Installation Ipasolink 1000

i iPASOLINK 1000CHAPTER I INSTALLATION

CONTENTS1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2. COMPOSITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12.1.1 IDU and ODU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22.1.2 Pole Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32.1.3 iPASOLINK 1000 Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32.1.4 IDU and ODU for 1+0 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42.1.5 IDU and ODU for 1+1 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.2 iPASOLINK 1000 IDU Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62.2.1 Cards for Universal Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2.2.1.1MODEM-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62.2.1.2STM-1A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62.2.1.316E1-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62.2.1.4GbE-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72.2.1.5AUX-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72.2.1.6MSE-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72.2.1.7CWDMFA/CWDMFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

2.2.2 Fundamental Cards for iPASOLINK 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82.2.2.1MC-M (Main Card). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82.2.2.2PS-M (Power Supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82.2.2.3TERM-M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2.2.3 CWDM Filter Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92.2.3.1CWDMFA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92.2.3.2CWDMFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9iPASOLINK 1000: INSTALLATION NWD-118789-04EDecember, 2011

3. UNPACKING IDU and ODU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

4. MOUNTING IDU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Mount IDU / CWDM Filter Box Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 Replace FAN Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.3 Replace MODEM-A/(*)-A Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4.4 Replace MC-M Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4.5 Replace CLK2M-C Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

ii CONTENTS4.6 Replace PS-M Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

4.7 Replace PS-M Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

4.8 Replace TERM-M Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

4.9 CWDM Filter Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-224.9.1IDU and Filter Box Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-224.9.2Mount CWDMF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23

4.10 Mount SFP Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-244.10.1SFP Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-244.10.2Colored SFP Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

5. MOUNTING ODU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Antenna Direct Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35.1.1 Basic Installation for Antenna & ODU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35.1.2 With Hybrid/Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-185.1.3 With TX Span Attenuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-365.1.4 With Ortho-Mode Transducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39

5.2 Feeder Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-455.2.1 For Coaxial Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-455.2.2 For Waveguide Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-495.2.3 For Waveguide Connection with Hybrid . . . . . . . . . . . . . . . . . . . . . . . . . 5-54

5.3 Other Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-605.3.1 Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-605.3.2 Rack Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64

5.4 Hybrid Combiner Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66

6. ADJUSTING CABLE ENDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1 5D Coaxial Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

6.2 8D Coaxial Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32

6.3 Other Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44

7. WIRING and FORMING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1 Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.2 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27.2.1 Connector Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27.2.2 Connect I/F Cable with L-angle Plug to IDU . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7.3 Rout Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67.3.1 Grounding Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6NWD-118789-04E iPASOLINK 1000: INSTALLATION

7.3.2 IF Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

CONTENTS iii 7.3.3 Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-77.3.4 16E1, STM-1, GbE and AUX Signal Cables . . . . . . . . . . . . . . . . . . . . . . . . . 7-87.3.5 XIF Coaxial Cables (XPIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

7.3.5.1Connection for XPIC 1+0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-97.3.5.2Connection for XPIC 1+1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

7.3.6 Cables Using CWDM Filter Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-117.3.6.1Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-117.3.6.2For CWDMF on IDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-127.3.6.3For CWDM on Filter Box Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

7.4 Connector Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-137.4.1 MC-M Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-137.4.2 TERM-M Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-147.4.3 PS-M Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-157.4.4 AUX-A Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-167.4.5 16E1-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

8. GROUNDING THE FRAME. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

9. WATERPROOFING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

10. START-UP and SHUT-DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.1 Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10.2 Shut-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3

10.3 System #2 #4 ODU Expansion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3

11. ORIENTING ANTENNA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1iPASOLINK 1000: INSTALLATION NWD-118789-04E

iv /END CONTENTSThis page is intentionally left blank.NWD-118789-04E iPASOLINK 1000: INSTALLATION

OVERVIEW 1-11. OVERVIEW

The standard installation is summarized in this section. Following shows the typical installation work flow and guides to IDU installation, ODU installation, Antenna (ANT) installation, waveguide connection and coaxial cable connections. The installation flow chart is shown below.

This product is a part of the radio link system, and is intended to be connected with a external antenna.

This product should be installed and operated by skilled personnel.

After the installation, the system should be ensured to comply with the relevant limits for general public exposure specified as basic restrictions or reference levels in the council Recommendation 1999/519/EC.

Unpacking IDU(see Section 3.)

Unpacking ODU(see Section 3.)

Mounting ODU(see Section 5.)

Mounting IDU(see Section 4.)

Groundingthe Frame

(see Section 8.)

Terminating Cables(see Section 6.)

Waterproofing (see Section 9.)

Wiring and Forming(see Section 7.)

Orienting Antenna(see Section 11.)iPASOLINK 1000: INSTALLATION NWD-118789-04E

Figure 1-1 Typical Installation Flow Diagram

1-2/END OVERVIEWThis page is intentionally left blank.NWD-118789-04E iPASOLINK 1000: INSTALLATION

COMPOSITIONS 2-12. COMPOSITIONS

2.1 OverviewEach unpacked component of the [ ] GHz [ ] MB digital radio system must be checked as shown below:

Contents List Subsection

IDU and ODU 2.1.1 IDU and ODU

Mounting Bracket 2.1.2 Pole Mounting Bracket

iPASOLINK 1000 Composition 2.1.3 iPASOLINK 1000 Composition

Installation Kit 2.1.4 IDU and ODU for 1+0 System2.1.5 IDU and ODU for 1+1 System2.2.1 Cards for Universal Slots2.2.2 Fundamental Cards for iPASOLINK 10002.2.3 CWDM Filter BoxiPASOLINK 1000: INSTALLATION NWD-118789-04E

2-2 COMPOSITIONS2.1.1 IDU and ODU

Note*: Two spare fuses are provided in the IDU packing box.

Figure 2-1 Contents of Cards

No. Description

1 TRP-( )G-1D (ODU)

2 MDP-400MB-1BB (IDU)

3 O-Ring (Attached to the waveguide type ODU)

4 Power Connector [Housing (AMP: 1-178288-8 (x1 ea)) or DK-3100S-10R (x1 ea) and Socket Contacts (AMP: 1-175218-2 (x10 ea))]

5 Cylindrical Fuse (ES1-12500 (250 V/12.5 AH))*

31

5

4

(13-42 GHz)(6-11 GHz)

2NWD-118789-04E iPASOLINK 1000: INSTALLATION

COMPOSITIONS 2-32.1.2 Pole Mounting Bracket

Figure 2-2 Pole Mounting Bracket

2.1.3 iPASOLINK 1000 Composition

Figure 2-3 iPASOLINK 1000 Composition

No. Description

1 Pole Mounting Bracket for Coaxial Cable (6/7/8 GHz)/Waveguide Connection Type

2 Pole Mounting Bracket for Antenna direct Mounting Type

(Supplied with Antenna)

2

1

Universal Slot #1 Universal Slot #2 Universal Slot #3 Universal Slot #4


Universal Slot #9

Universal Slot #10

MAIN CARD 1

TERM PS 1

FAN1

FAN2

Main Card Slot #2


PS Slot #2

Slot #

Slots for fundamental cards that must be mounted.

Slots for option cards, which can be left vacant.

PS Power Supply

Main Card Slot #1iPASOLINK 1000: INSTALLATION NWD-118789-04E

2-4 COMPOSITIONS2.1.4 IDU and ODU for 1+0 System

Figure 2-4 IDU and ODU to be Installed for 1+0 System

ODU (13-42 GHz)N-P connector N-P connector

ODU (6-11 GHz)Earth Screw

(FG)

TNCP Connector

Earth Screw (FG)

Earth Screw(FG)NWD-118789-04E iPASOLINK 1000: INSTALLATION

COMPOSITIONS 2-52.1.5 IDU and ODU for 1+1 System

Figure 2-5 IDU and ODU to be Installed for 1+1 System

ODU (6-11 GHz)ODU (6-11 GHz)N-P connector

TNCP connector

N-P connector

ODU (13-42 GHz)

N-P connector

TNCP connector

N-P connector

Earth Screw Earth Screw

ODU (13-42 GHz)Earth Screw Earth Screw Earth Screw Earth Screw

(FG)

(FG) (FG) (FG) (FG)

(FG)iPASOLINK 1000: INSTALLATION NWD-118789-04E

2-6 COMPOSITIONS2.2 iPASOLINK 1000 IDU Components

2.2.1 Cards for Universal Slots

2.2.1.1 MODEM-A

2.2.1.2 STM-1A

2.2.1.3 16E1-A

TNC Connector

Earth Screw XIF Connectors MD/ODU PWR Switch

SFP Module Ports CLASS 1 LASER PRODUCT

MDR ConnectorNWD-118789-04E iPASOLINK 1000: INSTALLATION

COMPOSITIONS 2-72.2.1.4 GbE-A

2.2.1.5 AUX-A

2.2.1.6 MSE-A

2.2.1.7 CWDMFA/CWDMFB

See 2.2.3 CWDM Filter Box.

