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October 1997 Process Industry Practices Insulation PIP INSH1000 Requirements for Hot Service Insulation Materials
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Transcript of INSH1000
October 1997
Process Industry PracticesInsulation
PIP INSH1000Requirements for Hot Service
Insulation Materials
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice hasbeen prepared from the technical requirements in the existing standards of majorindustrial users, contractors, or standards organizations. By harmonizing these technicalrequirements into a single set of Practices, administrative, application, and engineeringcosts to both the purchaser and the manufacturer should be reduced. While this Practiceis expected to incorporate the majority of requirements of most users, individualapplications may involve requirements that will be appended to and take precedence overthis Practice. Determinations concerning fitness for purpose and particular matters orapplication of the Practice to particular project or engineering situations should not bemade solely on information contained in these materials. The use of trade names fromtime to time should not be viewed as an expression of preference but rather recognized asnormal usage in the trade. Other brands having the same specifications are equallycorrect and may be substituted for those named. All practices or guidelines are intendedto be consistent with applicable laws and regulations including OSHA requirements. Tothe extent these practices or guidelines should conflict with OSHA or other applicablelaws or regulations, such laws or regulations must be followed. Consult an appropriateprofessional before applying or acting on any material contained in or suggested by thePractice.
©Process Industry Practices (PIP), Construction Industry Institute, TheUniversity of Texas at Austin, 3208 Red River Street, Suite 300, Austin,Texas 78705. PIP member companies may copy this practice for their internaluse.
Not printed with state funds.
October 1997
Process Industry Practices Page 1 of 4
Process Industry PracticesInsulation
PIP INSH1000Requirements for Hot Service
Insulation Materials
Table of Contents
1. Introduction ..................................21.1 Purpose ..............................................21.2 Scope .................................................2
2. References....................................22.1 Process Industry Practices (PIP) .........22.2 Industry Codes and Standards ............2
3. General..........................................3
4. Project Specific Requirements ...44.1 General...............................................44.2 Insulation System Data Sheets ...........4
Data Sheets
PIP INSH1001 Hot Service Insulation Systemfor Project SpecificRequirements
PIP INSH1002 Calcium Silicate InsulationSystem for Pipe andEquipment
PIP INSH1003 Expanded Perlite InsulationSystem for Pipe andEquipment
PIP INSH1004 Mineral Wool Preformed PipeSections Insulation System
PIP INSH1005 Mineral Wool Board InsulationSystem for Equipment
PIP INSH1006 Mineral Wool BlanketInsulation System for Pipeand Equipment
PIP INSH1007 Glass Fiber Preformed PipeSections Insulation System
PIP INSH1008 Glass Fiber Block and BoardInsulation System
PIP INSH1009 Glass Fiber Blanket InsulationSystem
PIP INSH1010 Cellular Glass Block andFabricated Sections InsulationSystem
PIP INSH1011 Polyisocyanurate InsulationSystem
PIP INSH1012 Ceramic Fiber BlanketInsulation System
PIP INSH1013 Glass Fiber Needled BlanketInsulation System
PIP INSH1000October 1997 Requirements for Hot Service Insulation Materials
Process Industry Practices Page 2 of 4
1. Introduction
1.1 Purpose
The purpose of this Practice is to provide requirements for insulation materials. ThisPractice represents the consensus of major process industry companies and engineeringand construction companies.
1.2 Scope
This Practice covers requirements for hot service insulation materials and accessories.
2. References
When adopted in this specification or in the contract documents, the latest edition of thefollowing codes, standards, specifications and references in effect on the date of contract awardshall be used, except as otherwise specified. Short titles will be used herein when appropriate.
