INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA · INSTALLATION INSTRUCTIONS FOR...
Transcript of INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA · INSTALLATION INSTRUCTIONS FOR...
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
Table of Contents
Important Installer NotesSite specific documents Canopy Fascia ComponentsCanopy Fascia Parts UL InformationReceiving the Canopy FasciaBack Panel InstallationPrimary Wiring Front Panel and LED Channel InstallationInside Corner InstallationWiring diagramCanopy Fascia Issues
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NOTICE:If Persona does not coordinate the installation, Persona can not be held
responsible for any violations of the specifications set forth in this document
Contact Information:
Persona, Inc.700 21st St SW
PO Box 210Watertown, SD
(605) 882.2244
REVISED 4-8-13
IMPORTANT INSTALLATION NOTES:
This signage is intended to be installed in accordance with the requirements of Article 600 of the National Electrical Code (NEC)
and/or applicable local codes. This includes proper grounding and bonding of the sign.
Sectional UL labels on LED Channels and Backs with power supplies are dedicated to the Canopy Fascia layout on the
provided Installation Drawing layout only. Do NOT mix and match pieces with UL's between Canopy Fascia layouts.
Installer is to provide all supply wire, liquid tight connectors, and conduit. Black, white, and green supply wire must be 12 AWG
THHN rated.
Uncrate and inspect all pieces upon receiving. Notify PERSONA of any damage or missing parts.
This document describes only one variation of the many possible Canopy Fascia configurations and is intended only as a guide.
Refer to the Site Specific Documents included with your order for more information.
Site Specific Documents are shipped with each Canopy Fascia order. They will be located in a box labeled “Plans and Screws”.
If you do not receive the Site Specific Documents or you do not understand them contact Persona before proceeding with the
installation.
The primary power outlet will determine how to assemble the Back section of the Canopy Fascia. If the power is on the right
hand side, follow the Site Specific Document and build from right to left. If the power is on the left hand side, reverse the Back
layout ONLY on the Site Specific Document and build from left to right. This will simplify and shorten primary power runs and
hookups.
All screws used for the installation of the Canopy Fascia will be # 10 X 5/8” pan head square drive self tapping screws.
The laying out of each length of Canopy Fascia before installation will ease the process and is recommended.
Each Canopy Fascia layout is designed to include 3” or 6” adjustment gaps in the Back assembly. These gaps are intended to
account for measurement discrepancies and are noted on the Site Specific Documents. Gap covers are provided to fully cover
all gap openings.
Each Canopy Fascia layout is designed to include a 6” adjustment gap at the end of each Front assembly. These gaps are
intended to account for measurement discrepancies and are covered by the Front Corners. No adjustment gap is designed into
the Front assembly end that is next to the building.
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
PAGE 2 OF 18
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
PAGE 3 OF 18
SITE SPECIFIC DOCUMENTS:
Site Specific Documents are provided to show the location and
quantity of parts for each Canopy Fascia layout. There are 2
different types of Site Specific Documents: Standard and Custom.
Each dedicated to specific Canopy Fascia layouts: Standard -
A, B & C and Custom - D & E. With the many variations of Canopy
Fascia configurations, it may be possible to receive both types of
documents at a location.
Layout drawings A, B, and C are for either single or multiple connected
(going around one or more trellis corners) straight Canopy Fascia
layouts. They show the most common configurations and will be
referred to as 'Standards'. Layout drawing A (Figure A) is an example
of a straight Canopy Fascia layout colored to show the different areas
of information for the installation process. Layout drawings B & C
(Figures B and C respectively) are examples of multiple
connected straight Canopy Fascia layouts.
Layout drawing A is colored as follows:
RED: Exploded view of the Canopy Fascia with the parts
and locations designated by numbers and arrows
referencing the 'Index' column of the parts list (Index
column numbers also shown in red).
BLUE: Parts list with quantities, descriptions, and UL
information of all parts needed for the layout shown in
the red drawing.
GREEN: Electrical and hardware information.
ORANGE: Important UL note.
Layout drawings D and E (Figures D and E respectively) show 2 different 'Custom' Canopy
Fascia layouts. 'Custom' Canopy Fascia layouts will include non-90 degree corners and/or
inside corners (inverted 'Standard' corners) and/or other unique features. The 'Custom'
documents are similar to the 'Standard' documents and include a parts list and numbered
locations of parts, as well as any special instructions or parts that are unique to the layout.
The Drawings included on layout drawings D and E are done from the top view.
Site Specific Document Notes:
Every Canopy Fascia order is shipped with the components in boxes with the
Site Specific Documents packaged in a box labeled “Plans and Screws”.