RJ45 Modular PortsCLASS 1 LASER PRODUCT

SFP Module Ports

Hi-Density D-Sub (44) ConnectoriPASOLINK 1000: INSTALLATION NWD-118789-04E

2-8 COMPOSITIONS2.2.2 Fundamental Cards for iPASOLINK 1000

2.2.2.1 MC-M (Main Card)

2.2.2.2 PS-M (Power Supply)

2.2.2.3 TERM-M

Protection Switch

OW Outlet

CALL Push Button

USB Port R45 Modular Ports

SFP Module Ports

High-Density D-Sub 44-pin Connector

CLASS 1 LASER PRODUCT

Power Supply Connector

R45 Modular Ports

High-Density D-Sub 15-pin ConnectorNWD-118789-04E iPASOLINK 1000: INSTALLATION

COMPOSITIONS 2-92.2.3 CWDM Filter Box

NOTE: CWDM Fitter Box (CWDMF) is not a managed object within IDU. Thus, retrieving the information of status, inventory, etc., regarding the CWDMF is not available. However, the inventory information for the Colored SFP only can be retrieved.

2.2.3.1 CWDMFA

2.2.3.2 CWDMFB

SFP Module Ports LC Connector PortCLASS 1 LASER PRODUCT CLASS 1M LASER PRODUCT

SFP Module Ports LC Connector PortCLASS 1M LASER PRODUCTCLASS 1 LASER PRODUCTiPASOLINK 1000: INSTALLATION NWD-118789-04E

2-10/END COMPOSITIONSThis page is intentionally left blank.NWD-118789-04E iPASOLINK 1000: INSTALLATION

UNPACKING IDU and ODU 3-13. UNPACKING IDU and ODU

Procedures for unpacking IDU and ODU are shown in following chart.

IDU: Procedure 3-1

ODU: Procedure 3-2

Note When conveying the IDU or ODU to another place, the original packing should be used to avoid damage.

Procedure 3-1 Method of Unpacking IDU

1 Open the container box.

Shipping Tag / Packing Slip(with bar-code)iPASOLINK 1000: INSTALLATION NWD-118789-04E

3-2 UNPACKING IDU and ODU2 Unbox the contents. The contents are boxed as shown below:

3 Remove the polyethylene sheet from IDU.

Top Pad

(Accessories are taped on the top pad.)

SFPSFP

FUSEFUSE

(Desiccant)

IDU

Polyethylene Sheet

Bottom Pad

Container BoxNWD-118789-04E iPASOLINK 1000: INSTALLATION

4 Inspect IDU.

UNPACKING IDU and ODU 3-3Procedure 3-2 Method of Unpacking ODU

1 Remove the top cover of the packing box.

Recycle Mark

Package Label

Package Label

or

Recycle Mark

Care Label

Care LabeliPASOLINK 1000: INSTALLATION NWD-118789-04E

3-4/END UNPACKING IDU and ODU2 Unbox ODU, cushioning materials (pads) and polyethylene sheet:

3 Remove the polyethylene sheet from ODU.

4 Inspect ODU.

Top Pad

Polyethylene Sheet

Bottom Pad

Container BoxNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING IDU 4-14. MOUNTING IDU

4.1 Mount IDU / CWDM Filter Box MountNOTE: Procedure below uses IDU for example.

Procedure 4-1 Methods of Mounting IDU

1 Supporting brackets are attached on the front of IDU.

2 Mount IDU onto the 19-inch Rack. Example below uses EIA 310-D [IEC-60297] Rack:

Attach and half-tighten two screws (with spring and flat washers) for the bottom side (or for the upper side if the rack is IEC-60917) of the shelf.

Hook the bottom-side (or upper-side if the rack is IEC-60917) keyholes of the flanges onto these screws (). Secure all four screws (with spring and flat washers) including half-tightened screws ().

Front SideRear View

ScrewSpring Washer

Flat Washer

Keyhole

Screw HoleiPASOLINK 1000: INSTALLATION NWD-118789-04E

4-2 MOUNTING IDU3 Since the forced-air cooling fans are built in, IDU does not require spaces for the heat dissipation on its top, bottom and rear when installing onto a 19-inch Rack. However, to install cables, the space of about 1U [1.75 inches; 44.45 mm] each above and below the IDU is required.

IDU

1U

1U

(wall)

1U = 1.75 inches / 44.45 mm

1U

(side view)NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING IDU 4-34.2 Replace FAN UnitNotes

1. NEC recommends that FAN unit be replaced approximately every three years, regardless of its condition.

2. If a FAN alarm occurs, replace the FAN unit immediately.

3. The FAN unit is hot-swappable, which allows the replacement without shutting down the system.

4. When replacing a FAN, a new FAN unit to be mounted should be prepared near.

Procedure 4-2 Replace FAN Unit

1 Dismount the defective FAN

Proceed with the illustrated steps in reverse:

Step 2: Using the screwdriver, loosen the screw.

Step 1: Holding the screw, pull the unit out.

2 Mount a new FAN

Proceed with the illustrated steps in a regular order:

Step 1: Insert the new FAN unit.

Step 2: Using the screwdriver, tighten the screw.iPASOLINK 1000: INSTALLATION NWD-118789-04E

4-4 MOUNTING IDUStep 1

Step 2

FAN Unit

Screw (on lower FAN)

Screw (on upper FAN)NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING IDU 4-54.3 Replace MODEM-A/(*)-A CardNote (*)-A: STM1-A, 16E1-A, GbE-A, MSE-A and AUX-A cards; the

procedures for replacing these cards are the same as that for MODEM-A card, except for the PWR switch that only MODEM-A has.

Procedure 4-3 Replace MODEM-A/(*)-A Cards

1 Set the MD PWR switch on the MODEM-A card to OFF position.

2 Dismount the defective MODEM-A(*) card as shown below:

Using the screwdriver, loosen two screws.

Screw

ScrewiPASOLINK 1000: INSTALLATION NWD-118789-04E

4-6 MOUNTING IDU Holding the screws, pull the MODEM-A off from the slot.

3 Mount a new MODEM-A(*) card as shown below:

Place the card on the card slot guides of the chassis, then carefully push the card till it is fully engaged to the chassis backboard.NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING IDU 4-7 Ensure not to touch any interfacing parts, carefully insert the card further into the slot.

Using the screwdriver, secure the card by tighten the screws.

Warning: Ensure not to touch electrical devices on the card.

Screw ScrewiPASOLINK 1000: INSTALLATION NWD-118789-04E

4-8 MOUNTING IDU4.4 Replace MC-M CardProcedure 4-4 Replace MC-M Card

NOTE: Before starting the procedure, check if the MC-M Card to be removed has its associated MC-M:

If the MC-M Card to be removed is unprotected, or is protected but the last remaining of the two, turn off the power of MODEM-A Card before starting the procedure.

If the MC-M Card has its associated MC-M configuring the protection group, ensure that the MC-M to be removed is on the Standby mode, and in the OOS status.

1 Dismount the defective MC-M card:

Using the screwdriver, loosen two screws.

Pull two ejectors on the card outward.

Ejector

Ejector

Screw

ScrewNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING IDU 4-92 Pull the card out from the slot.

3 Install a new MC-M card:

Place the card on the card slot guides of the chassis.

Carefully insert the card further till it is fully engaged, and press the two ejectors on the card to lock them.

iPASOLINK 1000: INSTALLATION NWD-118789-04E

4-10 MOUNTING IDU(1) Using the screwdriver, tighten the screws.


Screw

ScrewNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING IDU 4-114.5 Replace CLK2M-C CardTo replace the defective CLK2M-C Card on the MC-M Card, proceed with the following:

Procedure 4-5 Replace CLK2M-C Card

1 Dismount MC-M Card following Procedure 4-4 Replace MC-M Card.

2 Dismount CLK2M-C Card:

Remove the screw that secures the CLK2M-C Card on MC-M Card.


Screwsecuring CLK2M-C CardiPASOLINK 1000: INSTALLATION NWD-118789-04E

4-12 MOUNTING IDU Refering to the illustration below, remove the screw that secures the spacer from the rear surface.

Dismount CLM2M-C Card.


3 Mount CLK2M-C Card:

Place the spacer on surface of the MC-M Card.

Spacer

CLK2M-C Card

Screw securing the spacerNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING IDU 4-13 Tighten the spacer using the screw from the rear surface of MC-M Card.

Set the CLK2M-C Card on the connector provided on the MC-M Card.

Secure the CLK2M-C card using the screwdriver and screw.

Spacer

CLK2M-C Card

iPASOLINK 1000: INSTALLATION NWD-118789-04E

4-14 MOUNTING IDU4 Verify the installed CLK2M-C Card.


5 Mount MC-M Card following Procedure 4-4 Replace MC-M Card.

CLK2M-C CardNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING IDU 4-154.6 Replace PS-M CardProcedure 4-6 Replace PS-M Card

1 Power off the equipment:

Disconnect the power cable(s) from PS-M Card(s).

Confirm that the PWR LED lamp(s) is/are off.

2 Dismount the defective PS-M card:

Using the screwdriver, loosen the screws.

Power Cable port PWR LED on PS-M Card 1 Power Cable port

on PS-M Card 2

PWR LED

Screw ScrewiPASOLINK 1000: INSTALLATION NWD-118789-04E

4-16 MOUNTING IDU Holding the screws, pull the card out from the slot.

3 Mount a new PS-M card:

Place the card on the card slot guides of the chassis.NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING IDU 4-17 Suspend the screws by pulling them outward.

Ensure not to touch interface parts, insert the card further till it is fully engaged with the chassis backboard.

Using the screwdriver, tighten the screw.


4 Connect the Power Cable to turn on the power.

Screw


4-18 MOUNTING IDU4.7 Replace PS-M FuseProcedure 4-7 Replace PS-M Fuses

1 Dismount the PS-M card following Procedure 4-6 Replace PS-M Card.

2 Remove the defective Fuse:

Remove the protective cover of the fuse.