2.1 Process Industry Practices (PIP)
– PIP INSH1001 -PIP INSH1013 - Requirements for Hot Service InsulationSystem (Data Sheets)
2.2 Industry Codes and Standards
• American Society for Testing and Materials (ASTM)
– ASTM B209 - Specification for Aluminum and Aluminum Alloy Sheet andPlate
– ASTM C449 - Mineral Fiber Hydraulic - Setting Thermal Insulating andFinishing Cement
– ASTM C450 - Prefabrication and Field Fabrication of Thermal InsulatingFitting Covers For NPS Piping, Vessel Lagging, and Dished Head Segments
– ASTM C533 - Specification for Calcium Silicate Block and Pipe ThermalInsulation
– ASTM C547 - Specification for Mineral Fiber Preformed Pipe Insulation
– ASTM C552 - Specification for Cellular Glass Block and Pipe ThermalInsulation
– ASTM C591 - Specification for Unfaced Preformed Rigid CellularPolyurethane Thermal Insulation
– ASTM C592 - Specification for Mineral Fiber Blanket Insulation andBlanket-Type Pipe Insulation
– ASTM C610 - Specification for Expanded Perlite Block and Pipe ThermalInsulation
– ASTM C612 - Specification for Mineral Fiber Block and Board ThermalInsulation
PIP INSH1000October 1997 Requirements for Hot Service Insulation Materials
Process Industry Practices Page 3 of 4
– ASTM C692 - Test Method for Evaluating the Influence of ThermalInsulation on the External Stress Corrosion Cracking Tendency of AusteniticSteel
– ASTM C795 - Specification for Wicking-Type Thermal Insulation for UseOver Austenitic Stainless Steel
– ASTM C871 - Chemical Analysis of Thermal Insulation Materials forLeachable Chloride, Fluoride, Silicate and Sodium Ions
– ASTM C892 - Specification for High-Temperature Fiber Blanket ThermalInsulation
3. General
3.1 Insulation and accessory materials shall be furnished in accordance with therequirements of this Practice, including the specific class, grade or type.
3.2 Insulation and accessory materials shall be formulated without asbestos.
3.3 Materials shall be new and shall be used prior to the expiration date. Sealants, mastics,and adhesives shall be supplied in factory sealed containers.
3.4 Multi-layer calcium silicate and expanded perlite pipe insulation shall be orderedfactory-nested.
3.5 All materials shall be qualified for use on austenitic stainless steel in accordance withASTM C795. Upon request, the material manufacturer shall furnish test reports.
a. Material manufacturer shall also furnish a chemical analysis in accordance withASTM C871 for materials. This chemical analysis shall not vary by more than50% from the chemical analysis of the production lot tested under ASTM C692.
b. Unless otherwise specified in the Purchase Order, certification of chemicalanalysis is not required for each production lot from which material is furnishedfor this project, however the manufacturer shall state that it will not vary by50% from those done during the production lot tested under ASTM C795.
c. Testing shall be conducted by a Laboratory accredited by the National Instituteof Standards and Technology’s National Voluntary Laboratory AccreditationProgram (NVLAB).
3.6 Use of materials other than those specified in this Practice requires prior writtenapproval of the Purchaser. Requests for substitutions shall be included as an alternatein the bidder’s proposal. Requests for substitutions after contract award are notacceptable.
3.7 All mastics, cements, adhesives, caulks, labels, marking pens and tapes that come incontact with stainless steel shall have a maximum leachable chloride content of lessthan 50 ppm, when tested in accordance with ASTM C871.
3.8 Use curved segments, beveled lags and V-grooved materials manufactured to specificinside diameters that assure complete inside and outside diameter closure.
3.9 Fabricated insulation shall conform to ASTM C450.
PIP INSH1000October 1997 Requirements for Hot Service Insulation Materials
Process Industry Practices Page 4 of 4
4. Project Specific Requirements
4.1 General
4.1.1 Project specific insulation on piping and equipment shall conform to attachedData Sheet PIP INSH1001.
4.1.2 Data Sheet PIP INSH1001 shall be completed by the Purchaser.
Comment: Data Sheet PIP INSH1001 specifies general requirements forinsulation of piping systems and equipment. It should be used as a general guide toassist in developing documents with detailed insulation requirements, such as linelists, piping isometrics, and equipment drawings.
