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Nikoo TechnocastMANUFACTURERS OF DUCTILE IRON CASTINGS FOR ALL GRADES

An ISO 9001:2008 Certified Company

Nikoo Technocast is a renowned manufacturer, supplier and exporter of Grey IronCastings (C.I), Ductile Iron Castings (S. G. Iron) components such as Companion Flanges,End Yokes, Flange Yokes, Differential Housings, Automotive Components, Valve & ValveComponents, Brake Components, Axel Components, etc. We have a strong qualitymanagement system conforming to ISO 9001:2008 certification. We also provide castingwith machining components.

The company has a simultaneous jolt squeezed Green Sand & Silica Sand moulding linewith Four track lines to accommodate 100 mould boxes mounted on trolleys. Ourproduct range has wide area of applications and is used in the cross-section of industrieslike engineering, automotive, automobile, pump & valves, locomotives, machine tools,oil & gas, etc. The company's automatic sand plant production capacity is 1400MT./Annum with a weight range of 1 kg. to 250 kgs. single Piece. Our future planincludes the installation of high pressure moulding line in the next five years. With ourproficiency in this domain, we maintain highest quality standards and are successfullyfulfilling specific requirements of our clients.

About Us:

MANUFACTURERS OF DUCTILE IRON CASTINGS FOR ALL GRADES

Our Product Range:


We are specialized in the manufacturing of Gray (C.I) & Ductile (S.G) iron castings. Following is the product range of Nikoo Technocast: (Range of 1 Kg. to 250 Kg.)

Heavy Vehicle Brake Systems Components Passenger Car Components Compressors Components Earth Movers & Heavy Vehicles Components Valve & Valve Components Automobile Components Machine Tools Components Oil & Gas Components Transmission Components


Product Range:

Product Range:


Our Quality



Quality is paramount for Nikoo Technocast. The superior quality raw materials used inthe manufacturing process include CRCA Scrap, Copper, Iron Silicide (FeSi), MagnesiumSilicon Ferro-Alloys (FeSiMg), etc. All these sourced raw materials undergo stringentchemical and physical analysis to check their quality and productivity.

The chemical tests conducted during the manufacturing process are Optical EmissionSpectrometer (Bruker USA make) 29 channels, Microstructure by Image Analyzer, wetlab analysis of ferrous alloys, and C, Si,CE. Control by Ferro Lab Thermal Analysis. Ateam of quality control professionals also performs physical testing with 250-3000 kgs.Brinell hardness tester, 200 kN tensile testing machine, and other technology basedequipments.

Our Quality



Our Production Process:


1) Melting ProcessInduction Melting (For all Metals)

2) Moulding ProcessA) Sand Castings

1) Machine Mould2) Hand Mould3) Automated Sand Plant

B) Shell Moulding1) Silicate Co2 Bonded2) Green Sand Moulding

3) Core Making ProcessA. Co2 / Silicate Method B. No - Bake Method C. Shell Core Method

Production Process


Manufacturing Process Adopted by the Unit

4) Quality Assurance ProcA. Temperature Measurement & ControlB. C, Si,CE. Control by Ferro Lab Thermal AnalysisC. Chemical test by Wet ProcessD. Spectro Analysis by Optical Emission SpectrometerE. Physical test by Tensile / Hardness MachineF. Microstructure by Image Analyzer SoftwareG. Dimensional Control by Moulding Machine

5) Heat TreatmentAnnealing, Normalizing, Hardening & Tempering in Bogiearth Electric Furnace (At sister concern unit)


Production ProcessManufacturing Process Adopted by the Unit


Melting Shop Equipped with….

- 250 KVA 300 Kgs. Capacity, Electrotherm make induction furnace (2 crucibles)….

- Bruker Spectro Scope

- CE meter for online Carbon & Silicon testing from the ready melt before pouring



Moulding Department Equipped with….- HPL1 Moulding machines…- Sand Mixer (150 kg capacity)…



Fettling Shop Equipped with….- Pneumatic grinders…- We are having subsidiary shot-blasting - machine facility for cleaning of castings…



Core Shop Equipped with….- Gautam” make Core sand mixer(150 Kg)…- Different type of methods of core like CO2 cores, No-bake cores etc…


Our Equipments:



List of Machineries & Testing EquipmentsSr No

Description of Machine Specifications Quantity

MELTING

1Electrotherm Make Induction Melting Furnace with Double Crucibles

300 kgs 1 no.

Machineries &Testing Equipments


MOULDING

1 Jadhav make Muller Type Sand Mixer 300 kgs 1 no.

2 Gautam make Intensive Sand Mixer 150 Kgs. 1 no.

3 Air Compressor 20 H.P. 2 nos.

4 CPT make Floor Rammer -- 1 no.

5L.S.Engg.Corp.make Pneumatic Molding Machine

Box Inner Dimensions: 21" X 19"

2 nos.

6 Automatic Sand Plant --- 1 nos.



FETTLING

1 Bench Grinder (Grinding wheel Ø 12") -- 2 nos.

2 Pneumatic Chipping Hammer 2 Kgs. 2 nos.

3 Pneumatic Pencil Grinder 6 mm 2 nos.

4 Pneumatic Flexible Grinder (2" to 12" disc size) -- 3 nos.

5 Welding Machine -- 1 no.

6 Pneumatic Cutter (2" to 12" disc size) -- 3 nos.

7 Shot Blasting Machine 1 no.



QUALITY CONTROL

1Q4 Tasman direct Reading optical Emission Spectrometer. (29 Channel)

Bruker - Germany 1 no.