Remove the fuse.

3 Set a new fuse.

4 Set the protective cover.


NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING IDU 4-194.8 Replace TERM-M CardProcedure 4-8 Replace TERM-M Card

1 Power off the equipment:

Disconnect the power cable(s) from PS-M Card(s).

Confirm that the PWR LED lamp(s) is/are off.

2 Dismount the defective TERM-M card:

Disconnect the cables if connected.

Using the screwdriver, loosen the screws.

Power Cable port PWR LED on PS-M Card 1 Power Cable port

on PS-M Card 2

PWR LED

TERM-M Card

ScrewScrewiPASOLINK 1000: INSTALLATION NWD-118789-04E

4-20 MOUNTING IDU Holding the screws, pull the card out from the slot.

3 Mount a new TERM-M card:

Place the card on the card slot guides of the chassis. Suspend the screws by pulling them outward.

Ensure not to touch interface parts, insert the card further till it is fully engaged NWD-118789-04E iPASOLINK 1000: INSTALLATION

with the chassis backboard.

MOUNTING IDU 4-21 Using the screwdriver, tighten the screws.


4 Connect cables back in place to TERM-M Card, if required.

5 Connect the Power Cable(s) to PS-M Card(s) to turn on the power.

ScrewScrewiPASOLINK 1000: INSTALLATION NWD-118789-04E

4-22 MOUNTING IDU4.9 CWDM Filter Box

Important: Between the associated sites, a CWDM Filter Box A in one site, and CWDM Filter Box B in the other site must be installed in pair for the use of designated IN and OUT ports. See 7.3.6 Cables Using CWDM Filter Boxes for reference.

4.9.1 IDU and Filter Box MountCWDM Filter Box can be installed in to the Universal Slots, but it has no back pins to connect with IDU. Thus, CWDM can also be placed out of the IDU using a Filter Box Mount (a dedicated chassis for CWDM Filter Box) if no vacant slot is found in the IDU.

CWDM Filter Boxes in IDU (Example)

CWDM Filter Boxes in Filter Box MountNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING IDU 4-234.9.2 Mount CWDMF

Since CWDM Filter Box has no back pins, installing it either on IDU or Filter Box Mount requires to secure the CWDM Filter Box using two screws only:

Insert the CWDMF into the Card Slot, and fasten two screws:

Screw


4-24 MOUNTING IDU4.10 Mount SFP Module

4.10.1 SFP Module

The Small Form-factor Pluggable (SFP) is a compact and hot-pluggable transceiver designed to support Gigabit Ethernet (GbE) and/or SDH (STM-1) in the iPASOLINK.

iPASOLINK offers the following five options for SFP modules:

1) Single Mode Fiber (SMF): This SFP complies with GbE along with SDH. The SFP operates with the 1310 nm laser transmitter and has a duplex LC connector.

2) Multi Mode Fiber (MMF): This SFP complies with 1.25 Gbps 1000 BASE-SX Gigabit Ethernet. The SFP operates with the laser transmitter and has a duplex LC connector.

3) Electrical SFP (RJ45): This SFP complies with 10/100/1000 BASE-T copper interface.

Note SyncE function is not supported on Electrical SFP.

4) Electrical SFP (DIN 1.0/2.3): This SFP complies with STM-1e SDH interface.

5) Colored SFP: See 4.10.2 Colored SFP Module.

The SFP modules also accept LC fiber connectors with Polished Connector (LC-PC) or Ultra Polished Connector (LC-UPC).

For the purpose of the use in iPASOLINK, it is recommended to use SFPs that are

SFP Module Ports [MC-M]

[SFP Module Ports when GbE-A Card(s) is/are mounted.]

SFP Module Ports [STM1-A on any Universal Slot]NWD-118789-04E iPASOLINK 1000: INSTALLATION

designated and supplied by NEC.

MOUNTING IDU 4-254.10.2 Colored SFP Module

For the use of CWDM, following SFP are provided. Depending on the applicable wavelength, a colored tape is applied on the extraction lever of each SFP:

Table 4-1 Types of SFP and Colors

Wavelength Color Indication on Extraction Lever

1470 nm Gray

1490 nm Violet

1510 nm Blue

1530 nm Green

1550 nm Yellow

1570 nm Orange

1590 nm Red

1610 nm Brown

EXTRACTION LEVER iPASOLINK 1000: INSTALLATION NWD-118789-04E

4-26/END MOUNTING IDUProcedure 4-9 Mount SFP Module (Example: IDU)

1 Mount an SFP module onto the SFP port till it clicks and is fully engaged:

SFP modules are mountedNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-15. MOUNTING ODU

The procedures for mounting and dismounting the ODU are described here. There are two types of mounting for the Antenna Direct Mounting type and Feeder Connecting type. The ODU should be installed in the radio station.

The tools for installation are listed in Table 5-1.

Caution1. How to use small and large O-rings are shown in following table. Two

(small and large) O-rings are attached in 18 to 42 GHz band Andrew/RFS direct mount antenna. 11/13/15 GHz band antenna does not have small O-ring (Small O-ring is not used for Andrew/RFS direct mount antenna). If the small O-ring is used for ODU direct mount installation, a gap may occur between ODU and antenna for RF interface. Therefore it may happen transmit or receive level down.

2. Do not apply silicon grease at O-ring.

Note 11/13/15 GHz antenna for direct mount is not possible to connect the ordinary waveguide flanges.

Table 5-1 Tools

Tools

Wrench or Monkey Wrench

Screwdriver

Torque Wrench

SystemAttachment Position of

O-ring (Between:)

O-ringRemarks

Small Size Large Size

1+0 ANT ODU Not used Used Antenna direct mountingANT WG/ODU(18 42 GHz BAND)

Used Not used Waveguide connection

1+1 ANT Hybrid/Coupler Not used Used Antenna direct mountingANT WG/Hybrid/Coupler(18 42 GHz BAND)

Used Not used Waveguide connectioniPASOLINK 1000: INSTALLATION NWD-118789-04E

5-2 MOUNTING ODUNotes1. Do not use both small O-ring and large O-ring simultaneously.

2. O-ring size is different with frequency band as follows:

Position of large sizeO-ring

Position of small sizeO-ring

For Waveguide Connection For Antenna Direct Mounting

ANDREW Antenna

Position oflarge sizeO-ring

Position of small sizeO-ring

RFS Antenna

For Waveguide Connection For Antenna Direct Mounting

32mm

35mm

Large Size O-ring for Antenna Direct Mounting26-42 GHz Band

40mm

10-11 GHz Band 13-23 GHz Band

4 m

m

4 m

m

4 m

m

18/23 GHz Band 32/42 GHz Band

15.6m

m

Small Size O-ring for Waveguide Connection

10.8m

m

1.8

mm

1.8

mmNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-35.1 Antenna Direct Mounting

5.1.1 Basic Installation for Antenna & ODU

Note The details are referred to the installation manual which is attached to the antenna.

Installation of Bracket

1 Install the bracket to the antenna pole,

2 Mount antenna to the bracket,

ANDREW pole mount bracket for other reflector type

Washer

Note *: Tightening torque of 22 Nm for M10.

Three(3) screws*(Apply screwtight to threads before fitting to antenna)

Nut*

Protective capLock washer

ANDREW pole mount bracket for 1 or 2 ft reflector type

Lock washerWasher

Nut

Clamp BracketiPASOLINK 1000: INSTALLATION NWD-118789-04E

5-4 MOUNTING ODURFS SB1 Type BracketNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-5Note The values in the following table are valid for screws and bolts which have been greased according to the installation instructions.

Torques for RFS

Bolt M5 5 Nm

M6 8 Nm

M8 17 Nm

M10 35 Nm

M12 50 Nm

U-Bolt, V-Bolt (Pipe mount & safety collar) M10 20 Nm

Hexagonal brass nut of fine adjustment (Azimuth, Elevation) M8 5 Nm

M10 10 Nm

M12 17 Nm

Hexagonal socket stainless steel screws (Feed systems install on aluminium mounting plate)

M3 0.2 Nm

M4 0.4 Nm

ExceptionsFixing screw of the azimuth fine adjustment spindle M8 x 30 8 Nm

M12 x 55 17 Nm

Special application: NOT greasedFixing screw of the plastic radome B4.2 3 NmiPASOLINK 1000: INSTALLATION NWD-118789-04E

5-6 MOUNTING ODUPipe diameter: 48-114 mm

RFS C-Mount Type Bracket

Mount Assembly (RFS C-Mount Type)NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-7RFS C-Mount Type Bracket

6

7iPASOLINK 1000: INSTALLATION NWD-118789-04E

5-8 MOUNTING ODU3 Fix the ODU to the bracket by tightening the M6 screws (four locations),

Notes1. Being careful, tighten alternately and gradually four screws.

2. Figure shows V polarization.

3. Be careful not to damage the O-ring (Antenna).

4. The tightening torque is 4.0 Nm 10%.

O-ring

Hole for guide pin

ANDREW VHLP Type Bracket

ODU (6-11 GHz) ODU (13-42 GHz)NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-9Notes1. Figure shows V polarization.

2. Be careful not to damage the O-ring (Antenna).

3. The tightening torque is 4.0 Nm 10%.

RFS SB1 Type Bracket

O-ring

Hole for guide pin

ODU (6-11 GHz) ODU (13-42 GHz)

Note Set the ODU to the bracket after polarization of the ODU is confirmed.