IMPORTANT: Call Persona if you do not receive or understand
these documents.
Site Specific Documents are only a guide for installation.
Site conditions may require adjusting a Canopy Fascia layout
but adjustment gaps must remain as they are built into the
configuration.
Contact Persona if there are any questions. power supply start
and end points
E
ANYWHERE, USA 54321 - ANYWHERE, USA 45 DEGREE CORNER LAYOUT/NOTES
D
B C
A
IMPORTANT: INSTALLER NOTE:Sectional UL labels on LED channels and backs withpower supplies are dedicated to the canopy fascialayout on the provided Install drawing layout only !!
DO NOT MIX AND MATCH PIECES BETWEEN CANOPYFASCIA LAYOUTS
11
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5
6
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9
10
11
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INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
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CANOPY FASCIA COMPONENTS
This page is intended to be used only as an overview of the
McDonald's Canopy Fascia. Refer to the Site Specific Documents
during the installation process.
Trellis:
-8” tall (typical)
-Measurements from trellis provider.
Backs:
-Dimensions: 2” (D) x 8” (H) x Various Lengths
-Standard Back Length: 71 5/8”
-Color: Silver
-An adjustment gap is designed into each return and front section
to allow for adjustments by installers for incorrect
lengths from trellis providers.
-The adjustment gap is 6” for 36” returns and all front sections
30” and longer.
-The adjustment gap is 3” for 18” returns and front sections less
than 30” long.
-Layout may be reversed to ease primary wiring and hookup.
Fronts:
-Dimensions: 3” (D) x 16” (H) x Various Lengths
-Standard Front Length: 72”
-Color: Yellow
-Front sections are designed to end 5” each direction from trellis
corners.
-Front Corner pieces are 12” (L) x 12” (D) x 16” (H) and will
cover the 5” gaps and overlap the Front pieces 6” each direction.
LED Channels:
-Dimensions: 3 ¾” (D) x 1 ½” (H) x Various Lengths Standard
Channel Length: 71 1/8”
-Color: Yellow
-Each power supply will light (7) 71 1/8” channels or 120 LEDs
total.
-Use yellow Heyco bushings provided for holes drilled in Front
pieces for secondary wiring to LEDs.
-Use connectors provided.
-Custom lengths will be 6” longer than needed and must be cut
to fit by installer and loose LEDs secured to the channel per the
Installation Instructions.
991MCDFASCIABACK3-S (3” Return)
991MCDFASCIAISCOVER-S (GAP COVER)
991MCDFASCIABACK18-S (18” Return)
425MCDFASCIABACK72P-S (72” Power Supply Back)
425MCDFASCIABACK72-S (72” Standard Back)
425MCDFASCIAISCNR90-S (90º Back Corner)
425MCDFASCIAOSCNR135-S (135º Front Corner)
Yellow #10 x 5/8” Screws
Wire Connectors
Unpainted #10 x 5/8” Screws
Yellow Heyco Bushing
425MCDFASCIAENDCAPL-S (Left End Cap)
991MCDFASCIAENDCAPR-S (Right End Cap)
425MCDFASCIAOSCNR90-S (90º Front Corner)
425MCDFASCIACHANL90-S (90º LED Channel)
425MCDFASCIACHANL135-S (135º LED Channel)
425MCDFASCIAFRONT95-S (95” Standard Front) 425 94” LED ChannelMCDFASCIACHAN94-S ( )
425MCDFASCIAISCNR135-S (135º Back Corner)
425MCDFASCIAFRONT72-S (72” Standard Front)
425MCDFASCIAFRONT30-S (30” Standard Front)
425MCDFASCIAFRONT12-S (12” Standard Front)
425MCDFASCIACHAN-S (72” LED Channel)
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
991MCDFASCIACHANCLIP-S (Splice Clip)
PAGE 5 OF 18
CANOPY FASCIA PARTS:
991MCDFASCIABACKCOVER-S (POWER SUPPLY COVER)
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
PAGE 6 OF 18
UL INFORMATION:The Canopy Fascia is classified as a UL sectional sign. Each electrical component (Backs with power supplies and all LED Channels) will be labeled with a white UL sectional label. The white UL label is placed on the 1 ½” flange between LEDs of the LED Channel and by the power supply cover on the outside of the Back with power supply. In addition to the white UL sectional label the first Back with a power supply of each Canopy Fascia layout will also have a silver UL label placed between the white sectional label and the power supply cover. Each Canopy Fascia layout will be labeled as one sign.
