Installation procedure for the Wisy Rainwater...

Inst. WFF150MPps DSA 2012.doc - 1 - RAINHARVESTING SYSTEMS Ltd.

Installation procedure for the Wisy Rainwater system Guidance notes for the installation of systems with WFF filter and twin submersible Multigo pumps with pressure switch control. These notes are intended as a guide only. Details may vary from system to system, depending on such factors as layout and type of tank used. The system is made up of a number of separate components. Some of these are to be located in the underground storage tank, whilst the system controls, the mains water top-up assembly and the level gauge (if used) are to be fitted in a convenient location within the building (e.g. utility or plant room). The schematic diagram that follows on page two gives a general overview of the layout. IMPORTANT:

• Please read and understand these notes fully and plan where each of the components will be fitted before commencing work.

• Refer to the accompanying drawings.

• The 32mm MDPE pipe should be black, not blue, or marked to distinguish it from the mains water supply.

• Interior pipework should also be clearly identified as non-potable. We stock a self-adhesive marker tape for this purpose.

• Install the WFF filter(s) following the instructions included with it. If you have not seen a WFF filter before this is particularly important as the filter works in an unusual way.

o Mains services required:- 230v power supply to control panel 230v power supply to mains Top-up 230v power supply to level gauge Mains water supply to mains Top-up

All electrical work should be carried out by a qualified electrician


1

2 3

7 4

5

8

6a 6d

11

10

9

Components 1. WFF filter 2. Smoothing inlet 3. Submersible pumps 4. Suction filters 5. Pump control unit (panel and switchboard). 6a. Top-up solenoid valve 6b. Top-up float switch 6c. Top-up type A air gap 6d. Junction box 7. Dry run float switch 8. Expansion Vessel 9. Pressure hoses 10. 150mm duct for cables and hoses 11. Overflow trap 12. Level gauge (optional)

WISY rainwater system with WFF filter and dual submersible pumps to provide duty/standby facility

mains water supply

to waste to waste

Rainwater is collected from the roof drainage system by the underground Wisy WFF vortex filter (1). This filters out the debris from the water and diverts about 90% of it into the storage tank. The remaining water goes to soakaway or storm drain in the usual manner, as does the excess water from the tank. As water enters the tank it passes through a smoothing inlet, (2) which calms the flow of water and prevents disturbance of the float switch and any sediments.

Water is then supplied on demand by the twin submersible pumps (3) through floating suction filters (4) to specific outlets, usually WCs, washing plants etc. The pumps are controlled by a control unit (5), which turns the pumps on and off when required. The control unit comprises a switchboard, and control panel, the panel can provide duty/assist and/or duty/standby and provides duty pump cycling and tank empty alarm. A float switch (7) provides dry-running protection, and an expansion vessel (8) prevents pump "hunting".

Mains water top-up is provided by a solenoid valve, (6a) controlled by a float switch in the storage tank (6b). Water is discharged to the tank via a type A air gap tundish (6c) compliant with current water regulations. This gravity-feeds to the tank through 50mm pipe that then connects to the outlet pipe from the filter.

Pressure hoses (or MDPE pipe) (9) and cables are ducted to the building through a 160mm drainage pipe (10). An alternative is to use an MDPE pressure pipe in the ground and to duct the cables only in a 100mm pipe.

An overflow trap (11) provides a water seal against any foul odours from drains. N.B. – an anti-backflow version is available when connecting to sewer.

An optional level gauge (12) gives a visual indication of tank water level.

12

6b

6c


Type AA air gap

Solenoid valve

Mains water top-up to tank

Expansion vessel

Control panel Switchboard

Pressure switches

Isolating valves

Pressure gauge

NRVs

Dry-run float switch

Top-up float switch

To outlets

2 no. delivery pipes and 4 no. cables through 150mm service duct. Pumps & float switches supplied with 20m cables. Where additional length is required, cables must be extended by installer.

Schematic for mechanical & electrical connections for duty/standby system


A B C D E F G

Yellow top-up float switch

Control panel See diagram page 10

WIRING SCHEMATIC FOR DUTY STANDBY PRESSURISED SYSTEM.