O-ring

RFS C-Mount Type Bracket

Hole for guide pin

ODU (6-11 GHz) ODU (13-42 GHz)iPASOLINK 1000: INSTALLATION NWD-118789-04E

5-10 MOUNTING ODU4 Insert guide pin on the hole of bracket to set the position of screws,

Caution Align flanges on antenna and ODU correctly, and fix the ODU with four screws.

5 Fix the ODU to the bracket with four screws.

Note Tightening torque is 4.0 Nm 10%.

Guide pin

ODU

ODU flangeAntenna flange

Antenna

Screws

Screws

Screws

ScrewsODU (6-11 GHz)

ODU (13-42 GHz)NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-11Note Antenna separation (S) is given by path calculation depending on the system parameter.

1+1 SD System

Pole

(S)

Member of tower

1+0 System

Member of tower

Pole

No.1 ODU

No.2 ODU

ODU

ODU (6-11 GHz)

1+0 System

Member of tower

Pole

ODU

ODU (13-42 GHz)1+1 SD System

ODU (6-11 GHz)

ODU (13-42 GHz)

Pole

(S)

Member of tower

No.2 ODU

No.1 ODUiPASOLINK 1000: INSTALLATION NWD-118789-04E

5-12 MOUNTING ODU Procedure 5-1 Change of Polarization of Antenna

(1) ODU Direct Mounting Type Antenna (ANDREW Example #1)

Notes1. The details are referred to the installation manual which is attached to

the antenna. The installation or removal of the antenna requires qualified experienced personnel.

2. The antenna is set to V-polarization when shipped from the factory.

1 Keep the antenna stand horizontally,

2 If you change to H polarization, loosen the four screws with the hexagonal key wrench and then rotate the Transition hub of feed, keeping the antenna stand horizontal,

Note Do not remove the screw complete from the screw hole.Hold the feed horn with hand.

Transition hub

2 screws

2 screwsNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-133 Holding the feed with hand, rotate the feed 90 degrees,

Check that the aperture part of the Transition hub is rotated 90 degrees, then fix it with the screws that were loosened in Step 2,

4 Check that the aperture part of the Transition hub is rotated 90 degrees, then fix it with the screws that were loosened in Step 2.

Note When a large and a small gasket are included in the antenna package. Please use the large one. (The small gasket is not used in antenna mount.)

(2) ODU Direct Mounting Type Antenna (ANDREW Example #2)




1 Keep the antenna stand horizontally,

2 Loosen six screws with Allen wrench until transition can rotate freely,

Notes1. Do not remove the screw complete from the screw hole.

2. Because of the screwtight is applied, the strength to loosen screw is necessary.

Polarization V

Polarization H

Top TopiPASOLINK 1000: INSTALLATION NWD-118789-04E

5-14 MOUNTING ODU3 Rotate the transition hub 90 degrees until timing pin locates in timing concavity.

Tighten six screws when transition hub is located. (Tightening torque is 5.0 Nm 10%.)

(3) ODU Direct Mounting Type Antenna (RFS Example)




Vertical Polarized Application Horizontally Polarized Application

Transition hub

Transition hub

Timing pinTransition hub

RFS SB1

1. Unscrew the 4 screws M3 at the refined steel ring,

2. Hold the feed tightly at the waveguide,3. Rotate carefully the feed 90 degrees,4. Mount the feed to the refined steel ring

and lock the 4 screws M3.

1. Loosen the 4 screws M3,2. Hold the feed tightly at the waveguide,3. Rotate the casting plate carefully the

feed 90 degrees,4. Lock the 4 screws M3.

RFS C-mount

Drain plugDrain plugNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-154 screws (M3)

Polarization V Polarization H

Antenna top

Vertical HorizontaliPASOLINK 1000: INSTALLATION NWD-118789-04E

5-16 MOUNTING ODU Procedure 5-2 Change of Polarization of ODU

1 When vertical polarization is required, rotate the ODU so as to go up the lug marked with V.

2 When horizontal polarization is required, remove the guide pin fixed on the lug marked with V.

3 Screw in the guide pin removed in Step 2 to the screw hole of the lug marked with H.

4 Rotate the ODU so as to go up the lug marked with H.

Notes1. When the ODU is mounted on the NEC Hybrid/Coupler, only V

polarization is applied.

2. When the waveguide or coaxial cable is connected between the ODU and antenna, the ODU in V polarization for up position is recommended for installation.

Guide pin

V-marked Lug

Guide pin

H-marked Lug

V-marked Lug

UP

V Polarization

H-marked Lug

UP

H Polarization

FGIFLMONRX LEV

FGIFL

MO

NR

X LEV

V/H Polarization Conversion6-11 GHz ODUNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-17V Polarization

-I R

V-marked Lug Guide pin

UP

-I

R

H-marked Lug Guide pin

UP

H Polarization

V/H Polarization Conversion13-42 GHz ODUiPASOLINK 1000: INSTALLATION NWD-118789-04E

5-18 MOUNTING ODU5.1.2 With Hybrid/Coupler

This section explains the antenna direct mounting type ODU installation with Hybrid/Coupler.

Mounting

Note The details are referred to the installation manual which is attached to the antenna.

ANDREW VHLP Type Bracket

Mounting hole for Hybrid/Coupler

Hole for guide pin

Note The tightening torque is 4.0 Nm 10%.Be careful not to damage the O-ring (Antenna).

O-ring

Hole for guide pin

O-ring

RFS SB1 Type Bracket

RFS C-mount type bracket


O-ring

Hole for guide pin


Note The tightening torque is 4.0 Nm 10%.NWD-118789-04E iPASOLINK 1000: INSTALLATION

Be careful not to damage the O-ring (Antenna).

MOUNTING ODU 5-19[A] 10-42 GHz Hybrid/Coupler

1 Fix the bracket and handle to the Hybrid/Coupler,


2 Check the polarization and install the Hybrid/Coupler to the antenna by tightening the M6 screws (four locations),

.

Notes1. Be careful not to damage the O-ring.

2. Tightening torque is 4.0 Nm 10%.

Hybrid/Coupler

HandleM5 head cap screwM5x12 (10ea)

Bracket

PUSH

ANT

O-ring Hybrid/Coupler

Flat washer M6 screwGuide pin

Short plate

O-ring

ODU portiPASOLINK 1000: INSTALLATION NWD-118789-04E

5-20 MOUNTING ODU3 Insert the O-rings to the two ODU ports of the Hybrid/Coupler,

4 Install the two ODUs with hex screws (four locations) using the Allen key wrench.

Note Be careful not to damage the O-rings (Hybrid/Coupler).

For 10/11 GHz ODU


O-ring

ODU

ODU

O-ring

ODUNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-21For 26-42 GHz ODU


O-ring

ODU

O-ring

ODU

ODU

ODU

ODUiPASOLINK 1000: INSTALLATION NWD-118789-04E

5-22 MOUNTING ODUDemounting from Hybrid/Coupler

1 Loosen the four (or six) bolts fixed the ODU,

2 Then demount the ODU.

Note When demounting the ODU from Hybrid/Coupler, mount the attached SHORT PLATE to the demounted port of the Hybrid/Coupler to avoid RF power leaking from the hybrid/coupler and for waterproofing.


Mounting short plate to the ODU port

Mounting hole for short plate

Short plateNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-23Change of Polarization of Hybrid/Coupler

Note The hybrid/coupler is set to V-polarization when shipped from the factory.

1 If you change the polarization from V to H, loosen two screws, rotate the transition hub and put it to the Hybrid/Coupler,

Note There are two types Hybrid/Coupler. One uses two pieces transition hubs and another uses one piece.

2 Then fix it with the two screws that were loosened in Step 1.

Transition hub

V Polarization

Guide pin

Hybrid/Coupler

V Polarization H Polarization

Two Pieces Transition Hub Type

H PolarizationV PolarizationOne Piece Transition Hub Type

Cross-recessedhead machine screw

M2.6 (2ea)


M2.6 (2ea)iPASOLINK 1000: INSTALLATION NWD-118789-04E

5-24 MOUNTING ODU[B] 7/8 GHz Hybrid

This Hybrid/coupler is designed to be attached to 0.6 to 1.8 m antennas with interface for direct mounting of ODU.

1 Hybrid assembly


2 Polarization coarse alignment

Support

Spring washer M5 (8ea.)

Hexagon sockethead cap screwM5 x 14 (8ea.)

Hybrid


Cross-recessedHead machine screw

M2.6 (2ea.)

(Shipment condition)NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-253 Installation to antenna


4 Attachment of main ODU


Flat washer M6 (4ea.)



Short plateIn case of removing ODU,attach this short plate to the ODU port.

Attachment of Short Plate

Hybrid

Antennaequally and carefully byTighten the each screw

wrench at diagonalposition.

O-ring

Packing (Supplied by antenna)

Connection Part Details

Top View

NEC ODU(Main ODU)

Hexagon sockethead cap screw M6

(Supplied by NEC

O-ring(Packing)

V direction of ODU

with ODU)O-ring (Packing)iPASOLINK 1000: INSTALLATION NWD-118789-04E

5-26 MOUNTING ODU5 Attachment of standby ODU

SS: Stainless steel

Table 5-2 Hybrid Parts List

No. Parts Name Qty

1 Hybrid 1

2 Support 1

3 O-ring 2

4 M5 x 14 Hexagon Socket Head Cap Screw (SS) 8

5 M5 Spring Washer (SS) 8


7 M6 Flat Washer (SS) 4


V direction of ODU NEC ODU(Main ODU)

O-ring(Packing)

NEC ODU(Standby ODU)

Top ViewNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-27[C] 7/8 GHz Coupler


1 Coupler assembly,



Support



Coupler


Cross-recessedHead machine screw

M2.6 (2ea.)