4.2 Insulation System Data Sheets
4.2.1 Attached insulation system Data Sheets define the requirements for specificinsulation materials and accessories.
4.2.2 Purchaser shall select and complete Data Sheets PIP INSH1002 - PIP INSH1013 asrequired for the specific project.
Requirements for Hot Service Insulation System
Data Sheet for Hot Service Insulation System for Project SpecificRequirements
PIP INSH1001PAGE 1 OF 1
JAN 97
PROJECT ____________________________________________________________________________________ PAGE NO. ________ OF _________
DATE ____________________
SERVICE OR ITEMDESCRIPTION “TYPE”
CODEOPERATING
TEMP. °°FMATERIAL
THICKNESSTABLE
SPECIAL REQUIREMENTS
NOTES:
Requirements for Hot Service Insulation System
Data Sheet - Calcium Silicate Insulation Systemfor Pipe and Equipment
PIP INSH1002PAGE 1 OF 1
JAN 97
Project: Date:
Service: Thickness Table: Temp Range:Insulation Specification: Calcium Silicate performed pipe sections, curved segments and flat block shall conform to ASTM C533, Type 1. Beveled lags shallbe used in the size range where curved segments are not commercially available. The material shall be continuously identified throughout to indicate that theproduct does not contain asbestos.
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Requirements for Hot Service Insulation System
Data Sheet - Calcium Silicate Insulation Systemfor Pipe and Equipment
INSH1002PAGE 1 OF 1
JAN 97
Project: Date:
Service: Thickness Table: Temp Range:Insulation Specification: Calcium Silicate performed pipe sections, curved segments and flat block shall conform to ASTM C533, Type 1. Beveled lags shallbe used in the size range where curved segments are not commercially available. The material shall be continuously identified throughout to indicate that theproduct does not contain asbestos.
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisturebarrier
a. 0.024" thick, 1-1/4" pitch corrugated sheets b. 0.016" smooth2. 0.010" Type 304 stainless steel3.4.
Securement 1. 16 gauge Type 304 stainless steel tie wire2. 3/4" by 0.020" thick Type 304 stainless steel bands3. No. 8 by 1/2" stainless steel screws with elastomeric washers4. 4" Type 304 contraction spring5. Fiberglass reinforced pressure-sensitive tape6.7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)Cements 2. Insulating/finishing cement per ASTM C449
3.4.
Other 1. Glass fiber reinforcing cloth2.3.
Requirements for Hot Service Insulation System
Data Sheet - Expanded Perlite Insulation Systemfor Pipe and Equipment
PIP INSH1003PAGE 1 OF 1
JAN 97
Project: Date:
Service: Thickness Table: Temp Range:Insulation Specification: Expanded perlite preformed pipe sections, curved segments and flat block shall conform to ASTM C610.
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Requirements for Hot Service Insulation System
Data Sheet - Expanded Perlite Insulation Systemfor Pipe and Equipment
INSH1003PAGE 1 OF 1
JAN 97
Project: Date:
Service: Thickness Table: Temp Range:Insulation Specification: Expanded perlite preformed pipe sections, curved segments and flat block shall conform to ASTM C610.
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisturebarrier a. 0.024" thick, 1-1/4" pitch corrugated sheets b. 0.016" smooth2. 0.010" Type 304 stainless steel3.4.
Securement 1. 16 gauge Type 304 stainless steel tie wire2. 3/4" by 0.020" thick Type 304 stainless steel bands3. No. 8 by 1/2" stainless steel screws with elastomeric washers4. 4" Type 304 contraction spring5. Fiberglass reinforced pressure-sensitive tape6.7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)Cements 2. Insulating/finishing cement per ASTM C449
3.4.
Other 1. Glass fiber reinforcing cloth2.3.
Requirements for Hot Service Insulation System
Data Sheet - Mineral Wool Preformed Pipe SectionsInsulation System
PIP INSH1004PAGE 1 OF 1
JAN 97
Project: Date:
Service: Thickness Table: Temp Range:Insulation Specification: Mineral wool preformed pipe sections shall conform to ASTM C547, Type II or Type III. Premolded ells and other prefabricated fittingcovers are acceptable. Mineral wool pipe sections cut from board stock are not acceptable. Mineral wool pipe insulation fabricated with fibers orientedperpendicular to pipe surface is not acceptable.
