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INSPECTION REPORT 1 of 14 - dprocure.bh.yokogawa.com
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INSPECTION REPORT Page 1 of 14
EVO Job No: 86255-1 Report No:
01 Date of Report:
28 Sep 2021 Customer: Yokogawa Middle East & Africa Co. B S C-Abu Dhabi
Title Inspection Report Form
Form Number MI-1220-01
Revision E
mm/dd/yyyy 08/07/2019
Instructions SOP-1220
CUSTOMER DATA INTERTEK DATA
Name: Yokogawa Middle East & Africa B.S.C.(c) P.O. Box 10070, Manama, Building 577, Road 2516, Busaiteen 225, Kingdom of Bahrain
Intertek Project No. 86255-1
Address: Client P.O./I.O. to Intertek:
YO29811/8109
Attn: Rudolf Rodirgues Phone: +973-17 35 8179 Requisition No:
E-Mail : [email protected] Date of Order: N/A
Copies to: Intertek Contract Coordinator:
Reem Nerva
SUPPLIER/SUB-SUPPLIER DATA INSPECTION INFORMATION
Inspection Performed:
With Customer Supplier With Sub-Supplier Date(s) of Visit(s):
P.O. No: Change No: Requisition No: 28 Sep 2021 - 28 Sep 2021
TBA N/A Date of Previous Visit: N/A
Supplier: Yokogawa Middle East & Africa B.S.C.(c) Date of Next Scheduled Visit:
N/A
P. O. Status: Complete Incomplete
Supplier Job No: Project Name:
Location: P.O.Box 10070, Bldg 695, Road 4616, Block 646, Kingdom of Bahrain
E271152R00 MAJNOON OIL FIELD
Primary Contact: Mr. Gokulakrishnan S Materials/Items Inspected:
Phone: + 973 1770 7861 E-mail : E271152R00
Sub-supplier: N/A
Sub-Supplier Job No:
N/A
Location: N/A
Primary Contact: N/A Pre-Inspection Meeting Summary Attached:
Yes No
Phone: N/A E-mail : N/A Summary Report Attached: Yes No
INSPECTION DISPOSITION: Accept Nonconformance(s) Identified Placed on Hold Other (Explain)
INSPECTION SUMMARY AND CONCLUSION: Final Inspection was conducted for Pressure Transmitters and Temperature Transmitters c/w Accessiores at Yokogawa facility in Bahrain. Visual inspection & Dimensional check was conducted based on ITP and vendor drawings found satisactory with comments, Internal test certificates was reviwed and found acceptable.
RECOMMENDED ACTION: Refer to Section# 6 for Detailes.
INSPECTION TIME DAYS HOURS
One TRAVEL HOURS : 2 DISTANCE:
MI KM 200
Technical Specialist:
Ali Jawad Abdulmuhsen Ali Date: 28 Sep 2021 Project
Coordinator : Jiovanni Sagcal
INSPECTION REPORT (continuation page) Page 2 of 14
Evo Job No: 86255-1 Report No: 01 Date of Report: 28 Sep 2021 Customer : Yokogawa Middle East & Africa Co. B S C-Abu Dhabi
Title
Inspection Report Form Form Number MI-1220-01
Revision E
mm/dd/yyyy 08/07/2019
Instructions SOP-1220
This report is made solely on the basis of the Client’s instructions and/or information and materials supplied. It is not intended to be a recommendation for any particular course of action. Intertek does not accept a duty of care or any other responsibility to any person other than the Client in respect of this report and only accepts liability to the Client insofar as is expressly contained in the terms and conditions governing Intertek's provision of services. Intertek makes no warranties or representations either express or implied with respect to this report save as provided for in those terms and conditions.
1.0 ATTENDEES
NAME COMPANY REPRESENTED TITLE
Ali Jawad Abdulmuhsen Ali Intertek TPI
Anand Yokogawa Middle East & Africa B.S.C.(c) QC
2.0 MATERIALS 2.1 MATERIALS INSPECTED
PO ITEM NO.