(Shipment condition)iPASOLINK 1000: INSTALLATION NWD-118789-04E

5-28 MOUNTING ODU3 Installation to antenna








Short plateIn case of removing ODU,attach this short plate t the ODU port.


Coupler



O-ring


Top View

NEC ODU(Main ODU)


(Supplied by NEC

O-ring(Packing)

V direction of ODU

with ODU)

O-ring (Packing)NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-295 Attachment of standby ODU

SS: Stainless steel

Table 5-3 Coupler Parts List

No. Parts Name Qty

1 Coupler 1

2 Support 1

3 O-ring 2






V direction of ODU NEC ODU(Main ODU)

O-ring(Packing)


Top ViewiPASOLINK 1000: INSTALLATION NWD-118789-04E

5-30 MOUNTING ODU[D] 13/15 GHz Hybrid, 15 GHz Coupler


1 Hybrid/Coupler assembly



Support



Hybrid/Coupler



M2.6 (2ea.)NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-313 Installation to antenna




Packing (Supplied by Antenna)






Hybrid/Coupler



O-ring

Connection part details

Top View

NEC ODU(Main ODU)


(Supplied by NEC

O-ring(Packing)

V direction of ODU

with ODU)O-ring(Packing)iPASOLINK 1000: INSTALLATION NWD-118789-04E


SS: Stainless steel

Table 5-4 Hybrid/Coupler Parts List

No. Parts Name Qty

1 Hybrid/Coupler 1

2 Support 1

3 O-ring 2






V direction of ODU

NEC ODU(Main ODU)

O-ring(Packing)



MOUNTING ODU 5-33[E] 18/23 GHz Hybrid

This Hybrid is designed to be attached to 0.2 to 1.8 m antennas with interface for direct mounting of ODU.

1 Hybrid assembly

Note Tightening torque is 3.0 Nm 10%


Support



Hybrid



M2.6 (2ea.)iPASOLINK 1000: INSTALLATION NWD-118789-04E

5-34 MOUNTING ODU3 Installation to antenna




O-ring

Antenna

Packing (Supplied by Antenna)






Hybrid

equally and carefully byTighten the each screw


O-ring (Packing)


Top View

NEC ODU(Main ODU)


(Supplied by NEC

O-ring(Packing)

V direction of ODU

with ODU)NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-355 Attachment of standby ODU

SS: Stainless steel

Table 5-5 Hybrid Parts List

No. Parts Name Qty

1 Hybrid 1

2 Support 1

3 O-ring 2






V direction of ODU

NEC ODU(Main ODU)

O-ring(Packing)



5-36 MOUNTING ODU5.1.3 With TX Span Attenuator

This section explains the antenna direct mounting type ODU installation with TX Span Attenuator (TX SPAN ATT).

Mounting

1 Check the polarization of the antenna connection unit of the TX ATT (Refer to Change of Polarization of TX ATT to be hereinafter described.),

2 Fix the TX ATT to the antenna by tightening the M6 screws (four locations),

3 Insert the O-rings to port of the ODU,

4 Fix the ODU with hex screws (four locations) using the hexagonal key wrench.

Antenna connection unit

TX ATT

Antenna

Guide pin

TX ATT

Flat washer M6 (4ea)


Installation to Antenna

1 2

3 4Note Tightening torque (M6) is 4.0 Nm 10%.

Hexagon socket head cap screw M6 x 30 (4ea)

32/42 GHz Band ODU Mounting with TX SPAN ATT (1/2)

38A

Tighten the eachscrew equally andcarefully by wrenchat diagonal position.NWD-118789-04E iPASOLINK 1000: INSTALLATION

Note Be careful not to damage the O-rings (TX ATT).

MOUNTING ODU 5-37Attachment of ODUHexagon sockethead cap screw M6(Supplied by NEC with ODU)

O-ring(Packing)

O-ring(Packing)

ODU connection unit

ODU

Top View

Side View

TX ATTODU

Antenna

TOP

TX ATT

ODU should be attached by turning V up.


32/42 GHz Band ODU Mounting with TX SPAN ATT (2/2)

38AiPASOLINK 1000: INSTALLATION NWD-118789-04E

5-38 MOUNTING ODUChange of Polarization of TX SPAN ATT

Note The TX ATT is set to V-polarization when shipped from the factory.

1 If you change to H polarization, loosen two screws, rotate the antenna connection unit and put the TX ATT horizontally,

2 Check that aperture of the connection unit is rotated as shown below, then fix it with the two screws that were loosened in Step 1.

TX ATT

Antennaconnection unit

V Polarization

Guide pin

Cross-recessedHead machine screwM2.6 (2ea)

Plate-1

H PolarizationV Polarization

32/42 GHz Band TX SPAN ATT Polarization Change

Plate-2NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-395.1.4 With Ortho-Mode Transducer

This section explains the antenna direct mounting type ODU installation with Ortho-Mode Transducer (OMT).

There are two types of O-rings for antenna mounting to the OMT depending on the frequency band.

Caution Do not apply silicon grease to O-ring.

Note O-ring size is different with frequency band as follows:


For Antenna Direct MountingRFS Antenna


For Antenna Direct Mounting ANDREW Antenna

32mm

35mm

Large Size O-ring for Antenna Direct Mounting

26-42 GHz Band13-23 GHz Band

4 m

m

4 m

m

40mm

10-11 GHz Band

4 m

m

13-23 GHz Band 42 GHz Band

15.6m

m

Small Size O-ring for Waveguide Connection

10.8m

m

1.8

mm

1.8

mmiPASOLINK 1000: INSTALLATION NWD-118789-04E

5-40 MOUNTING ODUFor the antenna direct mounting of the ODU, following OMT is used.

Cautions1. For connecting the OMT to the antenna, the circular type waveguide flange

of the antenna is applied to the system. When the V/H flange is mounted to the antenna, it must be changed to a circular type.

2. When mounting the ODU to the OMT, confirm the polarization for main master and sub master ODU. The installation of the corresponding ODUs in the opposite station must have the same polarization in order to make into line main master and sub master MODEMs.

1 Fix the bracket and handle to the OMT,


Frequency Band

FrequencyRange (GHz)

Interface WG Inner Dia. (mm)(ANT Side)

Interface(ODU Side)

11 G 10.4 11.7 GHz 18.0 NEC Original13 G 12.75 13.25 GHz 15.015 G 14.5 15.35 GHz 13.518 G 17.7 19.7 GHz 10.523 G 21.2 23.6 GHz 9.026 G 24.5 26.5 GHz 8.028 G 27.5 29.5 GHz 7.0

32 G 31.8 33.4 GHz 6.538 G 37 39.5 GHz 5.542 G 40.5 43.5 GHz 4.8

M5 head cap screwNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-412 Fix the OMT to the antenna by tightening them with M6 screws (four locations),

Notes

1. Be careful not to damage the O-ring.

2. Tightening torque is 4.0 Nm 10%.

3 Loosen the two screws and move the short plate if it is fixed to the ODU port (see figure in Step 9),

4 Set the two ODUs to vertical polarization for OMT mounting. If the guide pin behind the plate marked H is mounted, remove the guide pin,

Note The ODU should be attached by turning the plate marked V up position for both main master ODU and sub master ODU.

5 Insert the guide pin removed in Step 4 behind the plate marked V,

Note Remove the protection metallic plate covering the waveguide hole on ODU.

ANT

Flat washer M6Guide pin

O-ring

Short plate

O-ring

M6 screw

ODU port

Guide pin

Plate marked with ViPASOLINK 1000: INSTALLATION NWD-118789-04E

5-42 MOUNTING ODU6 Insert the O-rings to the two ODU ports of the OMT (see figure in Step 9),

7 Insert the guide pin into the hole of the OMT and set the position of screws,

8 Confirm which polarization is applied to the master ODU.Check the indication of polarization on the upper side of OMT,

Main Master Sub Master

Plate marked with V

UP

FGIFLMONRX LEV

FGIFLMONRX LEV

ODU (10/11 GHz)

Main Master Sub Master

Plate marked with V

UP

-I R

-I R

ODU (13-42 GHz)

Guide pinNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-439 Fix the two ODUs with hex screws (four locations) using the hexagonal key wrench.

Note Be careful not to damage the O-rings.

H Polarization side

V Polarization side


ODU (10/11 GHz)

O-ring

ODU


ODU (13-42 GHz)

Hex screw

Hex screw

Hex screw

ODU

ODU

ODU

Hex screw

O-ring

ODUH Polarization side

V Polarization side

O-ring

ODU

O-ringiPASOLINK 1000: INSTALLATION NWD-118789-04E

5-44 MOUNTING ODUCautions1. Tighten all screws with lighter torque at first, then full torque as specified.2. When either ODU is demounting for ODU replacing or other reasons, fix the

attached short plate to the demounted port of the OMT to avoid leaking of RF power from the OMT and for waterproof.

3. To avoid occurrence of bit errors due to microphonic properties, when installing the sub master ODU, protect the main master ODU from mechanical knocks.


