New designs Ordered(Units)
Delivered
VME Receiver modules for BDI crates 320 68%
PCI Receiver modules for Gateways 150 100%
GMT : FO driver and FO receiver 25 100%
GMT : Cable driver & Cable receiver 25 100%
Timing crates (Europa) 20 100%
10
Rep
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n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTStatus of Timing installation (2/2)
Cables and Optical fibers : DIC and installation on schedule
Planning : Timing in place in November for PO - LHC MTG -> OK since june 2005- Pt 8 -> Old HW until July 2005- Pt 1 -> New HW on Week 25- Pt 8 -> New HW on Week 30
-> Installation is in progress according to the planning.
11
Rep
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n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HT
Which components and how far are we ?
Timing WorldFip gateways Remote reboot, local stations Powering Interlock Controller Cryo Control
Node
Tap Tap Tap Tap FipDiag
Gateway
Passive component (Connector)
Active component (User interface)
Surface = SR
Underground = UA, RR, Tunnel
Cu/CuRepeater
RemoteReboot
A segment in the WorldFip infrastructureSome figures
220 segments (7064 cables) 280 km 8000 nodes4980 taps7300 connectors
Segment backbone
Node Node Node Node Node Node Node
Surface = SR
Underground = UA, RR, Tunnel
Installation schedule for Power Converters
Time
Gateway
RemoteReboot
Tap Tap Tap Tap
NodeNodeNodeNode NodeNode NodeNode
1 2 6 74
1 : TS/EL Cables and Taps2 : AB/CO/IS Elec.Qualif. 3 : IT/CS Ethernet/Fibers4 : AB/CO/HTGateway5 : TS/EL Power6 : AB/PO Node interfaces7 : TS/EL Drop cables8 : AB/CO Final test
FipDiag
Cu/CuRepeater
8
……
3
……5 5
14
WorldFip Gateways – Burn in
15
WorldFip Gateways – Installed
16
WFIP Gateways installation planning for Point1
QPS
17
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTStatus of WFIP installation (1/3)
LHC: All WorldFip cables are installed (except the drop cables for Power Converters & Point 7 Left)
IP 8 (LSS8L, Arc 7-8, LSS8R, Arc 8-1): = 16% LHC
19 WorldFip gateways All gateways and taps are in place All backbones electrically qualified
-> A 3 weeks job completed mid-may 2005
18
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTStatus of WFIP installation (2/3)
To be done for Point 8 (LSS8L, Arc 7-8, LSS8R, Arc 8-1):
1. Equipment interfaces and drop cables installation -> To be done by the Equipment groups and TS/EL -> during June 2005 for PO (LSS8L)
2. Installation of FipDiag and Repeaters
3. Final test of the complete segments (½ day per segment)-> June 30th for PO (LSS8L)
19
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTStatus of WFIP installation (3/3)
Short term planning:
All gateways for Point1 -> July 4th , 2005 QPS for Arc 8-1 (WFIP test) -> July 8th , 2005 QPS for Arc 7-8 (WFIP test) -> September 1st 2005 Cryo for Arc 8-1 (WFIP test) -> October 3rd 2005
20
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HT
Which components and how far are we ?
Timing WorldFip gateways Remote reboot, technical consoles Powering Interlock Controller Cryo Control
Remote reboot, Local stations (Pt8)
22
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HT
Which components and how far are we ?
Timing WorldFip gateways Remote reboot, local stations Powering Interlock Controller Cryo Control
36 PICs for 28 Powering Subsectors,managing ~1600 electrical circuits,
using more than 1000 cables, &
handling ~2400 interlock signals
LSS8L + Arc 7-8
PIC PICPIC for A.L8 for X.L8 for M.L8
PIC Racks in UA83
25
PIC Planning
2 PICs are going to commissioned in Sep.05
2 others PICs for the Arc 7-8 in Dec.05: One more in UA83 One in UJ76. Radiation issues => system moved in TZ gallery?
The units will be fully tested in the lab in August => dismounted and re-mounted in the undergrounded area by the interlock Team.
For the time being, we are optimistic to be on time! For the time being, we are optimistic to be on time!
26
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HT
Which components and how far are we ?
