Installation and User Manual - R. STAHL TRANBERG AS

Copyright © 2009-2017 R. STAHL TRANBERG AS. All rights reserved.

Installation and User Manual

Navigation Light Control Panel

TEF 4720 - TEF 4722 - TEF 4730 - TEF 4732

Signal Light Control Panel

TEF 4740

Version 2.2 R. STAHL TRANBERG AS

October 2017

Copyright © 2009-2017 R. STAHL TRANBERG AS. All rights reserved. of 27

Document Information

Version: 2.2

Document Type: Description

Status: Issued for use

Amendment Date: October 2017

Issued By: R. STAHL TRANBERG AS, Technical dept.

Summary of Revisions (abbr.)

Date Version Status Issued By

September 2009 2.0 Issued for use TRANBERG AS

Technical dept.

October 2009 2.1 Issued for Use TRANBERG AS Technical dept.

October 2017 2.2 Issued for use R. Stahl Tranberg AS, Technical

department

R. STAHL TRANBERG AS has made every effort to provide accurate information, but makes no claims as to the accuracy or completeness of this information. R. STAHL TRANBERG AS disclaims liability for errors, omissions, misinterpretation or misuse of this information by others.

TRANBERG is a registered trademark of R. STAHL TRANBERG AS.


Table of Contents

TABLE OF CONTENTS ........................................................................................................... 3

CHAPTER I. INTRODUCTION ......................................................................................10

SECTION 1.01 GENERAL INFORMATION ..........................................................................11

CHAPTER II. TEF 4720 .................................................................................................26

SECTION 2.01 INTRODUCTION .......................................................................................27

SECTION 2.02 SYSTEM OVERVIEW.................................................................................32

SECTION 2.03 FUNCTIONAL DESCRIPTION ......................................................................35

SECTION 2.04 VOLTAGE COMPENSATION .......................................................................52

SECTION 2.05 INSTALLATION ........................................................................................58

SECTION 2.06 TECHNICAL DATA ....................................................................................72

SECTION 2.07 SPARE PARTS.........................................................................................82

SECTION 2.08 AUXILIARY EQUIPMENT ............................................................................96

CHAPTER III. TEF 4730 ............................................................................................... 104

SECTION 3.01 INTRODUCTION ..................................................................................... 105

SECTION 3.02 SYSTEM OVERVIEW............................................................................... 110

SECTION 3.03 FUNCTIONAL DESCRIPTION .................................................................... 113

SECTION 3.04 VOLTAGE COMPENSATION ..................................................................... 130

SECTION 3.05 INSTALLATION ...................................................................................... 136

SECTION 3.06 TECHNICAL DATA .................................................................................. 152

SECTION 3.07 SPARE PARTS....................................................................................... 162

SECTION 3.08 AUXILIARY EQUIPMENT .......................................................................... 176

CHAPTER IV. TEF 4722 ............................................................................................... 187






SECTION 4.06 SPARE PARTS....................................................................................... 234

CHAPTER V. TEF 4732 ............................................................................................... 247



Copyright © 2009-2017 R. STAHL TRANBERG AS. All rights reserved. Page iv of 27




SECTION 5.06 SPARE PARTS ...................................................................................... 294

CHAPTER VI. TEF 4740 ............................................................................................... 307


SECTION 6.02 SYSTEM OVERVIEW .............................................................................. 312




SECTION 6.06 SPARE PARTS ...................................................................................... 352

CHAPTER VII. ADDITIONAL INFORMATION ............................................................... 364

SECTION 7.01 TECHNICAL CLARIFICATIONS ................................................................. 366


Chapter I. Introduction

Section 1.01 General Information

The purpose of the panels is to control, monitor and fuse navigation lights and signal lights.

Only navigation lights listed in COLREG may be connected to the control panels. They shall not be used for other purposes, except signal lights required by canal authorities.

TEF 4720 is for controlling single tier navigation lights and for connection of 24VAC/DC main and emergency power supplies.