Specified Density: __________________________________________ lbs/cuft
Maximum Shot Content Per ASTM C612: __________________________________________
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Requirements for Hot Service Insulation System
Data Sheet - Mineral Wool Preformed Pipe SectionsInsulation System
INSH1004PAGE 1 OF 1
JAN 97
Project: Date:
Service: Thickness Table: Temp Range:Insulation Specification: Mineral wool preformed pipe sections shall conform to ASTM C547, Type II or Type III. Premolded ells and other prefabricated fittingcovers are acceptable. Mineral wool pipe sections cut from board stock are not acceptable. Mineral wool pipe insulation fabricated with fibers orientedperpendicular to pipe surface is not acceptable.
Specified Density: __________________________________________ lbs/cuft
Maximum Shot Content Per ASTM C612: __________________________________________
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisturebarrier a. 0.024" thick, 1-1/4" pitch corrugated sheets b. 0.016" smooth2. 0.010" Type 304 stainless steel3.4.
Securement 1. 16 gauge Type 304 stainless steel tie wire2. 3/4" by 0.020" thick Type 304 stainless steel bands3. No. 8 by 1/2" stainless steel screws with elastomeric washers4. 4" Type 304 contraction spring5. Fiberglass reinforced pressure-sensitive tape6.7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)Cements 2. Insulating/finishing cement per ASTM C449
3.4.
Other 1. Glass fiber reinforcing cloth2.3.
Requirements for Hot Service Insulation System
Data Sheet - Mineral Wool BoardInsulation System for Equipment
PIP INSH1005PAGE 1 OF 1
JAN 97
Project: Date:
Service: Thickness Table: Temp Range:Insulation Specification: Mineral wool board shall conform to ASTM C612, Type IV
Specified Density: __________________________________________________ lbs/cuftMaximum Shot Content Per ASTM C612: __________________________________________________
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Requirements for Hot Service Insulation System
Data Sheet - Mineral Wool BoardInsulation System for Equipment
INSH1005PAGE 1 OF 1
JAN 97
Project: Date:
Service: Thickness Table: Temp Range:Insulation Specification: Mineral wool board shall conform to ASTM C612, Type IV
Specified Density: __________________________________________________ lbs/cuftMaximum Shot Content Per ASTM C612: __________________________________________________
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisturebarrier a. 0.024" thick, 1-1/4" pitch corrugated sheets b. 0.016" smooth2. 0.010" Type 304 stainless steel3.4.
Securement 1. 16 gauge Type 304 stainless steel tie wire2. 3/4" by 0.020" thick Type 304 stainless steel bands3. No. 8 by 1/2" stainless steel screws with elastomeric washers4. 4" Type 304 contraction spring5. Fiberglass reinforced pressure-sensitive tape6.7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)Cements 2. Insulating/finishing cement per ASTM C449
3.4.
Other 1. Glass fiber reinforcing cloth2.3.
Requirements for Hot Service Insulation System
Data Sheet - Mineral Wool BlanketInsulation System for Pipe and Equipment
PIP INSH1006PAGE 1 OF 1
JAN 97
Project: Date:
Service: Thickness Table: Temp Range:Insulation Specification: Mineral wool blanket shall conform to ASTM C592, Class II. Facings shall be supplied as indicated.Inside Face: ƒ Hex Mesh ƒ Metal Lath Material: ƒ Stainless Steel ƒ GalvanizedOutside Face: ƒ Hex Mesh ƒ Metal Lath Material: ƒ Stainless Steel ƒ GalvanizedSpecified Density ___________________________________________ lbs/cuftMaximum Shot Content Per ASTM C612 ____________________________________________
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Requirements for Hot Service Insulation System
Data Sheet - Mineral Wool BlanketInsulation System for Pipe and Equipment
INSH1006PAGE 1 OF 1
JAN 97
Project: Date:
Service: Thickness Table: Temp Range:Insulation Specification: Mineral wool blanket shall conform to ASTM C592, Class II. Facings shall be supplied as indicated.Inside Face: ƒ Hex Mesh ƒ Metal Lath Material: ƒ Stainless Steel ƒ GalvanizedOutside Face: ƒ Hex Mesh ƒ Metal Lath Material: ƒ Stainless Steel ƒ GalvanizedSpecified Density ___________________________________________ lbs/cuftMaximum Shot Content Per ASTM C612 ____________________________________________
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisturebarrier a. 0.024" thick, 1-1/4" pitch corrugated sheets b. 0.016" smooth2. 0.010" Type 304 stainless steel3.4.