TAG / SERIAL NO. PRODUCT / MATERIAL /
ITEM NAME ORDERED QUANTITY
PRESENTED THIS VISIT
ACCEPTED THIS VISIT
QUANTITY ACCEPTED
TO DATE
01
MJ22-E2283PT-313 MJ22-E2283PT-314 MJ22-E2283PT-315 MJ22-E2283PT-316 MJ22-E2283PT-318 MJ22-E2285PT-313 MJ22-E2285PT-314 MJ22-E2285PT-315 MJ22-E2285PT-316 MJ22-E2285PT-318
Pressure Transmitter (Mo#EJX630A-JDS4N-
019EL/KU22/D3/C3/X2/T15/M15/HAC) 220bar rang c/w 2 Way
Manifold
10 Ea 10 Ea 10 Ea 10 Ea
02 MJ22-E2283TT-301 MJ22-E2285TT-301
Temperature Transmitter (Mo# YTA610-JA2A4DJ/KU2/C3/X2/SG)
Rang (-46Co to 120Co ) c/w Thermowell
02 Ea 02 Ea 0 Ea 0 Ea
03 MJ22-E2283TE/TW-301 MJ22-E2285TE/TW-301
SS 316 Drilled forged bar stock Thermowell
02 Ea 02 Ea 00 Ea 0 Ea
04 MJ22-E2283TT-302 MJ22-E2285TT-302
Temperature Transmitter (Mo# YTA610-JA2A4DJ/KU2/C3/X2/SG)
Rang (-46Co to 120Co ) c/w RTD 02 Ea 02 Ea 02 Ea 02 Ea
05 MJ22-E2283TE-302 MJ22-E2285TE-302
SS 316 Clamp bolt & Nut suitable for 8” Pipe RTD
02 Ea 02 Ea 02 Ea 02 Ea
06 - Sunshade 14 Ea 14 Ea 14 Ea 14 Ea
3.0 DOCUMENTS USED
DOCUMENT NO. REVISION TITLE APPROVAL STATUS
E271152R00-FI-006 01 Inspection & Test Plan Approved
A2644 0 Assembly Drawing Sunshade 115G Brackets Approved
YIN-00880-01 07/06/2021 RTD Assembly Drawing Approved
INSPECTION REPORT (continuation page) Page 3 of 14
Evo Job No: 86255-1 Report No: 01 Date of Report: 28 Sep 2021 Customer : Yokogawa Middle East & Africa Co. B S C-Abu Dhabi
Title
Inspection Report Form Form Number MI-1220-01
Revision E
mm/dd/yyyy 08/07/2019
Instructions SOP-1220
YIN-0080-02 07/06/2021 RTD Assembly Drawing Approved
MPGV32-1-CB-P-NC/C13WT-2GSCT-NN-NNPS1-NNNN
0 Block & Bleed In Line Two Valve Manifold Approved
SD 01C50G01-01EN Drawing for Temperature Transmitters (YTA610) Approved
EX630A-JDS4N-019EL/KU22/D3/C3/X2/T15/M15/HAC
Drawing for Pressure Transmitter Model EJX630A Approved
4.0 SCOPE OF INSPECTION
ITP LINE NO. ITP ACTIVITY DESCRIPTION ITEMS RESULTS CLAUSE
4.1.2 Visual Inspection & Dimensional Check 01 Pass
5.0 EQUIPMENT AND INSTRUMENTATION USED (TO BE SUPPLIED BY SUPPLIER)
EQUIPMENT / INSTRUMENT DESCRIPTION SERIAL NO CALIBRATION CERT. NO. EXPIRY DATE
Meter Tape
Caliper
6.0 INSPECTION DETAILS
Visual Inspection & Dimensional Check
Visual Inspection: Visual inspection was carried out for randomly selected %10 of each type of Temperature Tranmitters & Pressure Transmitters based on vendor Drawings. It was found that SS nameplate is attached to each Transmitter nameplate including output voltage, module No, serial number, communication protocol and rang. Separate SS nameplate include Tag#. Verified the transmitters are free from damage. The result was found satisfactory with comment. Dimensional Inspection: Dimensional check was conducted based on vendor Drawings for the Temperature Tranmitters & Pressure Transmitters randomly selected 10% of each type/ model of Transmitters. The result was found satisfactory and meeting drawings. Packing Inspection: It was found that each transmitter is packed in separate cartoon box for Pressure Transmitters & for Temperature Tranmitters two transmitter per cartoon box. Each group of Cartoon boxes were wrapped with plastic in wooden pallet. Document Review: Internal test certificates Calibration certificates, Material Inspection certificate, PMI and leak Hydro test certificates for each item was reviewed and found satisfactory.