TEF 4722 is for controlling single tier navigation lights and for connection of 230VAC (115VAC) main and emergency power supplies.

TEF 4730 is for controlling double tier navigation lights and for connection of 24VAC/DC main and emergency power supplies.

TEF 4732 is for controlling double tier navigation lights and for connection of 230VAC (115VAC) main and emergency power supplies.

TEF 4740 is for controlling signal lights and for connection of 230VAC (115VAC) power supply.

All panels are tested according to IEC60945 and ‘Det Norske Veritas’ certification notes.

The control panels are designed and manufactured by R. STAHL TRANBERG AS.


Chapter II. TEF 4720

Section 2.01 Introduction

TEF 4720 is for controlling single tier navigation lights and for connection of 24VAC/DC main and emergency power supplies.

Note: All panels are custom made. Refer to drawings for the specific system for overview and connections.

Section 2.02 System overview

Section 2.03 Functional description

Power supplies


The main switch operates both main and emergency supply. Left position – main supply, middle position – off and right position – emergency supply.

Both power supplies are constantly monitored. If a power supply is missing, the alarm relay activates and a red LED lights up. When the selected (by the main switch) power supply fails, an audible alarm sounds in addition to visual alarm and alarm relay. To stop the audible alarm, switch panel off or switch over to the alternate power supply.

Outgoing circuits

The TEF4720 series is delivered with 8, 12 or 16 outgoing circuits. Each circuit contains a separate monitoring device. The circuits are controlled by a two pole rocker switch, left position – on and right position – off.

Each circuit has a corresponding LED to show status. LED off – Circuit off. Steady light – Output is on and circuit is OK. Flashing light – Output is on and a failure is present. Failure can be a broken bulb, blown fuse etc. When a failure occur an audible alarm and the alarm relay activates. To stop the alarm, correct failure or switch circuit off.

Each circuit is fused in both poles. The fuses are located in the outgoing terminal blocks.

Dimmer, test button, potential free alarm contact

Indicator LED’s for the outgoing circuits are dimmable. Dimmer knob is located at the bottom left side. LED’s for power supplies are not dimmable.

Next to the dimmer knob, a push button named ‘test’ is located. This button tests the function of indicator LED’s and buzzer. When pressed, all LED’s lights up and buzzer is sounding. Note: The ‘test’ button does not check the status or functionality of the circuits or connected navigation lights.

The panel is equipped with a potential free change-over contact which activates on all alarms. The alarm contact is connected to terminal No. 51, 52 and 53.

Section 2.04 Voltage compensation

In long cable lengths voltage can drop below lower limit for the navigation light to ensure light output as required. To compensate for the voltage loss in cable, the TEF4720 have the possibility to single out circuits and connect them to a higher voltage. This is done by using a transformer with multiple voltage output. Ref. ‘Section 2.08’.

This technique also allows using cables with smaller cross-section than typically for 24V supply.

TEF4720 is modified for voltage compensation by R. Stahl Tranberg A.S. R. Stahl Tranberg A.S. can assist calculating voltage compensation.

Note: Voltage compensation is possible for AC supplies only.


Section 2.05 Installation

All systems are custom made. Refer to drawings for the specific system for connection diagram.

Power supplies

The panel should be supplied from two dedicated circuits, one from main distribution board and one from emergency. The power supplies must be fused.

Dimensioning fuse and cable depends on number and power of navigation lights connected. Add up power of navigation lights and add 20W for total power for the system. If external transformers are used, take into consideration transformers start up current when dimensioning fuse.

The panel handles both AC and DC current. When DC current is connected, make sure the phase is correct.

Navigation lights

The panel is constructed for filament lamps, 25-40W. The panel can be modified for smaller loads.

Connect according to drawings. Navigation lights should be grounded to the same potential as the panel.