Each white UL sectional label contains a part specific number and a total quantity number, (Example: 1 of 5). It is important that each Canopy Fascia layout is installed with the proper UL sectional labels in the proper order.
NOTE: Do NOT mix and match pieces with UL labels between Canopy Fascia Layouts.
White UL Label SequenceWhen looking at the front of the trellis, the first LED Channel on the right hand side will be labeled as “1 of _”. The sequence will continue leftward numerically for all LED Channels.
When looking at the front of the trellis, the first Back with a power supply on the right hand side will be labeled with the next label of the sequence after the LED Channels as well as the silver UL label. The sequence will continue leftward numerically for all Backs with a power supply. NOTE: Depending on the power source location the Back assembly may be reversed to ease primary power hookup. If the power source is on the left hand side, the first power supply in the sequence after the LED Channels, that will also have the silver UL label, will be on the left hand side and the UL label sequence will continue rightward numerically for all Backs with a power supply.
NOTE: Persona CANNOT send out replacement UL labeled pieces without first receiving accurate UL information. Pictures of each UL label may be required.
IMPORTANT: INSTALLER NOTE:Sectional UL labels on LED channels and backs withpower supplies are dedicated to the canopy fascialayout on the provided Install drawing layout only !!
DO NOT MIX AND MATCH PIECES BETWEEN CANOPYFASCIA LAYOUTS
96BACK
98FRONT
MODELER DRAWING DATE SHEET #
PB MCD-CANFASCIA8X36-S 12/30/11 1 OF 1
INDEX QTY PART # LENGTH PART DESC UL
1 2 36" BACK RETURN 991MCDFASCIABACK18-S
2 2 36" FRONT RETURN991MCDFASCIAFRONT30-S
3 2 BACK CORNER425MCDFASCIAISCNR90-S
4 1 BACK POWER COVER991MCDFASCIABACKCOVER-S
5 1 425MCDFASCIABACK72P-S CUSTOM BACK X66
6 1 425MCDFASCIAFRONT95-S CUSTOM FRONT86
7 1 425MCDFASCIACHAN-S CUSTOM LED CHANNEL X33
8 2 FRONT CORNER425MCDFASCIAOSCNR90-S
9 3 GAP COVER991MCDFASCIAISCOVER-S
10 1 LED CHANNEL LIT X425MCDFASCIACHAN-S
11 1 LED CHANNEL SPLICE991MCDFASCIACHANCLIP-S
12 1 LEFT END CAP425MCDFASCIAENDCAPL-S
13 1 RIGHT END CAP425MCDFASCIAENDCAPR-S
14
TOTAL LEDS - 22 #1156091
1 SILVER UL XSILVER UL LABEL
PROJECT # - ____________
POWER SUPPLY - 1 #1156120
AMPS - 0.85
ORDER # - ______________JOB # __________________LOCATION - _____________NTNL SALES # - _________
HEYCO BUSHING - 1WHITE WIRE END CAPS - 1CLEAR WIRE CONNECTORS - 4
YELLOW SCREWS - 67UNPAINTED SCREWS - 50
FITS TRELLIS 94" - 96"
6" GAP
6" GAP
6" GAP
5
6
7
1
1
2
8
9
10
12
13 14
R1=36
R2=36 11
3
3
1 3
2 3
3
UL Positioning:UL’s start on right LED channel (#1) and continues to end of channels (#2). Rest of UL’s continue on power supply(s) starting on RH side (#3)
This rule applies to allCanopy fascia layouts
RH SIDE BACK W/POWER SUPPLY
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
PAGE 7 OF 18
RECEIVING THE CANOPY FASCIA
LABELS:Each Canopy Fascia order is shipped in boxes on a pallet(s). One Canopy Fascia order will be all Canopy Fascia layouts required at a location (Photo 1).
Each pallet will be labeled on each end with a Shipping Label that will include:-Location-National Sales Number-Order Number-Job Number-Number of pieces on the pallet (Photo 2)
Each box on the pallet will be labeled with a Quantity Tracking label that will include a box specific number as well as the total quantity of boxes (Example: 1 of 2) (Photo 3).
One box on the pallet will be labeled with “Plans and Screws” and will contain all Site Specific Documents and hardware for the order (Photo 4).
NOTE: Additional labels may be present.
RECEIVING:Compare the number of boxes, the Quantity Tracking labels, and the Shipping Label – Number of Pieces on the Pallet to be sure all boxes are present.
Check for any shipping damage.
If boxes are missing or damaged refer to Canopy Fascia Issues, Page 18.
When first receiving the Canopy Fascia order, it is recommended to open the “Plans and Screws” box and review all Site Specific Documentation as well as count each piece received.