Fixed short plate to ODU port

Fixing hole for short plate

Short plateNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-455.2 Feeder Connection

5.2.1 For Coaxial Cable Connection

6/7/8GHz ODU MOUNTING BRACKET INSTALLATION

This mounting bracket is designed in order to install 6/7/8 GHz ODU with N-type connector or waveguide interface to a pole. The diameter of the pole is from 48.5 to 114.3 millimeters.

SS: Stainless steel

Note Tightening torque is 4 Nm 10% (M6 screw).Tightening torque is 11 Nm 10% (M8 screw).

Table 5-6 Mounting Bracket Parts List

Item Description Qty

1 Bracket 1

2 Holder-1 (with Two M6 Taps) 2

3 Holder-2 2

4 M8 Stud Bolt (SS) 4

5 M8 Hexagon Nut (SS) 20


7 M616 Hexagon Socket Head Screw (SS) 4

8 M6 Spring lock Washer (SS) 4


10 Cap 4

11 Band (Cable Clamp) 2

Mounting BracketiPASOLINK 1000: INSTALLATION NWD-118789-04E

5-46 MOUNTING ODU1 A nut is assembled to a stud bolt until a nut has come to a complete stop,

Standard Installation Reverse Installation

Stud bolt M8Hexagon nut M8

Hexagon nut M8 (4 ea)Stud bolt M8 (2 ea)

Fixed nut

Approx. 56 mm

Holder-1

Flat washer M8 (2 ea)

Note Tightening torque is 11 Nm 10%.

Assembly of the Holder-1 (2 sets)

2 taps M6NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-472 Fix the two holder-1 to the bracket at four bolts,

3 Mount the bracket to the pole, point to the opposite station and tighten it with four stud bolts,

Note Since a bolt projects from a holder when a pole diameter is small, please

Assembly of the BracketHolder-1 assembly

Bracket

Flat washer M6 (4 ea)Spring lock washer M6 (4 ea)Hexagon socket head screw M616 (4 ea)


Pole ( 48.5 to 114.3 mm)

Note Tightening torque is11 Nm 10%.

Holder-2 (2 ea)

A = B

A

B

Installation to the Pole

Holder

Bolt end

Cap (4 ea)

Hexagon nut M8 (8 ea)

Flat washer M8 (4 ea)iPASOLINK 1000: INSTALLATION NWD-118789-04E

attach the cap to a bolt end.

5-48 MOUNTING ODU4 Mount the ODU on to the bracket and tighten four bolts (M6) at upper and lower parts of the ODU,

5 Connect the coaxial cable to the RF IN/OUT connector of the ODU,

6 Install the coaxial cables between the antenna and the ODU.

Notes

1. Fix the coaxial cable to the pole or member with band (cable ties) after antenna orientation has been completed.

2. Wrap the coaxial cable connection points with a self-bonding tape for waterproof. (The self-bonding tape shall be prepared by customer.)

Hexagon socket head screw M6

Attachment of the ODU


Right angle sideTop View

Connection of the Coaxial CableExample

N-type connector

Band

Coaxialcable

Antenna

Coaxial cable

Pole

ODUNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-495.2.2 For Waveguide Connection

10-42 GHz ODU MOUNTING BRACKET INSTALLATION

This mounting bracket is designed in order to install 10-42 GHz ODU with antenna direct mount interface to a pole. The diameter of the pole is from 48.5 to 114.3 millimeters.

SS: Stainless steel

Note Tightening torque is 4 Nm 10% (M6 screw).

Table 5-7 Mounting Bracket Parts List

Item Description Qty

1 Bracket (with Adapter) 1

2 Holder-1 (with two M6 taps) 2

3 Holder-2 2

4 M8 Stud Bolt (SS) 4

5 M8 Hexagon Nut (SS) 20


7 M616 Hexagon Socket Head Screw (SS) 4

8 M6 Spring Lock Washer (SS) 4


10 Cap 4

11 O-Ring (for ODU) 1

12 O-Ring (for Waveguide) 1

13 Screw of Waveguide Connecting

for 10/11 GHz M414 Hexagon Head Screw with Washer (SS)

for 13/15 GHz M412 Hexagon Head Screw with Washer (SS)

for 18/23/26/28/32/42 GHz M310 Hexagon HeadScrew with Washer (SS)

8

4

4

Mounting BracketiPASOLINK 1000: INSTALLATION NWD-118789-04E

Tightening torque is 11 Nm 10% (M8 screw).

5-50 MOUNTING ODU

1 A nut is assembled to a stud bolt until a nut has come to a complete stop,

Standard Installation Reverse Installation

Stud bolt M8Hexagon nut M8

Hexagon nut M8 (4 ea)

Stud bolt M8 (2 ea)

Fixed nut

Approx. 56 mm

Holder-1

Flat washer M8 (2 ea)


Assembly of the Holder-1 (2 sets)

2 taps M6NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-512 Fix the two holder-1 to the bracket at four bolts,

3 Mount the bracket to the pole, point to the opposite station and tighten it with four stud bolts,

Assembly of the Bracket

Holder-1 assembly

Bracket (with adapter)

Flat washer M6 (4 ea)Spring lock washer M6 (4 ea)Hexagon socket head screw M616 (4 ea)


Pole ( 48.5 to 114.3 mm)Flat washer M8 (4 ea)

Hexagon nut M8 (8 ea)Note Tightening torque is

12 Nm 10%.

Holder-2 (2 ea)

A = B

A

B

Installation to the Pole

Holder

Bolt end

Cap (4 ea)iPASOLINK 1000: INSTALLATION NWD-118789-04E

5-52 MOUNTING ODUNote Since a bolt projects from a Holder when a pole diameter is small, please attach the cap to a bolt end.

4 Mount the ODU on to the bracket and tighten four bolts (M6) at upper and lower parts of the ODU. Please equip the terminal area of ODU and adapter with O-ring, and join together after that,

5 When the attachment screw of the ODU is hard, please loosen the fixed four screw of adapter once,

6 Please adjust the position of adapter to compensate for attachment of ODU. Then tighten four bolts (M6) of the ODU,

Hexagon socket head screw M6

Attachment of the ODU


Right angle side

Adapter

ODU

Adapter

O-ring (for ODU)

Top View

Loosen the fixed four screwsAdapter

BracketNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-537 Connect the waveguide to the adapter of the mounting bracket,

8 Install the waveguide between the antenna and the ODU.

Table 5-8 Waveguide Flange Type

Frequency Band Adapter Waveguide

10/11 GHz PDR100 PDR100

13 GHz PBR120 UBR120

13/15 GHz PBR140 UBR140

18/23 GHz PBR220 UBR220

26 GHz PBR260 UBR260

28/32/42 GHz PBR320 UBR320

Connection of the WaveguideExample

Flexible waveguide

Antenna

Pole

ODU

Flexible waveguideFlexible waveguide O-ring (for waveguide)

Screw of waveguideconnectingiPASOLINK 1000: INSTALLATION NWD-118789-04E

5-54 MOUNTING ODU5.2.3 For Waveguide Connection with Hybrid

18/23 GHz Hybrid (FI)

This Hybrid is designed to be connect to waveguide with interface for direct mounting of ODU. (Waveguide flange type: Hybrid side-PBR220, Waveguide side-UBR220.)

1 Hybrid assembly

Tightening Torque

M3 0.6 Nm 10%

M5 3.0 Nm 10%

M6 4.0 Nm 10%

PUSH HandleHexagon sockethead cap screwM5 12 (10 ea)

Bracket

HybridNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-552 Installation to pole mount


Hexagon head screwM6 35 (4 ea)*

Case-1

Flat washer M6(4 ea)*

Pole mount

Flat washer M6 (4 ea)*Hexagon nut M6 (Double) (8 ea)*

Hybrid

Short plateIn case you remove ODU,Please attach this Short plateto the ODU port.

O-ring


Note *: Supplied by pole mount.

ODU (Main ODU)

Pole mount

Hexagon socket headcap screw M6


O-ring I/D 32(Packing)





5 Connection of waveguide

ODU (Main ODU)


ODU (Standby ODU)

Pole mount


Top View

Hybrid

Flexible waveguideFlange type UBR220

Pole mount


Hexagon head screwwith washer M310 (4 ea)

Hybrid

Waveguide flangeFlange type PBR220

Do not remove.

*

Caution*: Please connect the flexible waveguide in the same direction as Hybrid.NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-57Caution Be careful not to damage the Hybrid. Connection part will be damaged if excessive power is applied to the Hybrid by waveguide.

*: Supplied by pole mount.

SS: Stainless steel

6 Installation to mounting bracket

Table 5-9 Hybrid (Fl) Parts List (for Mounting Bracket)

No. Parts Name Qty

1 Hybrid (Waveguide Flange Interface Type) 1

2 Bracket 2

3 Handle 1

4 O-ring Inner Dia. 32 (for ODU) 25 O-ring Inner Dia. 15.6 (for Waveguide) 16 M5 12 Hexagon Socket Head Cap Screw (SS) 14 (4 part for spare.)

7 M3 10 Hexagon Head Screw With Washer (SS) 4

* M6 35 Hexagon Socket Head Cap Screw, Nut, Washer Set (SS) 4

Case-2

Mounting bracketShort plateIn case you remove ODU, Please attach this Short plate to the ODU port. O-ring

Attachment of short plateHybrid

Hexagon head screw M6 20 (4 ea)Flat washer M6 (4 ea)iPASOLINK 1000: INSTALLATION NWD-118789-04E

5-58 MOUNTING ODU7 Attachment of main ODU

8 Attachment of standby ODU

Mounting bracket


Connection part details

ODU (Main ODU)

Hexagon socket headcap screw M6



Top View

Mounting bracket

ODU (Main ODU)


ODU (Standby ODU)ODU should be attached by turning V up.


