Inspection Report O-cn-077216aius3.asiainspection.com/QI/AIWeb.nsf... · Inspection Report...

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Inspection Report O-cn-077216

PRODUCT DESCRIPTION

Product Name:

PRO 19 LCD TV

Inspection location: XXXX

Inspection date: 2007-11-13

Your reference number:

Xoro - 19

P/O number:

070907

Supplier:

XXXX

Order quantity: 300

No. of pieces ready for

inspection: 268

Reference sample available: No

RESULTS Quality Criteria Findings: Not ok Tests Result: Passed AQL Result: Beyond AQL OVERALL INSPECTION RESULT: FAILED FINAL DECISION: Client has the final decision to reject or

approve. IMPORTANT REMARKS / GENERAL DEFECTS 1. No approved sample was available for this inspection.

2. Ordered quantity 300pcs, packed for inspection quantity 268pcs.

3. No facility for earth continuity test and power input test.

4. Factory did not repack all inspected cartons ,total 5 cartons were sealed with ai sticker.

Departure time from home / office Arrival Time at the Factory Departure Time from the Factory

7:00 10:20 16:00

Factory cooperation during the inspection Average

Factory quality organization Average

Inspector’s general opinion on the factory average


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Inspector: Henry Feng Supervisor: Frank Chen

Nb of Mandays spent: 2

INSPECTION STANDARDS Inspection type Pre-Shipment Inspection

Sampling standard ISO 2859-1 (Mil Std 105E)

Sampling level III

AQL for Critical defective Not Allowed

AQL for Major defective 0.1

AQL for Minor defective 0.1

Sampling size for Cri/Maj/Min 80/80/80

Nb of inspected pieces 80

Total number of cartons 268

Nb of inspected cartons 80

Nb of the cartons inspected No numbers on cartons


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Map Factory Gate

Factory Building Production Line


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QUALITY CRITERIA 1. Quantity

Expected Result Result Actual Finding / Comments 100% of the total order quantity must

be finished and packed

Not ok 100% production was ready during

Inspection.

Quantity of packed products: 268

Quantity of finished & unpacked products: 0

Quantity of semi-finished products: 32

Pictures:

2. Colours

Expected Result Result Actual Finding / Comments Client’s comments:

The TV should be ALL black - there

should be a serial number on each TV

and box

Ok

Pictures:


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3. Dimensions

Expected Result Result Actual Finding / Comments - OK Unit size : 52x20x45cm

- OK Cable length : (plug - adaptor) :145

~146cm

(adaptor - TV) : 144 ~145cm

MEASUREMENT TABLE - Actual Finding

Expected Sample 1 Sample 2 Sample 3 Sample 4 Sample 5

Unit N/A 52x20x45cm 52x20x45cm 52x20x45cm 52x20x45cm 52x20x45cm

Cable length

(plug-adaptor)

N/A 144cm 145cm 144cm 145cm 144cm

Cable length

(adaptor-TV)

N/A 145cm 145cm 146cm 145cm 146cm


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Pictures:

4. Artworks a. Logo colors

Expected Result Result Actual Finding / Comments Client’s comments:

There should be a XXXX logo on

each TV and the box of the TV - there

should be a serial number on each box

that matches the serial number on the

TV.

OK Finding as per clients requirment.

Pictures :


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b. Label Expected Result Result Actual Finding / Comments

Label on the back of the Unit OK A label sticked on back of unit

Label on the Adaptor OK A label sticked on adaptor

Pictures:


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5. Packing and packaging a. Unit packing:

Expected Result Result Actual Finding / Comments Polybag Protection OK Each unit in polybag protected by

polyfoam then packed into a white box.

Pictures:

b. Inner packing:

Expected Result Result Actual Finding / Comments One Unit in One Box OK I unit in 1 Box

c. Outer packing:

Expected Result Result Actual Finding / Comments OK 1pc per white box Sealing method (Ex：staples - adhesive -

plastic band - metal band):

OK Sealing method：not sealed


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Client’s comments:

there should be a serial number on each

box that matches the serial number on the

TV.

OK There is a serial number on each box

that matches the serial number on the

TV.