1.5mm2 cable is suitable in most cases. For long cable lengths the circuit should be voltage compensated. Refer to section above regarding voltage compensation.

Section 2.06 Technical data

Supply voltage: 2 x 24VAC/DC 0/50/60Hz (Main and emergency supply)

Max. power consumption: 8 circuits: 340W

12 circuits: 500W

16 circuits: 660W

Load: Filament lamps 25-40W

For smaller loads on request

Outgoing fuses: 6.3A Fast acting. 5x20mm ceramic.


Compass safe distance: 45cm (5.4°/H deviation)

25cm (18°/H deviation)

Transformer (if applied): 65cm (5.4°/H deviation)

Transformer (if applied): 50cm (18°/H deviation)

Ambient temp., operating: 0 to +55°C

Enclosure class: IP 20

Dimension (WxHxD): 8 circuits: 144 x 240 x 150 mm

12 circuits: 144 x 384 x 150 mm

16 circuits: 144 x 384 x 150 mm

Weight: 8 circuits: 3.5 kg

12 circuits: 5.0 kg

16 circuits: 5.5 kg

Section 2.07 Spare parts

Description Part No.

Main switch: 50230082

Circuit switch: 50230008

Test-button: 50230029

Dimmer potentiometer: 50211023

Supply selector card P130 Ver2: 4813

Alarm card P40 Ver2: 50290089

Current sensing card P41: 2935

LED card P42: 3029

LED card P43 Ver2: 4815

Buzzer card P44 Ver2: 4814


Fused terminal block: 50281172 + 3287

Fuse 6.3A 5x20mm: 50232004

Section 2.08 Auxiliary equipment

R. Stahl Tranberg transformer with multiple secondary voltage outputs. Used when supply voltage is 230VAC and/or voltage compensation is required.

Part No. Effect Primary voltage Secondary voltage

50860044 400VA 230V 50/60Hz 0V-22V-24V-26V-28V-30V-32V

50860028 500VA 230V 50/60Hz 0V-22V-24V-26V-28V-30V-32V

50860032 700VA 230V 50/60Hz 0V-22V-24V-26V-28V-30V-32V

50860081 1000VA 230V 50/60Hz 0V-22V-24V-26V-28V-30V-32V

Transformers for other voltages delivered on request.


Chapter III. TEF 4730


TEF 4730 is for controlling double tier navigation lights and for connection of 24VAC/DC main and emergency power supplies.





Power supplies


Both power supplies are constantly monitored. If a power supply is missing, the alarm relay activates and a red LED lights up. When the selected (by the main switch) power supply fails, an audible alarm sounds in addition to visual alarm and alarm relay. To stop the audible alarm, switch panel off or switch over to the alternate power supply.

Outgoing circuits

The TEF4730 series is delivered with 2x8, 2x12 or 2x16 outgoing circuits. Each circuit contains a separate monitoring device. The circuits are controlled by a two pole rocker switch, left position – main output, centre – off and right position – spare output.


Each output is fused in both poles. The fuses are located in the outgoing terminal blocks.





Section 3.04 Voltage compensation

In long cable lengths voltage can drop below lower limit for the navigation light to ensure light output as required. To compensate for the voltage loss in cable, the TEF4730 have the possibility to single out circuits and connect them to a higher voltage. This is done by using transformer with multiple voltage output. Ref. ‘Section 2.08’.

This technique also allows using cables with smaller cross-section than typically for 24V supply.

TEF4730 is modified for voltage compensation by R. Stahl Tranberg A.S. R. Stahl Tranberg A.S. can assist calculating voltage compensation.


Note: Voltage compensation is possible for AC supplies only.



Power supplies


Dimensioning fuse and cable depends on number and power of navigation lights connected. Add up power of main navigation lights and add 20W for total power for the system. Note: Main and spare lights are never on simultaneously, so spare lamps is not necessary to include in calculating total power. If external transformers are used, take into consideration transformers start up current when dimensioning fuse.