MOUNTING ODU 5-599 Connection of waveguide

SS: Stainless steel

Table 5-10 Hybrid (Fl) Parts List (for Mounting Bracket)

No. Parts Name Qty

1 Hybrid (Waveguide Flange Interface Type) 1

2 Bracket 2

3 Handle 1

4 O-ring Inner Dia. 32 (for ODU) 25 O-ring Inner Dia. 15.6 (for Waveguide) 16 M5 12 Hexagon Socket Head Cap Screw (SS) 14 (4 part for spare.)

7 M6 20 Hexagon Socket Head Cap Screw (SS) 4


9 M3 10 Hexagon Head Screw With Washer (SS) 4

Hybrid

Waveguide flangeFlange type PBR220

Do not remove.

*

Mounting bracket

O-ring I/D 15.6(Packing)

Hexagon head screwwith washer M3 10(4 ea)

Flexible waveguideFlange type UBR220

Caution*: Please connect the flexible waveguide in the same direction as Hybrid.iPASOLINK 1000: INSTALLATION NWD-118789-04E

5-60 MOUNTING ODU5.3 Other Mounting

5.3.1 Wall Mounting

For the antenna direct mounting type ODU, wall mounting installation is explained in following procedure.

1 Using a center punch and hammer, mark the drilling holes for the ODU wall mount bracket. Dimensions are shown below,

2 Using an electric drill for concrete, drill the guide holes,

3 Change the concrete drill to enlarge the holes and drill the anchor bolt holes,

2

1

1

Unit: mm

Wall

L

L

D

M10

L

DNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-614 Remove debris from the specified hole and insert a plug-bolt into it,

5 Make sure to insert the plug-bolt fully,

6 Tighten hardly the bolt using a wrench or monkey wrench,

Note Anchor bolts of M10 bolt shall be prepared by the customer.

7 Loosen the bolt and remove it,

Anchor bolt

Bolt

WasheriPASOLINK 1000: INSTALLATION NWD-118789-04E

5-62 MOUNTING ODU8 Fix the ODU wall mounting bracket to the wall with the six bolts (M6) of the anchor volt,

Note The bolt, flat washer and spring washer are the anchor bolt.

9 Mount the ODU onto the bracket and fix the ODU using the four bolts (M6) on the ODU,

Note The tightening torque is 4.0 Nm 10%.

Flat washer*Spring washer*

Bolt*Flange adaptor

Guide pin(V)

TransducerTransducer

Guide pin(V)

ODU (13-42 GHz)ODU (10/11 GHz)NWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-6310 Connect the wave guide to the transducer for the ODU.

Notes

1. Tightening torque is 1.4 Nm 10% (up to 15 GHz). Tightening torque is 0.6 Nm 10% (18 GHz or higher).


Refer to 5.2.2 ODU Mounting for Waveguide Connection.

Washer

O-ring

Bolt (M4)Spring washer

ODU 10/11 GHz)

Waveguide

A

Washer

O-ring

Bolt(M4)Spring washer

ODU 13-42 GHz)

Waveguide

For 13-42 GHz

Details of A

For 10/11 GHz

AiPASOLINK 1000: INSTALLATION NWD-118789-04E

5-64 MOUNTING ODU5.3.2 Rack Mounting

For the antenna direct mounting type ODU, rack mounting installation is explained in following procedure.

1 Fix the ODU rack mounting bracket into the 19-inch rack using the six fixing bolts,

2 Mount the ODU onto the bracket and tighten the four fixing bolts (M6) on the ODU,

Note The tightening torque is 4.0 Nm 10%.

ODU mounting bracket

Bolt

Spring washerFlat washer

19-inch rack

Flange adaptor

ODU

Guide pinNWD-118789-04E iPASOLINK 1000: INSTALLATION

MOUNTING ODU 5-653 Connect the wave guide to the transducer for the ODU.

Notes

* M4: Up to 15 GHz.M3: 18 GHz or higher.

1. Tightening torque is 1.4 Nm 10% (up to 15 GHz). Tightening torque is 0.6 Nm 10% (18 GHz or higher).


Refer to 5.2.2 ODU Mounting for Waveguide Connection.

Washer

O-ring

Waveguide

Bolt*Spring washer

ODU

A

For 13-42 GHz

Details of A

For 10/11 GHziPASOLINK 1000: INSTALLATION NWD-118789-04E

5-66/END MOUNTING ODU5.4 Hybrid Combiner InstallationWhen you attach two Hybrids to one dual pole antenna, for 1+1 or 2(1+1) system in 6/7/8 GHz rotate the antenna 90 degree counter clockwise, as shown below, to avoid hitting the hybrids to the antenna pole and its structures if necessary.

.

WG flangeTo ODU

To ODU

Rotate counterclockwise 90degrees.

LOW LOSS cableNWD-118789-04E iPASOLINK 1000: INSTALLATION

ADJUSTING CABLE ENDS 6-16. ADJUSTING CABLE ENDS

Following provides the list of tools, materials and the method for cable termination. The applicable cables are listed in Table 6-1.

Notes

1. For the 1+1 system, the difference between the No.1 channel I/F cable length and the No.2 channel I/F cable length should be within 100 m. (differential absolute delay time: within 500 ns)

2. When the N (Male) straight connector is attached to the I/F cable, use of the TNC (Male) - N (Female) (NJ-TNCP-LA) L-angle adapter is needed to connect to the IDU.

3. Use shielded cables which are connected to the D-Sub/RJ-45 connector to suppress interference from affecting the signal and to reduce electromagnetic radiation which may interfere with other signal cables.

Table 6-1 List of Applicable Cable

Applicable Cable Connector Type Model# Procedure#

5D CoaxialCable

for IDU TNC-P L-angle TNC150(R0) Procedure 6-1for IDU TNC-P L-angle 300PTR-C-NC Procedure 6-2for IDU TNC-P L-angle TNC156(R0) Procedure 6-3for ODU N-P L-angle 300PNR-C-NC Procedure 6-4for ODU N-P Straight 300PNM-C-NC Procedure 6-5for ODU N-P Straight N435(R0) Procedure 6-6

8D Coaxial Cable

for IDU TNC-P L-angle TNC141(R0) Procedure 6-7for ODU N-P L-angle N-LP-8DFB(B) Procedure 6-8for ODU N-P Straight N416(R0) Procedure 6-9

Other Cables for power supply AMP Housing & socket contacts

AMP: 1-178288-4 or DK-3100S-04R

Procedure 6-10

for 120 ohms balanced signal

D-sub Crimping --- Procedure 6-11

for auxiliary signal D-sub High Density --- Procedure 6-12iPASOLINK 1000: INSTALLATION NWD-118789-04E

6-2 ADJUSTING CABLE ENDSThe necessary tools and materials are summarized in Table 6-2.

Table 6-2 Tools and Materials List

No. Name Remarks

1 Knife

For IF coaxial connector

2 Measure/Ruler

3 Cutter

4 Nipper

5 File

6 Spanner (14 mm, 16 mm)

7 Torque spanner (14 mm, 15 mm, 16 mm)

8 Clearance gauge

9 Comb

10 Tweezers

11 Scissors

12 Hand Crimping Tool

91558-1 For power supply connector

TC-CD-111TC-CD-112

For D-Sub connector

09 88 999 0596 For D-Sub high density connectorNWD-118789-04E iPASOLINK 1000: INSTALLATION

ADJUSTING CABLE ENDS 6-36.1 5D Coaxial CableProcedure 6-1 TNC-P Connector used for IDU IF IN/OUT (L-angle: TNC150(R0))

1 Inset parts, remove cable jacket:

(1) Inset the clamp nut as shown below.

(2) Remove the cable jacket for 8 mm to the end.

Note Ensure not to damage the braided wires.

Tools knife, cutter, nipper, tweezers, file, measure,

clearance gauge, etc. spanner, torque spanner 14 mm

Tools knife cutter

Outlines of parts [Applicable cable: 5D-FB-E]

Cable jacket Aluminum tape

Braided wire InsulatorCenter conductor

Connector body Clamp Clamp nut

Cable

Clamp nut(8 mm) *Cut the jacket edge squarely.iPASOLINK 1000: INSTALLATION NWD-118789-04E

measure, etc.

6-4 ADJUSTING CABLE ENDS2 Inset parts:

(1) Inset the clamp as shown below.

(2) Turn the braided wires back to the clamp side.

Clamp

Bad Example

The braids are uneven.

Braided wire

Insulator

Aluminium tape

Center conductorNWD-118789-04E iPASOLINK 1000: INSTALLATION

ADJUSTING CABLE ENDS 6-53 Remove braided wires and insulator:

(1) Cut the insulator and an aluminium tape along the end face of braided wires that are turned up.

Note Ensure not to damage the braided wires and the center conductor.

Aluminium tape

Insulator

Center conductoriPASOLINK 1000: INSTALLATION NWD-118789-04E

6-6 ADJUSTING CABLE ENDS(2) Cut the braided wires according to a flange of clamp.

