Hewlett-Packard

Inspection Practices - Boilers

and Pressure Vessels

December 20 - 22, 2017

3 - Day Technical Program

FAUJI FERTILIZER COMPANY LTD.

Hewlett-Packard

Course Overview

Boilers and Pressure Vessels:

Boilers and Pressure vessels are the most

valuable assets of any petrochemical and

process industry. Proper inspection

practices, as per industry standards, are

the key to keep these assets on stream

and extract their maximum useful life. Both

on-stream and planned outage

inspections not only help in maintaining

reliability of boilers and pressure vessels but

also enable plant management to decide

for timely replacement of these equipment

before causing unwanted plant outage

due to completion of their useful life.

The focus of this program is to provide a

comprehensive understanding of the

construction, design and inspection

techniques of boilers and pressure vessels

based on their service, materials, damage

mechanism and applicable NDT methods

as per applicable international codes,

standards and industry best practices.

Main Features:

Main features of this program are:

Basic understanding of design and

construction of pressure vessels and

boilers with sketches and internal

pictures.

Brief details of common materials used in

boilers and pressure vessels with their

benefits, limitations and alternatives.

Damage mechanisms applicable to

equipment of petrochemical industries

and their mitigation.

Inspection techniques with standard

practices and experience sharing.

Overview of NDT methods with modern

practices, acceptance criteria’s as per

applicable codes and standards and their

effectiveness and limitation

Relevant case studies of typical damages

experienced in petrochemical industry

Training Method:

Presentation

Basic Calculations

Group Discussions and Workshops

Two specialist instructors having years of

experience in respective operations and

maintenance functions

Course Structure:

A day wise breakup of the program is

included for a total duration of three-days.

Our Inherent Expertise:

FFC has now been involved with imparting

training to the local industry since more than

a decade at our plant. Our course faculty

are our brightest engineers selected from

our running plants to deliver relevant and

practical knowledge to our colleagues from

other industries.

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Hewlett-Packard

Benefits & Target Audience

Benefits:

This program will prove invaluable for:

Knowledge and expertise that are

required for inspection and reliability

assurance boilers and pressure vessels.

Inspection practices as per applicable

Codes and standards of API, ASME,

ASNT etc.

Learn the NDT methods as per best

practices of industry and international

codes and standards

Instructors are practitioners with in-

depth knowledge and experience

about the industry that will benefit

participants to learn about knowledge

applications in real work.

Target Audience:

This course is intended for Engineers,

Supervisors, Managers and personnel in

Petrochemical and Process Industry

dealing with inspection and reliability of

Boilers and Pressure Vessel, QA/QC, and

Engineering Design. It is also beneficial to

plant Inspectors.

Muhammad Feroz Ali Khan Senior Executive

Muhammad Feroz Ali Khan has been working in FFC since 2000, having 17 years of experience in

various aspects of inspection and maintenance.

He is primarily responsible to handle all the technical issues related to inspection department.

Manages team of inspection engineers and technicians for Normal, Shutdown & Turnaround

Inspections. Well versed in internal inspection of critical plant assets like reactors, pressure

vessels, boilers, columns, tanks, etc.

Feroz has good knowledge and understanding of international codes, standards and

recommended practices related to equipment / machinery and equipment failure mechanisms.

He holds a Bachelor’s Degree in Mechanical Engineering, and has delivered trainings on topics

related to Maintenance and Inspection.

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Hewlett-Packard

Day-wise Program

Day One:

Introduction

Pressure Vessels and their types

Boilers and their types

Inspection Types

Pre-Service Inspection

In-Service Inspection

Codes and Standards

Day Two:

NDTs for Inspection

Visual Inspection

Liquid Penetrant Testing

Magnetic Particle Testing

Ultrasonic Inspection

Radiographic Testing

Day Three:

Acceptance Criteria

Defects Evaluation

FFC Case Studies

Discussion on Case Studies from

Participants

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Muhammad Usman Naseem Senior Executive

Muhammad Usman Naseem has been working in FFC since 2004. He has 13 years of experience

in various fields of plant Inspection and Maintenance. His Prime responsibilities include plant

asset reliability assurance of pressure vessels and piping systems of ammonia and urea plants.

His experience comprises of on-stream, Shutdown & Turnaround plant Inspections. Including

inspection of critical plant components like HP equipment, reactors, boilers, columns, vessels,

tanks, etc..

Usman is well familiar with applicable codes, standards, procedures and practices related to

materials, inspection, NDTs, failure mechanisms, root cause analysis and repair procedures.

He holds a Bachelor’s Degree in Mechanical Engineering, and has delivered trainings on topics

related to Maintenance and Inspection.

Hewlett-Packard

Course Dates :

The three-day training course will be held

from 20 - 22 December 2017.

Venue:

The training will be conducted at FFC’s

Corporate Head Office, SONA Tower

situated opposite Pearl Continental (PC)

Hotel on The Mall Road in Rawalpindi

Cantonment.

Training Fee:

The Fee for our three-day training

program is Rs. 40,000/- excluding tax.

Lunch & Refreshments:

Refreshment breaks during course along

with lunch at our executive cafeteria

during the 3 course days are included in

training fee.

Registration:

Please fill in our application form attached

for registration in the course and email at

trainings_ts@ffc.com.pk. Confirmation will

be sent within one week of registration.

Payment:

Payment is due upon receipt of the

acceptance letter along with the invoice.

Please ensure that the payment reaches

the office before the start of the program.

Our preferred mode of payment is by

cheque / banker’s draft payable to

Fauji Fertilizer Company Limited.

Please send the cheque / draft to:

Technical Services (HO),

Fauji Fertilizer Company Ltd,

Sona Tower, 156 - The Mall, Rawalpindi,

Tel: +92-51-8454840

Cancellation/Substitutes and Refund:

In case a registered participant is unable to

attend, please inform at least 2 days before

the course for any substitute participation.

Cancellation is free up to 7 days before

course start (except for an application

processing fee of Rs. 5,000). A refund will not

be possible after that or in case of no show.

Registration & Venue

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Fauji Fertilizer Company Limited (FFC), established in 1979 is the largest Urea manufacturer in Pakistan.

FFC operates three state of the art ammonia-urea fertilizer complexes which have earned various

international safety and production awards based on excellent operational and maintenance practices.

We are certified to ISO 9001:2015, ISO 14001:2015 and OHSAS 18001:2007. FFC has a well-established

training portfolio spanning more than a decade and have imparted training to various industrial sectors

of Pakistan including refineries, Oil & gas, fertilizer, chemical, power etc.

Organization

F a u j i F e r t i l i z e r C o m p a n y L t d .

Sona Tower, 156 - The Mall, Rawalpindi,

Pakistan (46000).

Phone: 051-(845-4840)

Mobile: 0321-7118666

(UAN): 051-(111-FFC-111)

Fax: 051-(845-9948)

Email: ameer_hamza@ffc.com.pk

www.ffc.com.pk