The panel handles both AC and DC current. When DC current is connected, make sure the phase is correct.

Navigation lights



1.5mm2 cable is suitable in most cases. For long cable lengths the circuit should be voltage compensated. Refer to section above regarding voltage compensation.


Supply voltage: 2 x 24VAC/DC 0/50/60Hz (Main and emergency supply)

Max. power consumption: 2x8 circuits: 340W

2x12 circuits: 500W

2x16 circuits: 660W


For smaller loads on request



Compass safe distance: 45cm (5.4°/H deviation)

25cm (18°/H deviation)

Transformer (if applied): 65cm (5.4°/H deviation)

Transformer (if applied): 50cm (18°/H deviation)



Dimension (WxHxD): 2x8 circuits: 192 x 240 x 150 mm

2x12 circuits: 192 x 384 x 150 mm

2x16 circuits: 192 x 384 x 150 mm

Weight: 2x8 circuits: 4.5 kg

2x12 circuits: 7.0 kg

2x16 circuits: 7.5 kg







Supply selector card P130 Ver2: 4813

Alarm card P40 Ver2: 50290089

Current sensing card P41: 2935

LED card P42: 3029

LED card P43 Ver2: 4815

Buzzer card P44 Ver2: 4814



Fuse 6.3A 5x20mm: 50232004

Section 3.08 Auxiliary equipment

R. Stahl Tranberg transformer with multiple secondary voltage outputs. Used when supply voltage is 230VAC and/or voltage compensation is required.

Part No. Effect Primary voltage Secondary voltage

50860044 400VA 230V 50/60Hz 0V-22V-24V-26V-28V-30V-32V

50860028 500VA 230V 50/60Hz 0V-22V-24V-26V-28V-30V-32V

50860032 700VA 230V 50/60Hz 0V-22V-24V-26V-28V-30V-32V

50860081 1000VA 230V 50/60Hz 0V-22V-24V-26V-28V-30V-32V

Transformers for other voltages delivered on request.


Chapter IV. TEF 4722


TEF 4722 is for controlling single tier navigation lights and for connection of 230VAC (115VAC) main and emergency power supplies.




Power supplies


Both power supplies are constantly monitored. If a power supply is missing, the alarm relay activates and a red LED lights up. When the selected (by the main switch) power supply fails, an


audible alarm sounds in addition to visual alarm and alarm relay. To stop the audible alarm, switch panel off or switch over to the alternate power supply.

Note: If main supply is present, main supply must be selected to avoid alarm.

Outgoing circuits

The TEF4722 series is delivered with 9, 13 or 16 outgoing circuits. Each circuit contains a separate monitoring device. The circuits are switch by a two pole rocker switch, left position – on and right position – off.


A red LED lights up next to the respective switch when spare lamp is on. This red LED has no other function that indication on / off.








Power supplies


Dimensioning fuse and cable depends on number and power of navigation lights connected. Add up power of navigation lights and add 20W for total power for the system.

Navigation lights





Supply voltage: 2 x 230V (115V) 50/60Hz (Main and emergency supply)

Max. power consumption: 9 circuits: 780W

13 circuits: 1150W

16 circuits: 1400W



Compass safe distance: 70cm (Standard)

40cm (Standby steering emergency)



Dimension (WxHxD): 144 x 384 x 160 mm

Weight: Max. 5.5 kg







Main card P91: 9 circuits: 4818

13 circuits: 4817


16 circuits: 4816

LED card P93: 9 circuits: 4819

13 circuits: 4820

16 circuits: 4821

Transformer card P99: 3425

Power relay: 50231040 + 50231034 + 50231035


Fuse 4.0A 5x20mm: 50232003


Chapter V. TEF 4732


TEF 4732 is for controlling double tier navigation lights and for connection of 230VAC (115VAC) main and emergency power supplies.