Tools cutter nipper

2)

Center conductor1)

Flange

Braided wire

Flange Aluminium tape

Center conductor

2)

1)NWD-118789-04E iPASOLINK 1000: INSTALLATION

ADJUSTING CABLE ENDS 6-74 Trim the center conductor:

(1) Remove the center conductor as shown below.

(2) Chamfer the center conductor.

Note Ensure not to damage the center conductor (burr, etc.).

Tools nipper file, etc.

Center conductor

1 mm

6 mm 1

Center conductoriPASOLINK 1000: INSTALLATION NWD-118789-04E

6-8 ADJUSTING CABLE ENDS5 Assemble connector:

(1) The cable center conductor must be straight and aligned with the connector inner contact. Insert the cable into the connector body until it stops.

(2) Secure the connection to the torque value of 9 to 11 Nm.(Refer to Steps (a) through (e).)

(a) Hold the cable and connector body.

Connector body

Clamp nutNWD-118789-04E iPASOLINK 1000: INSTALLATION

ADJUSTING CABLE ENDS 6-9(b) Secure the clamp nut only by fingers.

(c) Hold the connector body by the spanner.

(d) Hold the cable.

* Keep holding the cable.Do not rotate connector body.iPASOLINK 1000: INSTALLATION NWD-118789-04E

6-10 ADJUSTING CABLE ENDS(e) Set a torque spanner.Secure the clamp nut only by the torque spanner.Secure the connection to the torque value of 9 to 11 Nm.

Notes

1. Ensure not to put chips or shreds that are off from the braided wires into the inner side of the central conductor and the connector body.

2. Do not rotate the cable or connector body alone; Rotate the clamp nut attachment.

Tools spanner (14 mm) torque spanner (14 mm) clearance gauge, measure

Holding only

14 mm 9-11 Nm 14 mmNWD-118789-04E iPASOLINK 1000: INSTALLATION

ADJUSTING CABLE ENDS 6-11Procedure 6-2 TNC-P Connector used for IDU IF IN/OUT (L-angle: 300PTR-C-NC)

1 Remove the cable jacket:Remove the cable jacket for 6.5 mm to the end, and expose the braided wires.


2 Trim the braided wires 1

(1) Fold the braided wire around jacket.

(2) Remove the insulator for 5.0 mm to the end.

(3) Cut off the surplus of insulator/tape from the center conductor.

Tools knife, cutter, nipper, tweezers, file, comb,

measure, clearance gauge, etc. spanner, torque spanner; 16 mm, 15 mm

Tools knife cutter measure, etc.

[Applicable cable: 5D-FB-E]Outlines of parts

Cable jacket Aluminium tape

Braided wire InsulatorCenter conductor

Connector body Parts A Parts B

A B

6.5 mmiPASOLINK 1000: INSTALLATION NWD-118789-04E

Note Ensure not to damage the center conductor.


Twist the braided wires at the end and make them thinner.As revolving parts B and A, insert them onto the cable carefully, not to damage the braided wires.


(1) Using forceps, trim the braided wires to make them straight and equally spaced.

(2) Fold the braided wires around the part A.

Tools cutter measure etc.,NWD-118789-04E iPASOLINK 1000: INSTALLATION

ADJUSTING CABLE ENDS 6-13(3) Cut the surplus of braided wires according to the outer of part A.

5 Trim the center conductor:Chamfer the center conductor at a 45 angle.


Tools scissors nipper tweezers

Tools cutter measure file, etc.

45

5.0 mmiPASOLINK 1000: INSTALLATION NWD-118789-04E

6-14 ADJUSTING CABLE ENDS6 Assemble connector

(1) The cable center conductor must be straight and aligned with the connector inner contact. Insert the cable into the connector body until it stops. Secure the connection to the torque value of 60 to 80 lb-in (6.8 to 9.0 Nm).

(2) Check the gap between the connector body and clamp nut: Gap should be 0 to 0.5 mm.

Notes

1. Ensure not to put chips and shreds that are off from the braided wires into the inner side of the central conductor and the connector body.

2. Do not rotate the cable or connector body; Rotate the clamp nut attachment.

Tools spanner (16 mm) torque spanner (15 mm)

60-80 lb-in(6.8-9.0 Nm)

0 to 0.5 mmNWD-118789-04E iPASOLINK 1000: INSTALLATION

ADJUSTING CABLE ENDS 6-15Procedure 6-3 TNC-P Connector used for IDU IF IN/OUT (L-angle:TNC156(R0))

1 Inset parts, remove cable jacket:

(1) Inset the clamp nut as shown below.

(2) Remove the cable jacket for 8 mm (+1) to the end.


Tools knife, cutter, nipper, tweezers, file, measure,

clearance gauge, etc. spanner, torque spanner 12 mm, 16 mm



Cable jacket Aluminum tape

Braided wire Insulator

Center conductor

Connector bodyClamp Clamp nut

Cable

Clamp nut (8 mm +1)*Cut the jacket edge squarely.iPASOLINK 1000: INSTALLATION NWD-118789-04E


(1) Insert the clamp as shown below.

(2) Turn the braided wires back to the clamp side.

Clamp

Braided wire

Insulator

Aluminium tape

Center conductor

Bad Example

Braids are uneven. NWD-118789-04E iPASOLINK 1000: INSTALLATION

ADJUSTING CABLE ENDS 6-173 Remove braided wires and insulator:

(1) Cut the insulator and an aluminium tape along the end face of braided wires that are turned up.

Note Ensure not to damage the braided wires and the center conductor.

(2) Cut the braided wires according to a flange of clamp.

Tools cutter nipper

Aluminum tape

Center conductor

Braided wire

Flange

1)

2)

Aluminium tapeiPASOLINK 1000: INSTALLATION NWD-118789-04E

6-18 ADJUSTING CABLE ENDS4 Trim center conductor:

(1) Remove the center conductor as shown below.

(2) Chamfer the center conductor.

Note Ensure not to damage the center conductor (burr, etc.).

5 Assemble connector:

(1) The cable center conductor must be straight and aligned with the connector inner contact. Insert the cable into the connector body until it stops.

Tools nipper file, etc.

Center conductor

1 mm

5 mm 1 Center conductor

Connector bodyNWD-118789-04E iPASOLINK 1000: INSTALLATION

ADJUSTING CABLE ENDS 6-19(2) Secure the connection to the torque value of 10 Nm.

(3) Check the total length* of the connector:

* total length: 31.4 to 31.7 mm

Notes


2. Do not rotate the connector body; Rotate the clamp nut attachment.


Clamp nut

12 mm 10 Nm 16 mm

* 31.4 to 31.7 mmiPASOLINK 1000: INSTALLATION NWD-118789-04E

6-20 ADJUSTING CABLE ENDSProcedure 6-4 N-P Connector used for ODU IF IN/OUT (L-angle: 300PNR-C-NC)


Note Ensure not to damage the braided wire.


(1) Fold the braided wires around the cable jacket.



measure, clearance gauge, etc. spanner, torque spanner; 16 mm,15 mm


Outlines of parts Applicable cable: 5D-FB-E][

Cable jacket Aluminium tape (Connector body) (Parts A)

A

(Parts B)

B

Center conductor

InsulatorBraided wire

Clamp nut

6.5 mmNWD-118789-04E iPASOLINK 1000: INSTALLATION

ADJUSTING CABLE ENDS 6-21(3) Remove the surplus of insulator/tape from the center conductor.


3 Inset parts:

Twist the braided wires at the end and make them thinner.As revolving parts B and A, insert them onto the cable carefully not to damage the braided wires.



Tools cutter measure etc.,iPASOLINK 1000: INSTALLATION NWD-118789-04E

6-22 ADJUSTING CABLE ENDS(2) Fold the braided wires around the part A.

(3) Cut the braided wire according to the outer of part A.

5 Trim the center conductor:Chamfer the center conductor at a 45 angle.


Tools scissors nipper tweezers

Tools cutter measure file, etc.

45


ADJUSTING CABLE ENDS 6-236 Assemble connector:

(1) The cable center conductor must be straight and aligned with the connector inner contact. Insert the cable into the connector body until it stops. Secure the connection to the torque value of 60 to 80 lb-in (6.8 to 9.0 Nm).

(2) Check the gap between the connector body and clamp nut. A gap should be 0 to 0.5 mm

Notes


2. Do not rotate the connector body; Rotate the clamp nut attachment.


60-80 lb-in(6.8-9.0 Nm)

0 to 0.5 mmiPASOLINK 1000: INSTALLATION NWD-118789-04E

6-24 ADJUSTING CABLE ENDSProcedure 6-5 N-P Connector used for ODU IF IN/OUT (Straight: 300PNM-C-NC)


Note Ensure not to damage the braided wire.


(1) Fold the braided wire around the cable jacket.



measure, clearance gauge, etc. spanner, torque spanner; 16 mm,15 mm



Cable jacket Aluminium tape

Braided wire insulator

Center conductor

Connector body Parts A Parts B (Clamp nut)


ADJUSTING CABLE ENDS 6-25(3) Remove the surplus of insulator/tape from the center conductor.


3 Inset parts:

Twist the braided wires to make them thinner at the end.As revolving parts B and A, insert them onto the cable carefully not to damage the braided wires.



Tools cutter measure etc.,iPASOLINK 1000: INSTALLATION NWD-118789-04E

6-26 ADJUSTING CABLE ENDS(2) Fold the braided wire around the part A.

(3) Cut the braided wires according to the outer of part A.

5 Trim the cen

Installation Ipasolink 1000

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