Installation Instructions for Kargo Master Congo Pro Kit ... · Installation Instructions for Kargo...
Transcript of Installation Instructions for Kargo Master Congo Pro Kit ... · Installation Instructions for Kargo...
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Installation Instructions for Kargo Master Congo Pro Kit (4 door JK)
Installation Time: 2 Hours
Tools Required:
• T-40 torx driver • 6mm Allen wrench • 5/8” Socket • 1/2” Socket • 9/16” Socket • 3/8” Allen wrench • 1/4” Allen wrench
Before
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Installation Instructions: 1. Remove 5 - T40 torx bolts from left and right windshield reinforcement bracket. (Top 3 bolts on outside and 2 on the front).
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2. Install front hoop with the 10, M8x35mm bolts, lock washers, washers and nylon spacers provided, with a 6mm Allen wrench.
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3. Remove the 2 bolts from the stock bumper support and frame with a 5/8” socket. Do the same on the opposite side.
Remove the stock bumper bolt in the rear of the frame with a 5/8” socket. (This will allow the rack support to slide in easier between the bumper and body). Do the same on the opposite side.
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4. Slide the rack support mount between the bumper and the body, insert 2 supplied carriage bolts. Place the provided ‘H’ spacer in the stock bumper mount and the new mount and install the provided bolts, lock washers and washers with a 5/8” socket. Reinstall the stock bumper bolt in the rear of the frame, (removed in step 3). Do the same on the opposite side.
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5. Install the ‘U’ bracket onto the carriage bolts with the 5/16” nyloc nuts, washers and 1/2” socket. Do the same on the opposite side.
6. Insert 2 bushings and a metal sleeve into the end of the rear upright.
Do the same on the other rear upright.
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7. Install the rear upright, bushing end into the ‘U’ bracket and install 3/8” Hex bolt, lock washer and washer with 9/16” socket. Do the same on the opposite side.
8. Attach rear upper hoop to the rear uprights with a 1/2” socket head cap screw, 1/2” nyloc nut and a 3/8” Allen wrench. Do the same on the opposite side.
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9. Place the roof rails on top of the Jeep with the straight end towards the back and the bent end towards the front. Install the end caps with 6, 5/16” socket head cap bolts and 1/4” Allen wrench. Do so on both ends of the rail. Do not tighten until all bolts are installed. Do the same on the other rail.
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After
Installation Instructions Written by ExtremeTerrain Customer Sean Waples 08/2/2017