Compare this number and the Site Specific Documents to determine if any pieces are missing. If any pieces are believed to be missing refer to Canopy Fascia Issues, Page 18.
4
3
2
1
6”
216" Front Trellis Length
12” 12”43" Back 71 5/8" Back 71 5/8" Back
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
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BACK PANEL INSTALLATION
NOTES: Use unpainted #10 x 5/8 pan head self drilling screws to secure all backs and covers
The Example shown in this document will be assembled assuming the primary power outlet is located on the right side. Thus the Canopy Fascia will be assembled from right to left following the Site Specific Documents.
If the primary power is on the left side, assemble the Canopy Fascia from left to right reversing the Back layout ONLY on the Site Specific Documents to ease in primary power hookup.
Laying out each trellis length of Canopy Fascia before installation will ease the process and is recommended.
Install the Backs according to the UL Information on Page 7.
The Backs are to be installed so the silver painted side is to the back and the open unpainted side is to the front when looking at the front of the trellis.
Each 36” return and all trellis length front sections will have a 6” +/- gap to compensate for any discrepancies from trellis measurements provided for design. Returns and front sections less than 30” will have a 3” +/- gap. Gap covers are provided to fully cover all gap openings.
GAP EXAMPLES:To achieve the required 6” +/- gap on the 36” return: 36” (Return) – 12” (Back Corner) = 24” – 6” (Gap) = 18” Back Panel
To achieve the required 3” +/- gap on the 12” return: 18” (Return) – 12” (Back Corner) = 6” – 3” (Gap) = 3” Back Panel
To achieve the required 6” +/- gap on the front trellis length: 18'-0” = 216” (Trellis Length) – 24” (Back Corner – 2 x 12”) = 192” – 6” (Gap) = 186” Back Panel Length Required
Standard Back panel lengths (with or without power supplies, refer to the Site Specific Documents) of 71 5/8” will be used to fill in the front trellis length from the right with a custom panel on the left end to achieve the 6” +/- gap.
186” (Back Length Panel Required) – 143 ¼” (2 Standard Length Back Panels) = 42 ¾”Round up to get a Custom Back Panel length of 43”.
6”GAP
18”BACKPANEL
12”BACK
CORNER
TRELLIS
36"
WALL
3”GAP
3”BACKPANEL 12”
BACK CORNER
TRELLIS
18"
WALL
2 Piece 12” insidecorner
WALL
BACK PANEL INSTALLATION - TOP VIEW
GAP
GAP
3” 3”
6”GAP
BACK PANEL INSTALLATION - FRONT VIEW
EXISTING TRELLIS
BACK PANEL INSTALLATION: 1. Start the Back installation with the Back Corner on the return nearest the designated primary power outlet. Back Corners (425MCDFASCIAISCNR90-S or 425MCDFASCIAISCNR135-S) are made in 2 pieces and must be screwed together (Photo 5). The Back Corner piece with the 1” tab will fit into the inside of the second corner piece with no tab. Use the screw slots of the second corner piece when fastening the pieces together.
2. Align the Back Corner piece before securing it to the trellis. All edges must line up with the trellis front and return's face and back. Secure the Corner assembly to the top of the trellis using the provided mounting holes. (Photo 6).
3. Align the edges of the Back return panel (3”: 991MCDFASCIABACK3-S and/or 18”: 991MCDFASCIABACK18-S) to the right trellis return's face and back, and position one end flush to the building wall. Secure the return panel to the trellis using the provided mounting holes. (Photo 7). The panel shown in this example is 18”.
6
#10 x 5/8” pan head self drilling
screws
Inside cornerwithtab
Trellisreturn
Trellisfront
Inside corner
notab
TAB
425MCDFASCIAIBACK18-S
#10 x 5/8” pan head self drilling
screws
6”Gap
4. Align a 72” standard Back panel (Standard Length: 425MCDFASCIABACK72-S or Standard Length with Power Supply: 425MCDFASCIABACK72P-S; Refer to Site Specific Documents) to the edges of the trellis front and butt the right edge up to the Back Corner piece. Screw the Back Corner and the standard Back panel together as well as the Back panel to the trellis using the provided mounting holes, (Photo 8).
5. Continue to attach panels as needed to complete the front trellis length, leaving a 6” gap. Refer to the Site Specific Documents to determine where each piece goes.
