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UNPACKAGE NEW UNIT1 IMPORTANT! It is recommended to have two or more installers available for large unit installations.1234567.001 1234567.001

*1234567.001*901001 - PROVIA PO #: PROVIAJOB: PROVIA

OPTIONS430 DIA Style Code36"Entry Door Width80" Entry Door HeightFull Wood Frame4 9/16" Jamb Depth430 Half LiteDIA Diamond CollectionFiberglassEmbossed 2 PanelRight Hand Inswing - ISLOCherry Cinnamon InsideCherry Cinnamon OutsideBright Brass Lifetime HW FinishAddison Lockset W/Antique Brass FinishAccent Interior Deadbolt

FIBERGLASS ENTRY DOOR NC

DAIL 400 MILLERSB 05/24/2011

!Step 1- Locate bar coded shipping label on box and confirm swing, color, and sizing.

Step 2- Unpackage door, check for any damages and order was shipped complete.

Step 3- To ensure new panels will fit properly, measure your old panels and compare to the sizing of the new panels.

CheckShippingLabel

Tools & Materials You Will Need:• Measuring Tape • Phillips Head Screwdriver

• Level • Stiff Putty Knife

• Pencil • Router (optional)

• Utility Knife • Hammer

• Power Drill & Assorted Drill Bits • High Quality Silicone Caulking in accordance with ASTM C 920 Class 25

Materials Provided:• Hardware kit for both doors • Door Panels

• Black vinyl glazing stop • Gasket Seals

INSTALLATION INSTRUCTIONS FOR REPLACEMENT PATIO DOOR SLAB

REMEMBER: ALWAYS USE THE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.

!Homes built before 1978 may contain lead paint. All replacement installations must comply with the U.S. EPA’s Lead-Based Paint Renovation, Repair, and Painting Program (RRP Rule). Read more about the RRP Rule and lead-safe work practices, on the U.S. EPA’s website at: www.epa.gov/lead

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Measure existing panels and compare with new panels

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Step 1- Using a Phillips Head screwdriver, remove the two (2) adjustment screws at top header of screen frame.

Step 2- Lift screen up and swing bottom portion of screen out to remove.

ORStep 1- Push screen frame upwards into top track until rollers disengage from roller wheel guide.

Step 2- Pull screen frame towards you making certain that the bottom of screen frame has cleared the screen guide at the thresh old.

I f you are experiencing difficulties removing the screen, adjustments to the screen can be made by adjusting the two (2) roller wheels in the top head rail of the screen by using a Phillips screwdriver (see View A).

To loosen roller wheel for movement up or down, turn screw a 1⁄2 turn counter clockwise. To tighten roller wheel after adjustment, turn screw a 1⁄2 turn clockwise (see illustration).

Important! Do not overtighten the screw when adjusting.

To Remove Screen (from outside of home):

Tilt upwards and swing outwards

Screen Guide

Top Track

Roller/Wheel Guide

Front of Screen

(Facing Outside of

House)

Back of Screen

(Facing Inside of H

ouse)

1 ⁄2 Turn

clockwise to

TIGHTEN

1 ⁄2 Turn

counter-

clockwise

to LOOSEN

Wheel Assembly

DO NOT

OVERTIGHTEN!Top Rail Fin

Remove adjustmentscrews with Phillips Head screwdriver

!

VIEW

! Due to design changes on our ProVia patio door screen system, refer to the illustration that best describes your style of screen.

!

REMOVE EXISTING SCREEN2

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Step 1- Open active door to 90˚ or more. Starting at bottom and working upwards, remove hinge pin from each hinge.

Step 2- Remove door and set aside.

Step 3- Remove hinges from mullion and discard.

Step 4- Remove all mullion screws and remaining hinge leaves on the center mullion.

Step 5- Remove PVC mullion spacer between inactive panel and mullion.

RemoveActive door & set aside

RemoveHinges from

Mullion

Remove all mullion screws &

hinge leavesfrom center

mullion

Remove PVC

mullion spacer

REMOVE ACTIVE PANEL & CENTER MULLION3

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5

Open activedoor and remove

hinge pins

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The jamb screws are located at the top, middle and bottom of the patio door panel.

Step 1- Remove jamb screws that are attached through wood jamb into fixed patio door panel.

Step 1- Using a sharp utility knife, cut perimeter seal of caulking and glazing tape between fixed door panel and the glazing stop.

Step 2- With a person on the interior and a person on the exterior, push from top of the panel inwards towards inside of house and remove.