2 Metallurgy Microscope with CCD Camera Upto 1000 X Image 1 no.

3 Microstructure Analysis of casting E562, E112 etc 1 no.

4 Ajay Syscon Pvt. Ltd. Make Ferro Lab EquipmentFor C:0.035-4.5%,

Si:0.03-3.0%

5 Versatile make Sand Sieve Analyzer1700 micron to 53

micron sieves1 no.

6Blue Star make Brinell Hardness Tester (250 -3000 Kgs load)

8 to 501 BHN 1 no.

7Dipping pyrometer for temperature measurement of molten metal

1650°C 1 no.

8 Versatile make Direct Permeability Meter 0 to 500 cc 1 no.

9Versatile make Sand Compatibility Measuring Scale with tube

0 to 75 % 1 no.



10 Kelsons make Rapid moisture teller 0.1 to 10 % 1 no.

11 Kelsons make Mould hardness tester 1 to 100 1 no.

12 Dhona make Analytical balance 0.01 to 200 Gms. 1 no.

13 Versatile make Sand Rammer -- --

14 Watec make Image Analyzer Software for Gives results as per

ASTM A2471 no.

15 Versatile make Rapid Drier 5 to 110ºC 1 no.

16 Polishing machine -- 1 no.

17 Muffle Furnace 1250°C Max. 1 no.

18Carbon Sulphur Apparatus with all required accessories

For C: 4.5% max. &S: 0.05% max.

--

19All other Equipments & Accessories for chemical test of casting by wet process

- -



Testing Facilities Equipped with….- Brinell Hardness Tester…...- Metallurgical Microscope.- Universal Tensile Testing Machine..- Image Analyzer for Microstructure…



Our Testing Equipments

Inspection of Goods..We follow three stage inspection………

1) Raw Material Inspection..(Testing of rawmaterial is done by outside testinglaboratories..). & we are having single &reputed different sources for differentitems…

2) In-Process inspection3) Final inspection…..of finished goods…

Our Infrastructure:


The manufacturing plant of Nikoo Technocast has highly sophisticated machinery andquality control equipment with the capacity of developing new casting in bulk mode.

We have a simultaneous jolt squeezed Green Sand & Silica Sand moulding line capableof producing up to 18 kgs. of castings with mold size of 535mm X 480mm. Our latesttechnology machines include AFS Sieve Analyzer, Compatibility & Permeability Meter,Green Shear Strength Machine, Sand Analysis, Wet Tensile Strength Machine, etc.

All these machines and equipments are handled by the most dedicated team ofengineers, technocrats and mechanics who possess years of relevant experience in theindustry. We plan to install a high pressure moulding line with maximum casting weightof 20 kilograms and mould size of 500mm x 620mm at our foundry in the near future.

Our Infrastructure


Our Infrastructure


Plant – Nikoo Technocast Our In-house Laboratory

Our Machine Facilities

Brand: Jyoti – CNC DX200(2 Nos.)

Brand: Jyoti – VMC 1050

At sister concern unit

1) Amul Industries Pvt. Ltd. Rajkot

2) Bray Valve & Controls Inc., USA

3) Forcas Impex Pvt. Ltd. (100% EOU),

Ahmednagar

4) Bharat Earth Movers Ltd. KGF

5) Tyco Valves Ltd. Halol

6) Eicher Engineering Components,

Mumbai

Major Customers


General Information


Government Registrations:

GST TIN NO. : 24092501324 Dated 04.10.05.CST TIN NO. : 24592501324 Dated 04.10.05.P.A.N. NO. : AAFFN 4629 MEXCISE REG. NO. : AAFFN 4629 M XM001

Plant Capacity:

Electric Power : 300 KWBuilt up Area : 2500 Sq. Mtr.Product Range : S.G. Iron Casting (Nodular Iron) ,Cast Iron, Alloys Casting.Type of Industry : Small Scale UnitInstalled Capacity : 1400 Tons/ P.A.

General Info


Factory Address:

Nikoo TechnocastBehind Filter Plant, Opp. Atul Auto, Ltd., Veraval (Shapar), Dist: - Rajkot – 360 024.Gujarat – INDIAPhone : (02827) 254496Fax : (02827) 254497

Email : [email protected]@yahoo.co.in

Website : www.nikootechnocast.com

Contact Person:Mr. Manish BadrakiaManager – MarketingCell : 091-99981 03500

Contact Details

Our Group of company is Nikoo Forge Pvt. Ltd. an ISO 9001:2008 Certified Company,which manufacturing Drop Forged product since 1996 with three hammers of 1, 1.5 & 2Ton Capacity. Some of the main components are Con. Rods, Pinions, Gears, Shafts,Forks, Wing-nuts, Flanges etc. The forging facilities include a battery of close die drophammer machines. Nikoo Forge is an integrated operation with Advance Die makingfacilities and modern Heat Treatment set-up comprising with 2 Nos. of Batch typeOiled Fired furnaces. The plant is well equipped with Die-shop, Cutting-shop, Forge-shop, HT Shop & Machine Shop (2 CNC Lathe & 1 VMC). We have a laboratory for qualitycontrol of material and implementation of full-fledged quality control system.

Factory :Veraval Main Road, B/H, Rajdhani Cenema,Veraval (Shapar), Dist. Rajkot – 360024.Ph. : +91-02827-252020 / 253030

E-Mail : [email protected] : www.nikooforge.com

Group of Company


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