Securement 1. 16 gauge Type 304 stainless steel tie wire2. 3/4" by 0.020" thick Type 304 stainless steel bands3. No. 8 by 1/2" stainless steel screws with elastomeric washers4. 4" Type 304 contraction spring5. Fiberglass reinforced pressure-sensitive tape6.7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)Cements 2. Insulating/finishing cement per ASTM C449
3.4.
Other 1. Glass fiber reinforcing cloth2.3.
Requirements for Hot Service Insulation System
Data Sheet - Glass Fiber PreformedPipe Sections Insulation System
PIP INSH1007PAGE 1 OF 1
JAN 97
Project: Date:Service: Thickness Table: Temp Range:Insulation Specification: Glass fiber preformed pipe sections shall conform to ASTM C547, Type I.
Minimum Density: __________________________________________lbs/cuft
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Requirements for Hot Service Insulation System
Data Sheet - Glass Fiber PreformedPipe Sections Insulation System
INSH1007PAGE 1 OF 1
JAN 97
Project: Date:Service: Thickness Table: Temp Range:Insulation Specification: Glass fiber preformed pipe sections shall conform to ASTM C547, Type I.
Minimum Density: __________________________________________lbs/cuft
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisturebarrier a. 0.024" thick, 1-1/4" pitch corrugated sheets b. 0.016" smooth2. 0.010" Type 304 stainless steel3.4.
Securement 1. 16 gauge Type 304 stainless steel tie wire2. 3/4" by 0.020" thick Type 304 stainless steel bands3. No. 8 by 1/2" stainless steel screws with elastomeric washers4. 4" Type 304 contraction spring5. Fiberglass reinforced pressure-sensitive tape6.7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)Cements 2. Insulating/finishing cement per ASTM C449
3.4.
Other 1. Glass fiber reinforcing cloth2.3.
Requirements for Hot Service Insulation System
Data Sheet - Glass Fiber Block and BoardInsulation System
PIP INSH1008PAGE 1 OF 1
JAN 97
Project: Date:Service: Thickness Table: Temp Range:Insulation Specification: Glass fiber block and board sections shall conform to ASTM C612, Type II.
Minimum Density: ___________________________________________ lbs/cuft
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Requirements for Hot Service Insulation System
Data Sheet - Glass Fiber Block and BoardInsulation System
INSH1008PAGE 1 OF 1
JAN 97
Project: Date:Service: Thickness Table: Temp Range:Insulation Specification: Glass fiber block and board sections shall conform to ASTM C612, Type II.
Minimum Density: ___________________________________________ lbs/cuft
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisturebarrier a. 0.024" thick, 1-1/4" pitch corrugated sheets b. 0.016" smooth2. 0.010" Type 304 stainless steel3.4.
Securement 1. 16 gauge Type 304 stainless steel tie wire2. 3/4" by 0.020" thick Type 304 stainless steel bands3. No. 8 by 1/2" stainless steel screws with elastomeric washers4. 4" Type 304 contraction spring5. Fiberglass reinforced pressure-sensitive tape6.7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)Cements 2. Insulating/finishing cement per ASTM C449
3.4.
Other 1. Glass fiber reinforcing cloth2.3.
Requirements for Hot Service Insulation System
Data Sheet - Glass Fiber BlanketInsulation System
PIP INSH1009PAGE 1 OF 1
JAN 97
Project: Date:Service: Thickness Table: Temp Range:Insulation Specification: Glass fiber blanket shall conform to ASTM C592, Class II. Facings shall be supplied as indicated.
