Installation Machine Customers REV.02 C.140042-43 INGLESE

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ROTATIONAL MOULDING TECHNOLOGY VIA CROSA, 53 - CERANO (NO) - ITALY

Tel. : +39 0321 772021 Fax : +39 0321 772027

E-Mail : [email protected] Web site : www.polivinil.com

www.rotomachinery.com

MMAACCHHIINNEE IINNSSTTAALLLLAATTIIOONN

ROWAD

Machine Type : PRM5000 4C Year Production : 2014

PP OO LL II VV II NN II LL RR OO TT OO MM AA CC HH II NN EE RR YY SS .. PP .. AA ..

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SUBJECT

MACHINE PRM5000 4C INSTALLATION

Dear customer,

We are sending you some instructions to prepare the installation of your PRM5000 4C. Please complete the following document to be sure that everything is ready to install your PRM5000 4C.

Please return the What has been Done? sheet signed as soon as everything has been done.

If You have any question or if You need further information, please contact Polivinl Rotomachinery S.p.A.

Thanks in advance for Your cooperation.


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INDEX

1 JUST A REMINDER .......................................................................................................................................... 4 1.1 MACHINE LAY OUT CONNECTION ....................................................................................................................... 5

2 WEIGHTS - PRM5000 ........................................................................................................................................... 8 2.1 COOKING CHAMBER ............................................................................................................................................. 8 2.2 CENTRAL PART ..................................................................................................................................................... 9

3 BURNER ................................................................................................................................................................ 10 3.1 THERMIC GROUP CONNECTION DIAGRAMS ........................................................................................................... 11

4 CIVIL WORK ....................................................................................................................................................... 13

5 POWER REQUIREMENT .................................................................................................................................. 14

6 MACHINE CHIMNEY ........................................................................................................................................ 15

7 JIB CRANES ......................................................................................................................................................... 16

8 TOOLS REQUIRED FOR INSTALLATION.................................................................................................... 17

9 MANPOWER/WORKFORCE REQUIRED...................................................................................................... 17

10 WHATS DONE? .................................................................................................................................................. 18


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1 JUST A REMINDER

As we will be ready to install your PRM5000 4C in a very short time, we would like to remind you that the following items must be prepared before the installation:

- Prepare the electrical, gas, air and water setting up as mentioned in the relevant chapter in order to make the right plant connections.

- Arrange the number of operators needed to unload the plant from the truck and for the assembly.

- Prepare the needed space for the assembly in the plant installation area.

- Put at the operators' disposal the equipments necessary to unload, to move and to assembly

the plant.

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1.1 MACHINE LAY OUT CONNECTION

Ref. Number Description

01 Fuel Connection

02 Moulding chamber exhaust flange

03 Compressed Air Connection 6/8 bar 1/2" Maximum consumption: 50.000Nl/h

04 Electric coupling 380 V 60 Hz

05 Water Connection 1/2 Maximum water consumption: 45 L/h (water consumption only for mist)

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Scale 2:1

- OVER HEAD CRANE 5 TON -

- WWTU ROTO MOLDING -

500 m3500 m3500 m3500 m3

SILOSILOSILOSILO

- Polymer (Powder) Silo "B" -

5.5 meter-24 meter heigth

13141516

- OVER HEAD CRANE 5 TON -

- M E Z Z A N I N E -

13141516500 m3 500 m3 500 m3 500 m3

DO NOT SCALEUNLESS OTHER WISE STATED

SECTION THRU " C - C "ELEVATION VIEW ON

PLAN VIEW

= 0.00

= +0.30

= +2.80

= +10.30

= +12.70

FINISHED GRADE LEVEL

FINISHED GROUND FLOOR LEVEL

TOP OF MASONRY BLOCK WALL

EAVE HEIGHT

RIDGE HEIGHT

Insulated metal roofEave Gutter

- Polymer (Powder) Silo "B" -

C

AUTOMATIC

DEBAGGING M/C

SLIDING DOOR

500 m3 500 m3 500 m3 500 m3

MDB-3.1

- UTILITY ROAD -

WWTU-ROTO MOLDING PLANT

MSSB-4.2

OFFICEOFFICEOFFICE

-OVER HEAD CRANE 5 TON CAPACITY-

-OVER HEAD CRANE 5 TON CAPACITY-

7.7 x 6.05 7.7 x 6.05 7.7 x 6.05

O

P

E

N

O

P

E

N

TRENCH 1

TRENCH 2

T

R

E

N

C

H

2

WEIGHING

SCALE

WEIGHING SCALE

MDB-3.3MDB-3.2

MSSB-4.3

BLOWERS

- M E Z Z A N I N E -

- WARE HOUSE -

AREA

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2 WEIGHTS - PRM5000

2.1 COOKING CHAMBER

- Moulding Chamber Total Weight: 21.850 kg - Dotted Area Surface: 314065 cm2 - Overall Leaning Surface: 3400 cm2 - Weight on the Dotted Area Surface: 1.200 kg/m2


