Inspection Test Plan for Fabrication & Erection 2016

8/19/2019 Inspection Test Plan for Fabrication & Erection 2016

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QUALITY CONTROL PLANClient Reference No.: QCP.REF.100.14

Client Ref. No.: Revision No.: 00

Scope of Work: QC PLAN FOR FAR!CA"!ON # EREC"!ON $%te:

Abbreviations

PGCC Petrol and Gas Construction Company

QP Qatar Petroleum

AI Authorized Inspector

F.R Pad Reinforcement Pad

TDC Technical Delivery Condition

Applicable Standards

API !" Ta

n# Desi$n %peci&cationA%T' A()" %%*+ %% 'aterial %peci&cation

A%', %ec II- Part c %peci&cation for eldin$ Rods- ,lectrodes andFiller 'etals

A%', %ec / 0on1Destructive ,2amination

A%', %ec /III- Div.+ Rules for Construction of Pressure /essels

A%', %ec I3 Quali&cation %tandard for 4eldin$ proceduresand 4elders

A%', 5+.! %tandards of Pipes and Fittin$s

A%', % ec 3 Fi6er1Reinforced Plastic Pressure /essels

%0T1TC1+A Guidelines to 0DT Personnel Quali&cation andcerti&cation

+." Design

+.+ Desi$n revie4 7Desi$nCalculation

'eetin$ all theRe8uirements of Clients P.9

Clients P.9Data %heet

Clients P.9 Data%heet

PGCC:sDesi$nCalculation

Desi$n 'ana$er;Desi$n ,n$ineer


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+.( Preparation of,n$ineerin$dra4in$ anddetail dra4in$s.

Compliance 4ithdesi$nconditions-Client%peci&cation 7Data %heet

Clients P.9Data %heet

Clients P.9 Data%heet

PGCCDra4in$

Desi$n 'ana$er;Desi$n ,n$ineer

(." Material Purchase

(.+ 'aterialRe8uisition

Technical andQuality

Re8uirementsas perContract;Dra4in$s

Dra4in$- Technical

DeliveryConditionser fromvendor- clientapprovalvendor list

/endors o>ermatch 4ith there8uirements-%u6stitutionso>ered areapproved 6y T,PQ

PurchaseordertechnicalQueryRe8uests


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plates- topplates- pipes-&ttin$s- etc..=

for pressurepart

report ifre8uired 70DT Report


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).." Welding control

).+ eldin$Procedure%peci&cation


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!.+ 0D, Testin$

!.+.+ 0D, Procedures Covers fullran$e ofparameters andprocesses andmeets C9D,re8uirements

API !" G% ,PP//

'eets C9D,re8uirements andcovers ?o6 ran$e

QC 'ana$er;QC,n$ineer

!.+.( 0D, PersonalQuali&cation

Covers allmethods of 0D,

applica6le tothe de$ree ofcompetencere8uired

PG:s rittenpractice A%0T

'eets C9D,re8uirements and

covers ?o6 ran$e

0D,personnel

Quali&cationCerti&cates

QC 'ana$er;QC,n$ineer

!.( Procedures

!.(.+ QC Procedures Covers FullRan$e ofparameters

'eets API !"re8uirementsand covers ?o6ran$e

'eets API !" QC 'ana$er;QC,n$ineer

." Manufacturing Of 4!"#

.+ Prefa6ricationActivities


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.+.+ Identi&cation-mar#in$- cuttin$and 4eldpreparation ofshell plates.

As per dra4in$dimensions4ithintolerances.

Dra4in$- API!"


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shell surface. '%F "+(=

.+. +"H RT on %helllon$ seam ?oints.

A6sence ofInternal defects.

PG;0D,;RT;"") API !"- G%,P P// (++Rev " 7 G%,P P// ++Rev"

API !"-PG;0D,;RT;"")-G% ,P P// (++Rev" 7 G% ,PP// ++ Rev"

RT Report


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.+.+*

+""H visualinspection on'anhole nozzlenec# and other0ozzle nec# 4ithFlan$e 4elds.

A6sence ofdefects 7 allrelevantdra4in$ dim.

Dra4in$ API!"- 7PG;0D,;/T;""

Dra4in$ API !"7 PG;0D,;/T;""

InspectionRe8uest

%upervisor 7 QCInspector

@ % % %

.+.+)

Flush Grindin$ ofInside eldin$Penetration

%moothmer$in$ ofsurfaces

Dra4in$ Dra4in$ InspectionRe8uest


@ % % %

.+.+

!

+"H RT on

0ozzle 4ithBan$e for a6ove0P% +" oncircular seam ?oints.

A6sence of

Internal defects.

PG;0D,;RT;""-

API !"-

API !"-

PG;0D,;RT;""-

RT Report evel II

Inspector- QCInspector

@ R R R

.(.+

Closin$ %eam FitEp

As per dra4in$dimensions4ithintolerances

Dra4in$- API!"

Dra4in$- API !" InspectionReport


@ R

.(.+

eldin$ 7Closin$ %eam

eldin$ perP% andQuali&edelders

P%- list of8uali&ed4elder sandapproved 4eldmap

API !" eld /isualRe8uest


@ % % %

.(.+J

eld /isualInspection +""H

eld Quality tomeet Codere8uirement

Dra4in$- API!" 7PG;0D,;/T;""

Dra4in$- API !"7 PG;0D,;/T;""

InspectionRe8uest


@ % % %

.(.+K

+"H Radio$raphyfor Circular seam

A6sence ofinternal defects

PG;0D,;RT;""-API !"