6. Screw together and install the second Back Corner as done in Steps 1 & 2, (Photo 10).
7. Install the second return piece to the left hand return as done in Step 3, (Photo 11).
8. Install the 8” x 8” Gap Covers (991MCDFASCIAISCOVER-S) on the back side over the built in gaps (3” or 6”) in the back assembly using unpainted #10 x 5/8 pan head self drilling screws. (Photo 11). Make sure the entire gap is covered
This completes the Back section installation of the Canopy Fascia..
18" +/-
6”Gap
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INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
1” tab
7425MCDFASCIAISCNR90-S
5
425MCDFASCIAIBACK72P-S
991MCDFASCIAISCOVER-S
98
10 11
#10 x 5/8” pan head self drilling
screws
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
PAGE 10 OF 18
PRIMARY WIRING:
NOTES: Complete all primary wiring before mounting the Front panels.
This signage is intended to be installed in accordance with the requirements of Article 600 of the National Electrical Code (NEC) and/or applicable local codes. This includes proper grounding and bonding of the sign.
The Example shown in this document will be assembled assuming the primary power outlet is located on the right side. Thus the Canopy Fascia will be assembled from right to left following the Site Specific Documents.
If the primary power is on the left side, assemble the Canopy Fascia from left to right reversing the Back layout ONLY on the Site Specific Documents to ease in primary power hookup.
Installer is to provide all supply wire, liquid tight connectors, and conduit. Black, white, and green supply wire must be 12 AWG THHN rated.
Installer to provide 6' of weatherproof conduit inside the wall area for primary connections.
Power supplies will power (7) 71 1/8” LED Channels or 120 LEDs total.
FASCIA WIRING GUIDE AND INSTALLATION:
1. Determine the power outlet location at the wall (see General Contractor).
The diagram to the right and Photo # 12 show the possible options for running weatherproof conduit to the power supply nearest the power source.
Primary power
Power supply
Weatherproof conduit
WALL
POWER SOURCE ON SIDE - TOP VIEWRIGHT
Primarypower
Secondary wiring
FRONT VIEW
EXISTING TRELLIS
Primary power
Power supply
Weatherproof conduit
WALL
POWER SOURCE ON SIDE - TOP VIEWLEFT
Primarypower
Secondary wiring
FRONT VIEW
EXISTING TRELLIS
RETURN BACKSECTION
HOLE POSITIONIN WALL FOR
CONDUIT
EXISTING TRELLIS
12
OR
FASCIA WIRING GUIDE AND INSTALLATION: Continued
2. Remove the cover from the Back with a power supply closest to the power source, and the cover from the 2” x 4” junction box mounted to the power supply (Photo 13). Remove the hole plugs from the junction box and mount any fittings needed to complete the watertight conduit runs.
3. Run primary power and ground wires as needed (Photo 14 & 15). A ground wire is mounted in each box and MUST be used.
3. The secondary wiring will require a cable tie to secure it to the conduit to keep it off the bottom of the Back panels, (Photo 16).
4. All unused fitting holes in the junction boxes must be plugged with the extra plugs (Photo 17).
With all of the primary wiring terminated, the Front and LED Channel pieces can be installed.
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
PAGE 11 OF 18
Secondary power to
led channels
Weather proof connectorsby installer
Existingtrellis
Powersupplymount
2” X 4”Weather proof
box
Cabletie
mountedby
installer
Incomingprimary power
Incomingprimary power
Primary powerto additional
power supplies(if needed)
watertight connectorto additional powersupplies (if needed)
Insert plugs
Powersupplywiring
Powersupplywiring
Groundwire
to box
Groundwire
to box
13
16 17
14 15
4’ additionalsecondary wiringExisting
trellis
Junctionbox
Powersupply
425MCDFASCIABACK729-SBack with power supply
425MCDFASCIABACK72-SBack piece
Primary powerdaisy chainedto additional
power supplies
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18
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
PAGE 12 OF 18
FRONT PANELS AND LED CHANNEL
NOTES:
This signage is intended to be installed in accordance with the requirements of Article 600 of the National Electrical Code (NEC) and/or applicable local codes. This includes proper grounding and bonding of the sign.
Except in the case of a special situation (Inside Corners, Page 16), the Front panels and LED Channels will be assembled from right to left in accordance with the Site Specific Documents.
Install the LED Channels according to the UL Information on Page 6.
Power supplies will power (7) 71 1/8” LED Channels or 120 LEDs total.
LED Channels must be installed simultaneous to each Front panel as it is installed.
For all Front sections and LED Channels use yellow painted #10 x 5/8 pan head self drilling screws.
Each Canopy Fascia layout is designed to include a 6” adjustment gap at the end of each Front assembly. These gaps are intended to account for measurement discrepancies and are covered by the Front Corners. No adjustment gap is designed into the Front assembly end that is next to the building.