INSPECTION REPORT (continuation page) Page 4 of 14
Evo Job No: 86255-1 Report No: 01 Date of Report: 28 Sep 2021 Customer : Yokogawa Middle East & Africa Co. B S C-Abu Dhabi
Title
Inspection Report Form Form Number MI-1220-01
Revision E
mm/dd/yyyy 08/07/2019
Instructions SOP-1220
7.0 NON-CONFORMANCES
NCR # DESCRIPTION DATE RAISED DATE CLOSED
N/A
8.0 QUALITY OBSERVATIONS N/A
9.0 ATTACHMENTS TO THIS REPORT
Packing List
10.0 PHOTOGRAPHS
Packaged Material
Cable Gland with Accessories
INSPECTION REPORT (continuation page) Page 5 of 14
Evo Job No: 86255-1 Report No: 01 Date of Report: 28 Sep 2021 Customer : Yokogawa Middle East & Africa Co. B S C-Abu Dhabi
Title
Inspection Report Form Form Number MI-1220-01
Revision E
mm/dd/yyyy 08/07/2019
Instructions SOP-1220
Pressure transmitter with 2 Valve Manifold
Pressure transmitter Tag#
Pressure transmitter with Two Valve Manifold
Pressure transmitter Rating plate include Model #
INSPECTION REPORT (continuation page) Page 6 of 14
Evo Job No: 86255-1 Report No: 01 Date of Report: 28 Sep 2021 Customer : Yokogawa Middle East & Africa Co. B S C-Abu Dhabi
Title
Inspection Report Form Form Number MI-1220-01
Revision E
mm/dd/yyyy 08/07/2019
Instructions SOP-1220
Pressure transmitter Calibration Rang
Pressure transmitter Rating plate Protection Degree
Dimensional check of PT
Dimensional check of PT
INSPECTION REPORT (continuation page) Page 7 of 14
Evo Job No: 86255-1 Report No: 01 Date of Report: 28 Sep 2021 Customer : Yokogawa Middle East & Africa Co. B S C-Abu Dhabi
Title
Inspection Report Form Form Number MI-1220-01
Revision E
mm/dd/yyyy 08/07/2019
Instructions SOP-1220
PT Manifold
PT Box with information sticker
PT Tag#
PT Tag#
INSPECTION REPORT (continuation page) Page 8 of 14
Evo Job No: 86255-1 Report No: 01 Date of Report: 28 Sep 2021 Customer : Yokogawa Middle East & Africa Co. B S C-Abu Dhabi
Title
Inspection Report Form Form Number MI-1220-01
Revision E
mm/dd/yyyy 08/07/2019
Instructions SOP-1220
Temperature Transmitter RTD for 8" Pipe
TT Tag#
TT Rating Plate including Model#
TT Calibration Temp. Rang
TT RTD Tag Plate
Temperature Transmitter RTD
INSPECTION REPORT (continuation page) Page 9 of 14
Evo Job No: 86255-1 Report No: 01 Date of Report: 28 Sep 2021 Customer : Yokogawa Middle East & Africa Co. B S C-Abu Dhabi
Title
Inspection Report Form Form Number MI-1220-01
Revision E
mm/dd/yyyy 08/07/2019
Instructions SOP-1220
Temperature Transmitter Dimensional check
Temperature Transmitter Dimensional check
Temperature Transmitter Dimensional check
Temperature Transmitter Tag#
Temperature Transmitter packed in Box
Temperature Transmitter with Themowell Tag#
INSPECTION REPORT (continuation page) Page 10 of 14
Evo Job No: 86255-1 Report No: 01 Date of Report: 28 Sep 2021 Customer : Yokogawa Middle East & Africa Co. B S C-Abu Dhabi
Title
Inspection Report Form Form Number MI-1220-01
Revision E
mm/dd/yyyy 08/07/2019
Instructions SOP-1220
Temperature Transmitter Themowell Rating Plate including
Model#
Temperature Transmitter with Themowell Calibration rang
Temperature Transmitter Themowell Tag#
Temperature Transmitter with Themowell Dimensional check
Temperature Transmitter with Themowell
Temperature Transmitter with Themowell Dimensional check
INSPECTION REPORT (continuation page) Page 11 of 14
Evo Job No: 86255-1 Report No: 01 Date of Report: 28 Sep 2021 Customer : Yokogawa Middle East & Africa Co. B S C-Abu Dhabi
Title
Inspection Report Form Form Number MI-1220-01
Revision E
mm/dd/yyyy 08/07/2019
Instructions SOP-1220
Temperature Transmitter with Themowell Dimensional check
Temperature Transmitter with Themowell Dimensional check
Cable Gland information & Marking
Packing for Temperature Transmitter with Themowell
INSPECTION REPORT (continuation page) Page 12 of 14
Evo Job No: 86255-1 Report No: 01 Date of Report: 28 Sep 2021 Customer : Yokogawa Middle East & Africa Co. B S C-Abu Dhabi
Title
Inspection Report Form Form Number MI-1220-01
Revision E
mm/dd/yyyy 08/07/2019
Instructions SOP-1220
Sunshade Dimensional check
Sunshade Dimensional check
Sunshade Dimensional check
Sunshade Dimensional check
INSPECTION REPORT (continuation page) Page 13 of 14
Evo Job No: 86255-1 Report No: 01 Date of Report: 28 Sep 2021 Customer : Yokogawa Middle East & Africa Co. B S C-Abu Dhabi
Title
Inspection Report Form Form Number MI-1220-01
Revision E
mm/dd/yyyy 08/07/2019
Instructions SOP-1220
TT with RDT Tag#
END OF THIS REPORT