API !"-PG;0D,;RT;""

RT Report evel IIInspector- QC

@ R R R


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4eldin$ Inspector

.(.("

%pot RT on allon$ seam andcircular seamintersectin$location.


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.*.) Fit up liftin$ lu$s-0ame plate6rac#et- e2ternalattachment andinternalattachment

Ad per dra4in$dimensions

P%- list of8uali&ed4elders andapproved 4eldmap



@ % % %

.*.! eldin$ of liftin$lu$s- 0ame Plate6rac#et- ,2ternal7 Internalattachment

eldin$ perP% andQuali&edelders

P% -list of8uali&ed4elders andapproved 4eldmap



@ % % %

.*. +""H /isualInspection ofe2ternal 7InternalAttachment

A6sence ofdefects

Dra4in$-A%', %ection/ Article K 7PG;0D,;/T;""

Dra4in$- API !"7 PG;0D,;/T;""

eld@istory%heet

evel IIInspector;QCInspector

@ % % %

.*. +""H E.T. and'PT on liftin$ lu$4eldin$

A6sence ofInternal defects

A%', %ection/-PG;0D,;ET;""7PG;0D,;'T;""

API !"-PG;0D,;ET;"" 7PG;0D,;'T;""

ET Report evel IIInspector;QCInspector

@ R R

.*.J +""H 'PT on alle2ternalattachments4elds 4ithPressure Parts-Arc %tri#es andtemporaryattachmentsremoval area

A6sence ofdefects

PG;0D,;'T;""A%', %ec /Article

API !"-Appendi2 -PG;0D,;'T;""

'PT Report evel IIInspector;QCInspector

@ R R


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$%! #inal Di&ensional' (isual )nspection and preparation for *+dro,Test

.+ Flush Grindin$ ofAll Inside eldin$Penetration

%moothmer$in$ ofsurfaces

Dra4in$ Dra4in$ InspectionRe8uest


@ % % %

.( FinalDimensional-/isual Inspection6efore internal Trial assem6ly

DimensionChec#- Free ofvisual defectand distortion

Dra4in$ API!"

Dra4in$ API !"7 all related0CRs closed- allhot 4or#completed

eld@istory%heet;Dimensional InspectionReport

QC Inspector @

.* Trial assem6lyinternals

Dimension-ocation-9rientation

Dra4in$ Dra4in$ InspectionReport

Pro?ect,n$ineer;QCInspector

@ % %

.) ei$hin$ of/essel

Final ei$ht ofvessel 4ith fullinternalarran$ements

Dra4in$ @orizontal liftin$and 4ei$ht 4ithindesi$n limits andhoo# loadspeci&ed

InspectionReport

Pro?ect,n$ineer;QCInspector

@


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.! Dismantlin$ of allinternal itemsand insulatedparts

Removal of allinternalattachments

Dra4in$ Dra4in$ 1 Pro?ect ,n$ineer @ 1 1 1

J Pressure Test for 4!"#

J.+ @ydro test

Ore8uiredpressure in/ertical position.

The inte$rity of

vessel

API !"7

ProcPG;PRT,%T;""

%hall not 6e any

lea# O testpressure

Pressure

Test Report

%upervisor 7 QC

Inspector

@ @ @ @

J.( Drainin$ of hydrotest 4ater

Proper ventin$-completedrainin$.

ProcPG;PRT,%T;""

ProcPG;PRT,%T;""

1 Pro?ect,n$ineer;%upervisor; QCInspector

@ % % %

K #inal Di&ensional )nspection


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K.+ Dimensionalinspection afterthe completion of @ydro test

DimensionalChec#

Dra4in$- API!"

Dra4in$ API !" eld@istory%heet;DimensionalInspectionReport

QC Inspector @ R R

+" Fi2in$ of A%',0ame Plate 7%i$nin$ of 'DR

+".+ 0ame Plate Code%tampin$

As per Dra4in$ Dra4in$ 7 API!"

Dra4in$ 7 API!"

0amePlate;Photo$raph

QC Inspector 7AI

@ 1 @ R

+".( 0ame Plateattachmentvessel

As Per Dra4in$ Dra4in$ API!"

Dra4in$ API !" 1 QC Inspector 7AI

@ 1 @ R

+".* 'anufacturersData Report

Prepared perre8uirement ofAPI !"

API !" 7 as5uiltDimensions

API !" 'anufacturers DataReport

Quality ,n$ineer7 AI

@ R @ R


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++." -elease Note

++.+ Acceptance-Inspection andRelease 0ote

Contractualre8uirementsful&lled

Dra4in$- API!"

Dra4in$- API !" FinalAcceptance; Release0ote

Quality mana$er @ @ @ @

+(." As .uilt Dossier

+(.+ As 5uilt Dossierand Records

All Re8uired Testscompleted- all0CRs closedout- all re8uireddocumentationcollated

Contractualre8uirement

Contractualre8uirement andAPI !"

'anufacturer DataDossier

Inspection Test Plan for Fabrication & Erection 2016

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