GAP EXAMPLES:
To achieve the required 6” +/- gap on the 36” return: 36” (Return Length) – 6” (Gap) = 30” Front Panel
To achieve the required 6” +/- gap on the 18” return: 18” (Return Length) – 6” (Gap) = 12” Front Panel
NOTE: Gap is located at the trellis corner and will be covered by the Front Corner.
To achieve the required 12” +/- gap (6” at each end) for the front trellis length: 18'-0” = 216” (Trellis Length) + 2” = 218” – 12” (6” Gap x 2) = 206” Front Panel Length Required
Standard Front panel lengths of 72” will be used to fill in the front trellis length from the right with a custom panel on the left end to achieve the 6” +/- gap.
206” (Front Panel Length Required) – 144” (2 Standard Length Front Panels) = 62” Custom Front Panel
36"
WALL
6”30”12”
18"
WALL
6”
Note: Leave these screws out on top & btm so the corner will fit without interference
WALL
FRONT PANEL INSTALLATION - TOP VIEW
FRONT PANEL INSTALLATION - FRONT VIEW
GAP
GAP
5” 5”
216" Front Trellis Length
62" Custom Front 72" Standard Front 72" Standard Front
CORNER CORNER
218" Total Canopy Fascia Length
6” 6”
218" Front Trellis Length
62" Front 72" Front72" Front
INSTALLATION:
1. Slip the correct Front panel (12”: 991MCDFASCIAFRONT12-S or 30”: 991MCDFASCIAFRONT30-S) over the right hand trellis return and attached Back return (Photo 21). Line up the edges of the Front and Back panels and secure using the precut mounting holes on the top and bottom. Leave the screws on the end closest to the trellis corner out so the Front Corner will slide over the Front panels. The missing screws will be installed with the Front Corners.
2. Measure 5” from the right corner of the trellis front, (Photo 22). Slip the first Front panel (72”: 425MCDFASCIAFRONT72-S or 95”: 425MCDFASCIAFRONT95-S) over the trellis and attached Back panel. Line up the edges of the Front and Back panels and secure using the precut mounting holes on the top ONLY. Leave the screws on the end closest to the trellis corner out as in Step #1.
NOTE: Leaving the bottom screws out will allow movement of the Front panels to ease the LED Channel wiring process. They must be installed when finished installing the LED Channels.
3. Slide a Front Corner (90: 425MCDFASCIAOSCNR90-S or 135: 425MCDFASCIAOSCNR135-S) over the Front return and Front panel making sure the Front Corner is square, (Photo 24). If you have to remove or loosen a Front Corner to square it, take care to not pull at the middle as this will bend the aluminum and leave a gap when the Front Corner is reinstalled. Secure the Front Corner to the Front return and Front panels using the precut mounting holes on the top ONLY.
NOTE: Front Corners will overlap the Front return and Front panel 6” each. Photo 25 shows a properly installed Front Corner.
PAGE 13 OF 18
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
425MCDFASCIAIFRONT30-S
Leavethese
screwsout
425MCDFASCIAOSCNR90-S
20
23
21
24
22
25
1”
1”
PAGE 14 OF 17
INSTALLATION continued:
4. Measure and mark 1” from the top and right edges of the Front Corner on the trellis front face (Photo 26). Drill a 7/8” hole with a hole saw bit, (Photo 27), and install a yellow Heyco bushing, (Photo 28).
5. Mount the right LED Channel End Cap (425MCDFASACIAENDCAPR-S) by lining up the top of the End Cap with the top of the Front Corner. Secure the End Cap using the precut mounting hole, (Photo 29). Tie a knot in the secondary power cable for a strain relief (Photo 30). Insert the cable through the Heyco bushing making sure the knot CANNOT be pulled through, (Photo 31). Leave enough cable exposed so it won’t fall back into the hole. Use the Site Specific Drawing and the UL Information Page 6 to ease the wiring process. Connect the LEDs to the secondary power cable using the provided wire connectors and a Linesman pliers. Wire connectors are designed to work with unstripped wire. DO NOT strip any secondary wire to bare wire while making electrical connections.
NOTE: Connect the Red secondary wire to the Red Striped LED wire and the Black secondary wire to the White LED wire.
Cap and secure it to the Front Corner and panel using the precut mounting holes, (Photo 32).
7. Slide the next Front panel over the trellis and attached Back panel being careful not to leave any gap between Front panels. Line up the edges of the Front and Back panels and secure using the precut mounting holes on the top ONLY.