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2.2 CENTRAL PART

- Central Part Total Weight: 13.899 kg - Weight IN1S: 290 kg - Weight IN2S: 290 kg - SA1 BD1+ Mould + Material Weight: 2.491+2.570 kg - OA1 BD1+ Mould + Material Weight: 5.295+1.600 kg - Weight Central Part +3SA1+1OA1: 38.297 kg - Overall Leaning Surface: 14.020 cm2 - Dotted Area Surface: 25.4460 cm2

- Weight on the Dotted Area Surface: 1600 kg/m2


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3 BURNER

BIFUEL: LPG DIESEL Required pressure 300 Millibar

Burner Main power: 930 kW

Burner Ramp:

Liter Counter: 1

We enclose, for Your reference, the data of the Weishaupt agent in Your Country.

UNITED ARAB EMIRATES

Weishaupt

Middle East Marketing Corporation FZC

Saif Zone, Sharjah - UAE United Arab Emirates

Tel +971 6 5545656

Fax +971 6 5545657

www.memco-group.com

[email protected]

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3.1 THERMIC GROUP CONNECTION DIAGRAMS

DIESEL CONSUMPTION: 40 L/h


LPG CONSUMPTION: 50 L/h

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4 CIVIL WORK This job will be done at the time of installation

The raceways are marked with the red line. The raceway placed on the side of the platform for the 4 meters as indicated, ha to remain uncovered because there is the rack to move the platform.

This is the section to make the cut in the

floor to make the raceways with the electric

cables pass through.


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5 POWER REQUIREMENT

Volts: 380 V - 60 Hz Phase: 3 Phases + Ground Max Power: 95 kW (Single Machine)

Ask Your electrician to place the power line in the supply point You need to use the plant.

These procedure must be necessarily made before the arrival of our technician.

COMMENTS:...


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6 MACHINE CHIMNEY

Herewith enclosed you can find the drawing of the flange for the fumes exhausting fan of the moulding chamber to foresee the fumes exhausting.

Thanks to the enclosed drawing of the flange, we kindly ask You to arrange the installation of a pipe for the fumes exhausting outside the building, possibly on the roof. If the plant is equipped with moulds cooling chamber with exhausting fan, You have to arrange the installation of a steams exhausting fan outside the building. These works have to be made during the assembly phase of the machine in order to perform a correct assembly.

EXAMPLE OF PIPE SMOKE EXTRACTION

STAINLESS STEEL TUBE WITH INSULATION


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7 JIB CRANES

MODEL GBA VERSION T TYPE T40Z65 special

Lifting Capacity: 1.500 kg

Height: 7.500 mm

Arm: 5.000 mm


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8 TOOLS REQUIRED FOR INSTALLATION

Lifting equipments necessary to assembly and to move the parts of the plant:

Forklift with a capacity of 6 Ton at least and the forks with a length of 2 m.

Crane with a lifting capacity of 10 Ton and a jib to move the material at a distance of 7 meters (for a period of first two weeks).

9 MANPOWER/WORKFORCE REQUIRED

The two technicians of Polivinil Rotomachinery S.p.A will supervise the machine assembly; the customer will have to provide technical workforce of minimum 6 workers and 1 forklift/track crane operator.

COMMENTS:...


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10 WHATS DONE?

List of the operations to make:

To provide Gas line regulator. To provide Electrical Connection. To advise your plumber supplier (Weishaupt). Power line 380 V 60 Hz. To advise the technician that will be at disposal to install the fumes exhausting pipe. To draw the plant position on the floor. To supply the air line for the connection.

To arrange the technicians to unload and to assembly the plant. To confirm that you have the moulds. Please inform Polivinil Rotomachinery S.p.A. if, in the area where the machine will be

installed, our technician will have the possibility to use a Wi-Fi connection by means of his own portable devices.

Date, _____________ Signature: ______________________

Installation Machine Customers REV.02 C.140042-43 INGLESE

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