Notes: Pump cable is 20m length, Solenoid valve is supplied with 1.5m cable Float switches are all pre-wired with 20m length of cable. The pump control and the top-up control are by two independent circuits. The pump control panel must connected be a 20A fused switched supply. This diagram should be read in conjunction with the wiring detail drawing for the control panel on page 10. The junction box to control the mains top-up should be wired as if the yellow float switch were a light switch and the solenoid were a light fitting. Supply should be from a fused switched outlet. If an electric tank level gauge is used, this will require an additional 240v supply via a 3Amp fused spur

Rainwater storage tank

Volt free contacts for Remote alarm or connection to BMS

240V 1~ 20A (for 40/08 pumps)

RAINWATER SUPPLY - Pumped Rising Mains

SWITCHBOARD

Supply to outlets

240V 1~ 3 A Fused supply

Pipework to Expansion vessel

Junction box See note

Red dry run protect float switch

Drinking water supply

Solenoid valve

Duty and Standby pumps


Procedure Pipework. When using a storage tank located below ground with the WFF vortex filter(s), three entry holes will be required into the tank. - One to accept the inlet pipe from the filter unit(s) (and the mains top up water)

N.B. - depending on the number and type of filters being used this may be 100mm, 150mm or 200mm

- One to accept a 150mm pipe to act as a duct through which can pass the power supply cables to the pump and the float switch, the MDPE rising mains and the tube from the level indicator, if used.

- One to accept a 110mm pipe for the overflow to the soakaway - *NB - this must be the lowest entry point. Be sure to obtain a tight seal wherever pipes connect to the tank! One method is

to use a rubber connector such as Osma part no. 4S.206 in a hole 115mm diameter. Rainsava tanks supplied by ourselves are pre-fitted with the necessary connections. Stage 1 - Groundwork 1. A fall of at least 1:100 must be provided for the water inlet

pipes. All pipework in the ground should be bedded and surrounded with 150mm pea gravel or sand.

2. Install the WFF filter(s) according to the instructions supplied

with it(them). Ensure that the two outlet connections of the filter are connected to the appropriate pipes. The lower of the two must connect to the storm drain, the upper one to the tank. Please retain the filters’ instructions as this contains important information regarding maintenance of the filter. N.B. - note that where more than one filter unit is being used, the clean water outlets from all filters must combine into one common pipe before connecting to the tank.

3. Locate the tank in the ground allowing for a sufficient fall from the WFF filter

outlet. With some tanks it may be necessary to fit an inspection chamber over the top of the tank lid in order to bring it to ground level. Some tanks are specifically designed for below ground installation. Others will require a chamber to be constructed.to house the tank Seek advice from your tank supplier. Rainsava tanks supplied by ourselves are supplied with full installation instructions.

4. Lay the 150/110mm pipework to and from the WFF filter and from the tank to the

soakaway. Rainwater downnpipes should join directly to drainage pipes via drain connectors and not via gully traps. This avoids the risk of someone inadvertently pouring undesirable liquids into the system, resulting in contaminated water. (e.g. painters slops, garden chemicals etc.) The pipe leading into the filter must only be connected to rainwater downpipes and must not receive surface water run off. The WFF100 filter accepts standard 110mm pipe. The WFF150 filter accepts 150mm pipe for the rainwater in and wastewater out connections and 100mm pipe for the pipe to the rainwater tank

NOTE Lay the pipework for the mains water top-up from a suitable point in the building. The pipework inside the building should be 50mm waste, then change to below- ground waste pipe using a suitable adapter (e.g. Osma part nos. 4D.299 or 4S.096). This pipe can then be joined to the pipe that connects the filter outlet(s) to the tank. This way both mains and rainwater enter the tank through the same inlet pipe.


Wisy overflow trap

Stage 2 - Storage tank The pipe from the filter to the tank is usually 110mm and should enter the tank and then continue right to the bottom of the tank where it should terminate in a calmed inlet (Wisy part no. EB 03 00, or you could make your own). If using a Rainsava tank purchased through us this item can be pre-fitted.

The overflow pipe from the tank should have an overflow trap on the inside of the tank in order to prevent foul odours entering. Either assemble your own or use a purpose made unit available from us (Wisy part no. US 10 05). If using a Rainsava tank purchased through us this item is pre-fitted. Lay the 150mm pipe to act as ducting from the building to the tank. Avoid sharp bends to ease the task of feeding the pipe and cables through the duct (use two 45º bends