8. Align the required LED Channel (Refer to the Site Specific Documents and the UL Information on Page 7) using the splice clip attached to the first LED Channel and secure it to the Front panel(s) using the precut mounting holes (Photo 32). Connect the two LED Channels using the supplied wire connectors and a Linesman Pliers.
6. Set the LED Channel on the End Cap and Front panel. Align the right edge of the LED Channel to the right edge of the End
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
29
26
30
27
31
28
32 33 34
PAGE 14 OF 18
Mark holelocation
PAGE 15 OF 18
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
INSTALLATION continued:
9. Repeat Steps 8 & 9 until the final Front panel and LED Channel are required or until the power supply is connected to (7) 71 1/8” LED Channels or 120 LEDs total.
10. If additional power supplies are required, mark 1” below the end of the seventh LED Channel. Remove the LED Channel and set aside. Drill a 7/8” hole with a hole saw bit and install a yellow Heyco bushing (Page 14, Photos 26-28). Reinstall the seventh LED Channel and repeat Steps 6 & 9 for the LED Channel powered by the new power supply (Refer to the Site Specific Documents and the UL Information on Page 7).
11. Terminate the LED string on the seventh LED Channel by cutting the wires flush with the LED module. Cover the exposed wires with electrical grade silicone (Photos 34-36).
NOTE: All bare wire MUST be covered by electrical grade silicone.
For all Front sections use yellow painted #10 x 5/8 pan head self drilling screws
12. Repeat Step 10.
13. Repeat Step 8 for the final custom length Front panel. This will leave a 6” gap at the end of the trellis.
14. Install the Front return and Front Corner as done in Steps 1 & 3.
15. Mount the left End Cap (425MCDFASCIAENDCAPL-S) to the left Front Corner as done in Step 5.
16. Align the final required LED Channel (Refer to the Site Specific Documents and the UL Information on Page 7) using the splice clip attached to the previously installed LED Channel. Install one screw on the right side to temporarily hold the LED Channel in place. Mark the LED Channel flush with the left edge of the left Front Corner (Photo 38). Remove the LED Channel and cut with a saw (chop saw preferred). Be sure not to cut through any LED modules.
17. Make a mark on the inside of the LED Channel ¾” from the cut end to allow for End Cap clearance. Using the LED spacing and positions on the rest of the LED Channel, mark out the location of the loose LEDs. NOTE: There may be times when no LEDs can be mounted due to space limitations.
18. Remove the paper backing covering the adhesive strip on the LED and place each LED module on the LED Channel. Run a bead of clear silicone along both long sides of each LED to secure it to the LED Channel. Be careful not to cover the LED lens with silicone.
19. Terminate the LED string as done in Step 12.
20. Install the final LED Channel as done in Step 9.
21. Secure the bottoms of all the Front pieces that had screws left out to ease the installation process.
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INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
gap
gap
gap
gap
DIAGRAM A
SECTION 2
SECTION 3
SECTION 1
SECTION 4
DIAGRAM B
SECTION 2
SECTION 3
SECTION 1
SECTION 4
SECTION 2
SECTION 3
SECTION 1
DIAGRAM C
SECTION 4
LINEUP MITRES
cut to sizecut to
sizeSECTION 2
SECTION 3
SECTION 1
SECTION 4
DIAGRAM D
SECTION 2
SECTION 3
SECTION 1
SECTION 4
DIAGRAM E
INSIDE CORNER FASCIA NOTES:
Canopy Fascia layouts with Inside Corners (see detail) can be installed as normal for all sections EXCEPT those that include the Inside Corner. These sections MUST be installed from the corner outward.
Inside Corners may or may not have their own power supply. Refer to the Site Specific Documents for power supply layout.
INSTALLATION:
1. Starting at the Inside Corner, (Diagram A) align and secure the Backs to the trellis using unpainted #10 x 5/8 pan head self drilling screws in the provided mounting holes. Be sure to align the mitered corner. 2. Install all Back pieces for all non-Inside Corner sections, (Diagram A, Sections 3 & 4) as normal and run primary power as required.
3. Starting at the Inside Corner, (Diagram B) align and secure the 2 mitered Front panels to the Back panels using yellow painted #10 x 5/8 pan head self drilling screws in the precut mounting holes on the top ONLY. Be sure to align the mitered corner.
4. If necessary, install any other Front pieces needed to complete the Inside Corner sections, (Diagram B, Sections 1 & 2).