Timing WorldFip gateways Remote reboot, local stations Powering Interlock Controller Cryo Control
27
Cryo Control Architecture
[Contribution : Ph.Gayet – AB/CO/IS]
Similar architecture for:
Refrigerators
QRL
-> Industrial technology (PLC and PVSS)
Local Cryogenic control room
Central Cryogenic control room
S7-400 as gateway
S7-400 Siemens
QuantumPCUs
PROFIBUS DP networks (3)
PROFIBUS PA networksWFIP Networks (4)
WFIP Gateways
Data server
ET200 I/O for Valves & sensors
CCC
Hardware Architecture for Cryo (1/2)
[Contribution : Ph.Gayet – AB/CO/IS]
LocalCryogenic
Control room
Local Cryogenic control room
Central Cryogenic control room
S7-400 as gateway
S7-400 Siemens
QuantumPCUs
PROFIBUS DP networks (3)
PROFIBUS PA networks
WFIP Networks (4)
WFIP Gateways
Data server
ET200 I/O for QV & sensors
Hardware Architecture for QRL (2/2)
CCC
[Contribution : Ph.Gayet – AB/CO/IS]
LocalCryogenic
Control room
Dedicated OWS/DS
ACR responsibility
QRL test setup
ET200 I/O temperature
sensors
Until October 2005 for QRL testsThenWFIP for LSS8L test
30
Status of Hardware for QRL
Infrastructure required for:
1) Cryo instrumentation tests for IP8: All done (arcs 7-8 and 8-1)
2) LSS8L tests in 2005 (Q4): To be done
GW WFIP to provide (CO) -> Almost ready Profibus WFIP slave installation (ACR) Reconnection WFIP after QRL test (ACR) To requalify WFIP network (CO)
-> see Short term planning
31
Status of Hardware for Cryo Plant
17 PLC installed, 3 PLC coming
PVSS Data Server:- based on Windows XP for commissioning- migration to final Linux version foreseen this summer
All PLC systems & components declared in AB/CO asset management system (ABCAM).
OK with Cryo planning
[Contribution : Ph.Gayet – AB/CO/IS]
32
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTPresentation layout
Our target schedule Which components and how far are we? Technical difficulties What we’ve learnt ? Enhancements Messages to the users Conclusions
33
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTTechnical difficulties (1/2)
WorldFip : Synchro problem in the arbiter firmware -> Waiting for ALSTOM action (July !)
Cryo controls: Necessity to qualify twice the fieldbus (Profibus to WorldFip) but only for IP8
34
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HT‘Technical’ difficulties (2/2)
Problem of communication between people from different groups and/or departments probably due to ‘CEIWG replaced by NOTHING’ during 1 year!
-> Better situation with the AB/CO periodical coordination meetings (twice a month).
TS/EL : ‘Mise en service’ for outlets -> see Enhancements chapter
35
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTPresentation layout
Our target schedule Which components and how far are we? Technical difficulties What we’ve learnt ? Enhancements Messages to the users Conclusions
36
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTWhat we’ve learnt (1/2)
The functional test of the WorldFip infrastructure was not possible as foreseen
The final tests are now organised in partnership with the equipment groups and TS/IC
Gateway Nodes Drop Cab.
Finaltest
Scheduling of WFIP Final test
Power converters
QPS
38
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTWhat we’ve learnt (2/2)
Thanks to the WFIP validation procedures and the Dry run PC short circuit tests: We know that the Controls infrastructure works fine.
We are confident that we can operate the converters during the Short Circuit Tests.
We are in phase and with the right speed with the installation schedule.
39
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTPresentation layout
Our target schedule Which components and how far are we? Technical difficulties What we’ve learnt ? Enhancements Messages to the users Conclusions
40
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTEnhancement(s)
Closer collaboration and better communication with TS/EL
(see next slide)
Enhancements from TS/EL
42
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTPresentation layout
Our target schedule Which components and how far are we? Technical difficulties What we’ve learnt ? Enhancements Messages to the users Conclusions
43
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTMessages in the bottle
BDI : It’s time to organise the installation (assembly, configuration, test) for the 200 VME crates
RF, PO, … : Please, request your WorldFip connection on time
44
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HTConclusions
Installation : Point 8 is done & Point 1 is progressing well
BUT we continue:
To follow up the clock synchro problem on WorldFip firmware (AB/CO and ALSTOM)
To keep close collaboration with other groups and the coordinators.
45
Rep
ort o
n C
ontr
ols,
TC
C m
eetin
g 2
3th J
une
2005
– C
l.Deh
avay
& C
o -
AB
/CO
/HT
Contribution from AB/CO people especially from:
R.Brun, Ph.Gayet, R.Lauckner,P.Le Roux, B.Puccio, M.Vanden Eynden,Z.Zaharieva,M.Zerlauth
Thank you
Comments or questions?