Power supplies


Both power supplies are constantly monitored. If a power supply is missing, the alarm relay activates and a red LED lights up. When the selected (by the main switch) power supply fails, an


audible alarm sounds in addition to visual alarm and alarm relay. To stop the audible alarm, switch panel off or switch over to the alternate power supply.

Note: If main supply is present, main supply must be selected to avoid alarm.

Outgoing circuits

The TEF4732 series is delivered with 2x9, 2x13 or 2x16 outgoing circuits. Each circuit contains a separate monitoring device. The circuits are switch by a two pole rocker switch, left position – main output, centre - off and right position – spare output.


When spare output is on a red LED lights up next to the respective switch.




Next to the dimmer knob, a push button named ‘test’ is located. This button tests the function of indicator LED’s and buzzer. When pressed all LED’s lights up and buzzer is sounding. Note: The ‘test’ button does not check the status or functionality of the circuits or connected navigation lights.




Power supplies


Dimensioning fuse and cable depends on number and power of navigation lights connected. Add up power of main navigation lights and add 20W for total power for the system. Note: Main and spare lights are never on simultaneously, so spare lamps is not necessary to include in calculating total power.

Navigation lights






Max. power consumption: 2x9 circuits: 780W

2x13 circuits: 1150W

2x16 circuits: 1400W








Weight: Max. 6.5 kg








Main card P91: 9 circuits: 4818

13 circuits: 4817

16 circuits: 4816


13 circuits: 4820

16 circuits: 4821


13 circuits: 3434

16 circuits: 3382


Power relay: 50231040 + 50231034 + 50231035


Fuse 4.0A 5x20mm: 50232003


Chapter VI. TEF 4740


TEF 4740 is constructed for controlling signal lights and for connection to 230VAC (115VAC) power supply.





Power supplies

The main switch is located at the bottom left of the panel. Left position – off, right position – on.

Outgoing circuits

The TEF4740 series is build according to customer’s specification and can contain up to 22 outgoing circuits.

Each circuit has a corresponding LED to show status. LED off – Circuit off. Steady light – Output is on and circuit is OK. Flashing light – Output is on and a failure is present. Failure can be a broken bulb, blown fuse etc. When a failure occur an audible alarm and the alarm relay activates. To stop alarm, correct failure or switch circuit off.

Note: For outputs with dimmer or blinker/flasher, alarm circuit is disabled.




Next to the dimmer knob, a push button named ‘test’ is located. This button tests the function of indicator LED’s and buzzer. When pressed all LED’s lights up and buzzer is sounding. Note: The ‘test’ button does not check the status or functionality of the circuits or connected signal lights.

The panel is equipped with a potential free change-over contact which activates on all alarms. The alarm contact is connected to terminal No. 51, 52 and 53 (61,62,63).



Power supplies

The panel should be supplied from a dedicated circuit. The power supplies must be fused.

Dimensioning fuse and cable depends on number and power of navigation lights connected. Add up power of the signal lights and add 20W for total power for the system.

Signal lights

The panel is constructed for filament lamps, 20-85W. The panel can be modified for smaller loads. For other types of loads the alarm circuits are disabled.


Connect according to drawings. Signal lights should be grounded to the same potential as the panel.



Max. power consumption: 1900W








Weight: Max. 5.5 kg







Main card P91: Contact R. Stahl Tranberg A.S

LED card P93: Contact R. Stahl Tranberg A.S


Power relay: 50231040 + 50231034 + 50231035


Fuse 4.0A 5x20mm: 50232003


Chapter VII. Additional Information

Section 7.01 Technical Clarifications

Please contact R. STAHL TRANBERG AS regarding clarifications:

Visiting address

Strandsvingen 6

N-4032 Stavanger

NORWAY

Tel: +47 51 57 89 00

Fax: +47 51 57 89 50

Postal address

Strandsvingen 6

N-4032 Stavanger

NORWAY

[email protected]

www.stahl-tranberg.com

Installation and User Manual - R. STAHL TRANBERG AS

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