rather than one 90º). A nylon draw-cord should be placed into the duct when it is laid to enable the cables to be pulled through. Do not backfill any trenches until the installation is complete and the system has been tested. Lay or feed into the duct the 32mm MDPE pipe from the house to the tank: the pipe should protrude into the tank. Pumps. Follow the separate instructions for the Multigo pumps and remember to fit the rubber feet to the baseplates. Assemble the lengths of plain rubber pressure hose and the brass fittings and the worm-drive hose clamps as shown in the diagram. Connect these to the outlet (top) ports of the pumps. The hoses will have to be cut to length so that they rise vertically from the pump to be connected to the MDPE pipe from the duct (do this with the assembled pump in the tank on its platform). If the hoses are left long then pressure will tend to push the pumps over and any kinking of the hoses will shorten their useful life. N.B. - Use a thread sealant (e.g. Loctite) on the brass nipples where they fit into the pump body. Suction Filter. Fit the floating suction filters (SAFF) by attaching the 1m length of flexible suction hose (with pre-fitted brass fittings) to the inlet

Calmed inlet

11/4” BSP

1” BSP

1” ID rubber pressure hose

Brass elbow connector

32mm MDPE pipe

Suction filter


(bottom) port of the pump in the same way. The floating suction filter can now be fitted to the other end of this hose. Ensure all joints are tight.

Dry-run float switch. (Red float) Fit the float switch assembly to one of the pumps according to the instructions supplied with the unit. The worm-drive clamp can be fitted to the body of the pump, but ensure it is not likely to foul on the suction filter.

The ‘switch point’ of the float switch must be above the level at which the suction filter can no longer extract water, we recommend fixing the clamp approximately 25cm above the base of the pump. (If required a secondary alarm dry run switch should be fitted in the same way but just above the pump dry run switch. The alarm switch may be a two way switch; if so it should be wired in the emptying mode i.e. using the brown and black wires.) Top-up Float switch. (Yellow float) Fit the float switch assembly as above to the other pump, in this case the ‘switch point’ of the float switch must be about 5cm above the level at which the dry-run switch isolates the pump, we recommend fixing the clamp approximately 30cm above the base of the pump. In situations where the inflow of mains water to the tank is limited and flow out of the tank is high, it may be necessary to increase the height of the yellow floatswitch. Carefully lower the complete assembly (pump, float switch and suction filter) into the tank using the cord supplied that attaches to the ring on top of the pump. This cord must remain attached in case you ever need to remove the pump. The loose end should be tied to a convenient point where it can be easily reached. (it may be a good idea to fit a brass or stainless steel eye to the inside of the tank for this purpose). Repeat for the other pump so that both are located on the pump platform.

The complete pump assembly should now look like this.

30cm cm


NOTE. If this is done without water in the tank, or if it is done after the pipes have been connected to the Switchboard then the pumps will need to be primed. This can be done by opening a plumbing joint (usually where the flexible hose meets the MDPE) with enough water in the tank to half submerge the pumps, so that air can be vented N.B. - Rainsava tanks are fitted with a platform directly below the access shaft on which the pumps should stand For pumps fitted with a floating suction filter (SS 99 31) - Once in the tank, orientate the pump so that the suction filters are facing along the length of the tank – this ensures that there is no risk of the filters becoming caught on the side of the tank as it empties.

With the pump in its final position, connect the 32mm MDPE pipe from the service duct to the brass elbow fitting at the top of the rubber pressure hose.

! x


Stage 3 - Interior work Mains top-up assembly. Plumbing - Fit the hose with the solenoid valve and tundish to the wall. The tundish fits directly into the 50mm waste pipe you previously installed. Connect the other end to the mains water supply, having first closed the integral manual isolating valve. Electrical – The wiring for the top-up is a simple independent switch circuit. In a domestic situation - Connect the lead from the float switch into the special ‘piggy back’ adapter according to the instructions supplied with the top-up assembly. Plug the European plug from the solenoid valve into the socket of the ‘piggy-back’ adapter. Plug this into the UK adapter (which should be fitted with a 5 or 3 Amp fuse) and then this in turn into a 13 amp mains socket. In a commercial or industrial situation – A junction box from a 5 Amp switched fused spur may be more appropriate, in this case wire a suitably rated junction box so that the Yellow float switch can switch the power to the solenoid. Water Level Indicator (if supplied). Mount the display unit in a suitable location inside the building. Follow the separate instructions supplied with this unit. The air tube that is supplied with the unit should be long enough to reach to the base of the tank. Additional tube and connectors are available if required. Control Panel Locate the panel on a suitable internal surface. Wire the float switches, pressure switches, pumps, external alarms and the mains power into the control box as indicated on the wiring diagram and the "switchboard notes" below. The generic drawing on page 3 shows the general arrangement and describes how the system functions. Refer also to the manufacturers instructions that are packed in the same box. Switchboard. This switches the pumps on and off when required; for connection details see the switchboard notes on page 11. Fix the switchboard to the wall with the inlets at the bottom. N.B. – ensure a minimum of 150mm clearance to both sides of the board to allow access to the pressure switches. Connect the MDPE pipes to the 32mm fittings that are the bottom inlet of the switchboard.