Pictures:

d. Dimensions of export cartons:

Expected Result Result Actual Finding / Comments L: cm x W: cm x H: cm OK L: 55.5cm x H: 53cm x W: 23cm

Pictures:

e. Weight of cartons:

Expected Result Result Actual Finding / Comments OK 8.5kgs


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(1 kg = 2.2 Lbs / 1 lb = 0.45 kg) Pictures:

6. Shipping Marks a. Carton Front Mark

Expected Result Result Actual Finding / Comments Kogan Logo OK The Logo is correct

b. Carton Side Mark

Expected Result Result Actual Finding / Comments

Serial Number

C-tick Logo

OK Plz see the attached pictures


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TESTS AND SPECIAL REQUIREMENTS Test description Comments from Inspector Result Carton drop test - On 3 cartons – packed

products should not get damaged

On 3 cartons at 76cm height for 10 times passed

Check to see that there is a serial number on

each TV (back of unit) and this matches the

serial number on the box-Serial number

exists and matches-III

On 80 pcs

Serial no. KGNPRO19A001- KGNPRO19A300

passed


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Check to see that there is a XXX logo when

you switch on the TV-Logo exists-III

On 80 pcs passed

Check to ensure the DVD player on the TV

works with Australian Region 4

standard-Works-III

On 80pcs


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Check to see that the TV works with analog TV

broadcast signal-TV works-III

On 80 pcs passed

Check to see that the TV works with digital tv

signal-works with digital DVB-T signal-III

On 80 pcs passed

Ensure there are no dead pixels on panel-no

dead pixels on panel-III

On 80 pcs passed


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Ensure that the USB can play DivX movies

and other media files-USB stick with AVI/DivX

file plays properly-III

On 80 pcs passed

Remote control functions properly-Remote

control functions-III

On 80 pcs passed


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There is C-tick logo on back stick and packing

box-There is C-tick logo on back stick and

packing box-III

On 80 pcs passed

There is SAA approved Australian power cable

with each TV-Power cable with each TV-III

On 80 pcs passed

Function Test: Detailed function as claim on

gift box--III

On 80 pcs passed


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Fatigue test for adjustable parts:20times--S1 On 3 pcs passed


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Stability test if applicable (10 degrees)--S1 On 3 pcs passed

Hi-Pot test-- III On 80 pcs at 1.5kV 5mA on adaptor passed


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Internal Check:

take all related picture to show these special

requirements, and prepare a list of main

electrical parts.-- S1

On 3 pcs

Plug :PSB-10 10A 250V~ A034823

Cable 1 : (S)CCC A034234 227IEC 52RVV

300/300V

Cable 2 : AWM 1185 VW-1SC 80C

300V18AWG E204204 CSA FT1


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Barcode Scanning Test-- S1 On 3 pcs passed

Rubbing test for all printing and adhesive Test

for coating-- S1

On 3 pcs by alcohol passed


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life/endurance test—S1 On 3 pcs for 4hours passed

SAMPLE COLLECTION [ 0 ] pcs of shipment samples were collected by inspector

[ 0 ] pcs of defective samples were collected by inspector


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DEFECTIVES LIST The client’s additional comments on Expected Defects:

CRI MAJ MIN Picture

There is no serial

number on TV or the

serial number does

not match the TV box

- CRI

0 0 0

There is no Kogan

logo when the TV is

turned on - CRI

0 0 0

There are dead pixels

on the TV - CRI 0 0 0

There are scratches

on the TV - not clean

- CRI

0 0 0

Poor finishing on

unit housing 0 0 2

-


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DEFECTIVES LIST SUMMARY Cri Maj Min AQL result Number of Defectives found

0 0 2

Beyond AQL Maximum Allowed 0 0 0

No. of Inspected samples

80 80 80

CRI: 0 defective pieces found out of 0 acceptable among 80 pieces inspected at level Not Allowed MAJ: 0 defective pieces found out of 0 acceptable among 80 inspected at level 0.1 MIN: 2 defective pieces found out of 0 acceptable among 80 pieces inspected at level 0.1


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ADDITIONAL PICTURES Your Product


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Other Pictures


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Top side of carton polybag

polybag remote


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Remote Remote

Instruction manual


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battery Battery in remote

Cartons

Total cartons Inspected cartons


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Factory Disclaimer

Original signature from Factory Manager accepting AsiaInspection conditions

on Shipment authorization and bribery issues

End of the Report

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