5. Install all Front pieces for all non-Inside Corner sections, (Diagram B, Sections 3 & 4) as normal
6. Align and mount any LED Channel Corner pieces using yellow painted #10 x 5/8 pan head self drilling screws in the precut mounting holes (Diagram C). Use the inside edge of the preinstalled splices on the LED Channel Corner piece to align it to the Front Corner, (Photo 39).
7. Hold the mitered LED Channels for Sections 1 & 2 in place with the miters of the LED Channels lined up with the miters of the Front pieces. Mark the LED Channel flush with the near edge of the LED Channel Corner (Diagram D, Sections 1 & 2). Remove the LED Channel and cut with a saw (chop saw preferred). Be sure not to cut through any LED modules.
8. Secure any loose LEDs and install the mitered LED Channels using yellow painted #10 x 5/8 pan head self drilling screws in the precut mounting holes (Diagram E, Sections 1 & 2). Starting with the screws closest to the miter first.
9. Install all LED Channels for all non-Inside Corner sections, (Diagram E, Sections 3 & 4) as normal.
10. Install yellow painted #10 x 5/8 pan head self drilling screws on the bottoms of all the Front pieces that were left out previously.
INSIDECORNER
39
Use the spliceson the led cornerled channel as an alignment guide
Power supply
Primarypower
Secondary wiring
Corner (6” overlap)
Led channelYellow Heyco bushing
(installer drills 7/8” hole)End led channel(installer cut to length)
FRONT FASCIA/ - FRONT VIEWWIRING DIAGRAM
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
PAGE 17 OF 18
LEFT ENDShows end of channel and wires terminated per Picture37.
TERMINATED LED STRING(Not shown on diagram)Shows end of 7th channel (or 120LEDs total) terminated. Secondarywiring to 8th channel LED string.
WIRING INFO:(1) - LED white/red stripe wire to PLTC secondary cable red wire(2) - LED white wire to PLTC secondary cable black wire(3) - terminated led run
RIGHT ENDShows LED string on 1st channel connected to secondary wiring.
SPLICING LED STRINGShows end of 1st channelconnected to 2nd channel.
WIRING INFO:(1) - LED white/red stripe wire to LED white/red stripe wire(2) - LED white wire to LED whitewire
1
2 2
13
EXISTING TRELLIS
NOTE:WIRE CONNECTORS ARE DESIGNED TO WORK WITH UNSTRIPPED WIRE.
DO NOT STRIP ANY SECONDARY WIRE TO BARE WIRE WHILE MAKING ELECTRICAL CONNECTIONS.
CANOPY FASCIA INSTALLER ISSUES
Missing boxes ?
Check all the boxes of the pallet(s) to determine if all are included. Each box will be marked with a label that includes a
unique box number as well as the total number of boxes on the pallet.
NOTE: Each Canopy Fascia location is uniquely boxed to reduce waste and shipping costs. This sometimes results in
similar pieces being packaged in different boxes.
If a box is missing contact Persona immediately. Be sure to have the Location, National Sales Number, and the Order
Number information available. This information is located on a label placed on each end of the pallet.
Missing Pieces ?
The Canopy Fascia is boxed per location. Look through all boxes of the pallet(s) and count each piece. Refer to the Site
Specific Drawings (one per elevation) to determine if any pieces are missing.
If any pieces are missing, determine if the missing piece(s) contained a UL label. This information is located on the Parts
List of the Site Specific Drawings.
UL Labeled Piece Missing
A UL labeled piece will be any part that has an electronic component. This will include all LED Channels and any Back
with a power supply.
UL labels are placed on the short flange of the LED Channel by the LEDs and by the cover of the Back with a power supply.
All UL labeled pieces are labeled with a part specific number dedicated to a Site Specific Drawing. Record which UL
numbers are present.
Contact Persona immediately with the UL information and the missing piece(s) description as well as the Location, National
Sales Number, and the Order Number information found on a label placed on each end of the pallet.
NOTE: Persona CANNOT send out replacement pieces without first receiving accurate UL information.
Pictures of each label may be required.
Non-UL Labeled Piece Missing
Contact Persona immediately with the missing piece(s) description as well as the Location, National Sales Number, and the
Order Number information found on a label placed on each end of the pallet.
Damaged Pieces ?
If a damaged piece(s) is found, contact Persona immediately with a description of the damaged piece(s) as well as the
Location, National Sales Number, and the Order Number information found on a label placed on each end of the pallet. If
the part(s) is a UL labeled piece, the UL number must also be relayed.
NOTE: Persona CANNOT send out replacement pieces without first receiving accurate UL information.
Pictures of the label(s) may be required.
INSTALLATION INSTRUCTIONS FOR McDONALDS LED CANOPY FASCIA
PAGE 18 OF 18