Connect a pipe leading to the expansion vessel to one of the top 1" bsp sockets at the top of the Switchboard. The expansion vessel is supplied with a flexible braided hose connector; - please make sure this is connected to the vessel to reduce vibration noise. The internal pipework to the WCs and other outlets can now be connected to the other top 1" socket. The switchboard contains isolating valves and drain/vent valve to assist commissioning and future maintenance of the system. Internal pipework Apply marker tape to all pipes in the building that are connected to the system, such as the supply pipes to the WCs and washing machine. The pipes should be clearly labelled along their entire length and should state that the pipes content is ‘unwholesome’, ‘non-potable’, ‘not for drinking’ or similar. This clearly identifies the water as being other than from the mains supply.

RECLAIMED WATER NON-POTABLE


G MIN G 2 G 1

L

N

E

L

N

E

L

N

E

NC

C NA

A B C D

E G F

A - Alarm sensor input - low level - dry run protect (Red) float switch, (Normally SC, Alarm OC) B - Switch G2 input (with 2 Second delay) for assist pump and standby facility - pressure switch, (common and break on rise connections) C - Switch G1 input for alternating duty pump- pressure switch, (common and break on rise connections) D - Alarm remote output volt free contacts (common, alarm on and alarm off) E - Pump 1 power F - Pump 2 power G - Power from main switch 240V 20 Amps. Note Top-up float switch (Yellow) is a separate circuit – see above NB Panel also contains:-

- Door interlock main switch - Thermal circuit breakers (with optional auxiliary contacts for remote alarm indicating circuit open and/or circuit closed) - Pump protection fuses - Auxiliary circuit protection fuse

Panel is protected to IP55, enclosure is drilled with six holes and supplied with six cable glands

Duty standby /Duty assist Control panel - Wiring Details


Switchboard Notes

To pressure vessel (flexible hose is available to be connected to vessel).

To rainwater outlets

Duty switch Terminal 1 Common, and Terminal 2 break on rise (Nothing to middle terminal) to G1 terminals in control panel

Delivery pipes from pumps (32mm MDPE)

Pressure gauge

Bleed / draindown valve

Assist switch Terminal 1 Common, and Terminal 2 break on rise (Nothing to middle terminal) to G2 terminals in control panel

Non-return Valves

Notes: o Switchboard to be appropriately drilled for fixings to a secure

surface. o Switchboard must be installed in a dry, frost-free location o Board measures approximately 300mm high x 400mm wide o Working space is required at each side of the pressure switches for

commissioning and adjustment.(approx 150mm) o Switchboard should be mounted vertically as shown above o To adjust pressure switch please see manufacturers instructions


Stage 4 - Commissioning procedure If you are carrying out your own commissioning, you should follow the procedure below. (Alternatively, we can commission for you once installation is complete.) As part of the commissioning process it will be necessary to check that all the equipment has been installed in accordance with these installation notes. Please note that the pressure switch thresholds have been set to approximately meet the requirements of a generic site (unless we have been provided with details your particular site as part of your order), In either case these thresholds will need to be checked and probably altered as the switches are sensitive and the settings may change during transit or handling on site. A. Refer to the manufacturers information for; - pumps, control panel,

pressure switches, and float switches. B. Ensure that there is enough water in the rain tank to raise the dry run

switch(es) and that the suction filter is below water level. C. Ensure that the Expansion Vessel is pre-pressurised to a pressure of at

least: The static pressure in the system above the vessel, plus 1bar D. Ensure that the Valve to the expansion vessel is open E. Check all wiring connections to the control panel. F. Check the plumbing connections from suction filter to outlets. G. Open an outlet to the system. H. Open the valve on the switchboard. I. At panel switch pumps to off J. Switch on power to the panel. K. If the tank is still “empty” at this stage, the panel alarm should activate

(and isolate the pumps), the solenoid valve in the mains water top-up should open. If necessary (e.g. if splashing occurs at the tundish), reduce the flow by adjusting the manual valve on the top-up assembly. The alarm should revert to the ok condition as the red floatswitch rises - well before the top-up water switches off. The solenoid valve should shut off the mains supply when the water in the tank raises the yellow float switch.