Caution: Due to size of unit, it is recommended that another person is stationed on interior of the home to support panel when it is cut free from exterior caulking and glazing tape.

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CUT JAMB SCREWS4

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CUTTING PERIMETER SEAL & REMOVE PANEL5

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Due to size of unit, it is recommended that another person is stationed on interior of home to support panel when it is cut free from exterior caulking and glazing tape.

Cut jambscrews

Cut perimeter

seal of caulking

and glazing tape

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Use Caution and 2 people!

Push panel inwards to

remove

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Step 1- Using a flat putty knife, remove old caulking, glazing tape and glazing stop.

Step 2- Insert new glazing stop in jamb kerf.

!Important! Glazing tape is pre-applied from the factory. Trimming of the stop and tape may be necessary in order to create a good seal.

Step 3- P eel back only 6" of exposed backing on tape in each corner to allow access to the backing after the inactive panel is in place.

Step 4- Close active panel and recheck all margins.

Step 5- Finish removing tape backing by pulling sideways on loose ends.

Step 6- Caulk around exterior perimeter of new inactive door panel where panel meets glazing stop and sill support (see illustration).

Step 1- Set new fixed panel into opening and apply pressure to compress tape.

Step 2- Compress mullion side of fixed panel and re-install 1⁄2" Phillips Panhead screws and hinge leaves.

If any screws or hinges were broken during removal of inactive panel, now is the time to replace them.

Step 3- Install active panel by inserting hinge pins onto hinges of active panel.

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Insert new

glazing stop

Insert new

glazingtape

Peelback

6"

glazingtape

glazingstop

Compressmullionside

InsertHingePins

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PREP OPENING FOR NEW INACTIVE PANEL6

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INSTALL NEW INACTIVE PANEL & ACTIVE PANEL7

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Set new fixed panel

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Caulkexterior

perimeter

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NOTE: If it is difficult to slide screen, refer to Procedure 10, “Adjustment of Screen” and raise inside track. !

3Install screw into roller bracket

!DO NOT USE EXCESSIVE TORQUE

Insert tab into bracket groove

Step 1- Position top of the screen inwards and into top track assembly between roller brackets (see illustration).

Step 2- Lift screen and position bottom of screen over sill glide track (see illustration).

Step 3- Move brackets to each side of screen. Insert bottom tab portion of roller bracket into groove (see illustration).

Step 4- Attach roller brackets (one at left and right side) at top portion of screen using a #2 Phillips Head Screwdriver and #6-32 x 7⁄8" Phillips Flathead screws. Important! Do not use excessive torque on bracket screws.

Place Bottom ofScreen over Sill Glide Track

INSTALL SCREEN8

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Remove roller bracket from rail

Push screen up and lift out

Remove screw from roller bracket

!DO NOT RemoveSill GlideTrack!

Step 1- Locate roller brackets (one at left and right side) at top portion of screen and using a #2 Phillips Head Screwdriver remove roller bracket.

Step 2- Pull bracket outward from screen rail.

Step 3- Push the screen up and lift out clearing bottom of screen from sill glide track.

The roller bracket and wheel housing can remain inside the inside track for ease of re-installing the screen.

DO NOT RemoveSill GlideTrack!

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REMOVING SCREEN9

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Important! DO NOT USE a power drill to make adjustments - doing so will cause excessive torquing of the adjustment screws. Only use a #2 Phillips Head Screwdriver.!

Brickmold Cladding

Installation Screws

AdjustmentScrew

Top TrackAssembly Containing Outside Cover and Inside Track

Adjustments to the screen can be made by inserting a #2 Phillips Head screwdriver into each adjustment screw. Note: There are 3 adjustment screws evenly spaced in the inside track. DO NOT REMOVE the adjustment screws.

Adjust the left and right sides of the screen until the sides are parallel to the jambs.

Each complete turn of the screw will raise or lower the track by 1⁄32"

1. Turn adjustment screw clockwise to RAISE screen from threshold.

2. Turn adjustment screw counter- clockwise to LOWER screen onto threshold.

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!View A

Install Screw

Inside Track

Outside Track Cover

Clockwise to RAISE Screen

Counter-Clockwiseto LOWER Screen

Installation Screw

VIEW B

!DO NOTREMOVEADJUSTMENT SCREW

DO NOTREMOVEADJUSTMENT SCREW

Version 2.1- 10/25/10 - © 2010 ProVia Door - P-MK-61215

2150 State Route 39, Sugarcreek, OH 44681330.852.4711 877.735.2057 fax

provia.com

ADJUSTMENT & OPERATION OF SCREEN10