L. Switch pumps to automatic, The “duty” pump should activate and begin pumping water, If not go to ( 1 ) below

M. As soon as the water is being pumped without air, shut the valve on the switchboard,, the pressure gauge should then rise and the pump should switch off, (if not go to ( 2 ) below) note the “duty pump switch off pressure” in the table below

N. Switch each pump, in turn, to manual and note the “maximum pump pressure” for each pump in the table below.

O. Watch the pressure gauge while slowly opening the valve on the switchboard, when the pump switches on note the “duty pump switch on pressure” in the table below

P. Close the valve on the switchboard.


Q. Switch one pump off and open the valve on the switchboard, On each alternate pump cycle, the standby facility in the panel should turn on the other pump when the pressure has dropped to below the “standby pump switch on pressure” but only after a delay of approx 2 seconds. If not go to ( 3 ) below. This delay will mean that listening to the click of the pressure switch (rather than observing the pump) is required to record the Standby pump switch on pressure in the table below.

R. Close the valve on the switchboard and when the pump stops record the Standby pump switch off pressure in the table below.

S. Open the valve on the switchboard and switch the off pump on T. Refer to the table below and check that the pressure switch thresholds are

approximately as follows:- Duty pump switch off pressure = approx 0.5 bar below max pump

pressure Duty pump switch on pressure = approx 1.0 to 1.5 bar above system

static pressure (height to top outlet in meters / 10 =bar)

Standby pump switch off pressure = approx 1 bar below max pump pressure)

Standby pump switch on pressure = At least 0.2 bar below duty pump switch on pressure.

Pressure switch thresholds can be determined by listening for the click as the pressure rises or falls, If the thresholds are found to be very different from those above , adjust after referring to the manufacturers instructions.

U. Turn pumps off , allow system pressure to fall to static, and review the pressure in the expansion vessel it should be set to 0.2bar below pump switch on pressure. Record on table below.

V. Close the outlet that was opened at G. above W. If the tank was not empty at (K) above then it will be necessary to raise the

pumps (Floatswitches) to check that the floatswitches control the top-up and the alarm as intended.

Remedial measures following “faults” found during commissioning 1. (Duty pump does not switch on)…..will the pump switch on manually? If

not check pump wiring and pump plumbing - including check that the pump is primed, if so, check the pressure switch wiring, operation and switching thresholds. Only after doing these checks should you adjust the switch thresholds – see manufacturers instructions.

2. (Duty pump does not switch off)…..Check the duty pressure switch wiring – IF this is ok then adjust the pressure switch to turn the pump off at approx 0.5 bar below the maximum pump pressure – see manufacturers instructions.


3. (Standby pump does not switch on)….. Will the other pump switch on manually? If not check pump wiring and pump, if so, check the pressure switch wiring (especially that the pressure switches are wired to the correct control panel terminals) and operation,

4. If at any point the pump thermal protection trips then investigate possible electrical and pump operation problems before resetting

Your rainwater system is now operational and should require no further routine attention other than regular checking and cleaning of the WFF filter insert. Normally, three - four times yearly is enough, but check regularly at first until you establish the appropriate time interval for your situation. If a lot of dust is present the cleaning times may be more frequent. N.B. it is very important that the filter is kept clean and failure to do so will result in a decrease in efficiency If you encounter any problems or are unsure about how to proceed with any part of the installation, please call our support line on 01452 772000. If for any reason you need to prevent the WFF filter from operating (e.g. work on the storage tank or the inlet pipe), a ‘blind’ filter insert is available for hire from Rainharvesting Systems Ltd. This allows all the water to pass directly to the soakaway outlet. We are continually striving to improve our products and we welcome any feed back from clients and installers that may assist us.


Notes RECORD OF PRESSURE THRESHOLDS AT COMMISSIONING Readings taken by…………….

Reading on date / /

Static head above switchboard.

Maximum pump pressure pump 1

Maximum pump pressure pump2

Duty pump switch off pressure

Difference between lowest max pump pressure and duty switch off pressure = bar

Duty pump switch on pressure

Difference between duty pump on and duty off pressures = bar

Standby pump switch off pressure

Standby pump switch on pressure

Pressure vessel Pre-charge pressure

Installation procedure for the Wisy Rainwater...

Documents

Transcript of Installation procedure for the Wisy Rainwater...