Minimum Density: ____________________________________________ lbs/cuft
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Requirements for Hot Service Insulation System
Data Sheet - Glass Fiber BlanketInsulation System
INSH1009PAGE 1 OF 1
JAN 97
Project: Date:Service: Thickness Table: Temp Range:Insulation Specification: Glass fiber blanket shall conform to ASTM C592, Class II. Facings shall be supplied as indicated.
Minimum Density: ____________________________________________ lbs/cuft
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisturebarrier a. 0.024" thick, 1-1/4" pitch corrugated sheets b. 0.016" smooth2. 0.010" Type 304 stainless steel3.4.
Securement 1. 16 gauge Type 304 stainless steel tie wire2. 3/4" by 0.020" thick Type 304 stainless steel bands3. No. 8 by 1/2" stainless steel screws with elastomeric washers4. 4" Type 304 contraction spring5. Fiberglass reinforced pressure-sensitive tape6.7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)Cements 2. Insulating/finishing cement per ASTM C449
3.4.
Other 1. Glass fiber reinforcing cloth2.3.
Requirements for Hot Service Insulation System
Data Sheet - Cellular Glass Block andFabricated Sections Insulation System
PIP INSH1010PAGE 1 OF 1
JAN 97
Project: Date:Service: Thickness Table: Temp Range:Insulation Specification: Cellular glass block and fabricated sections shall conform to ASTM C552 including annexes, and be fabricated to the dimensions ofASTM C450. Gypsum cement shall be used for fabrication.
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Requirements for Hot Service Insulation System
Data Sheet - Cellular Glass Block andFabricated Sections Insulation System
INSH1010PAGE 1 OF 1
JAN 97
Project: Date:Service: Thickness Table: Temp Range:Insulation Specification: Cellular glass block and fabricated sections shall conform to ASTM C552 including annexes, and be fabricated to the dimensions ofASTM C450. Gypsum cement shall be used for fabrication.
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisturebarrier a. 0.024" thick, 1-1/4" pitch corrugated sheets b. 0.016" smooth2. 0.010" Type 304 stainless steel3.4.
Securement 1. 16 gauge Type 304 stainless steel tie wire2. 3/4" by 0.020" thick Type 304 stainless steel bands3. No. 8 by 1/2" stainless steel screws with elastomeric washers4. 4" Type 304 contraction spring5. Fiberglass reinforced pressure-sensitive tape6.7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)Cements 2. Insulating/finishing cement per ASTM C449
3.4.
Other 1. Glass fiber reinforcing cloth2.3.
Requirements for Hot Service Insulation System
Data Sheet - PolyisocyanurateInsulation System
PIP INSH1011PAGE 1 OF 1
JAN 97
Project: Date:Service: Thickness Table: Temp Range:Insulation Specification: Rigid preformed cellular polyisocyanurate shall conform to ASTM C591 and be fabricated to the dimensions of ASTM C450.
Minimum Density per ASTM: _________________________________________ lbs/cuft
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Requirements for Hot Service Insulation System
Data Sheet - PolyisocyanurateInsulation System
INSH1011PAGE 1 OF 1
JAN 97
Project: Date:Service: Thickness Table: Temp Range:Insulation Specification: Rigid preformed cellular polyisocyanurate shall conform to ASTM C591 and be fabricated to the dimensions of ASTM C450.
Minimum Density per ASTM: _________________________________________ lbs/cuft
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisturebarrier a. 0.024" thick, 1-1/4" pitch corrugated sheets b. 0.016" smooth2. 0.010" Type 304 stainless steel3.4.
Securement 1. 16 gauge Type 304 stainless steel tie wire2. 3/4" by 0.020" thick Type 304 stainless steel bands3. No. 8 by 1/2" stainless steel screws with elastomeric washers4. 4" Type 304 contraction spring5. Fiberglass reinforced pressure-sensitive tape6.7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)Cements 2. Insulating/finishing cement per ASTM C449
3.4.
Other 1. Glass fiber reinforcing cloth2.3.
Requirements for Hot Service Insulation System
Data Sheet - Ceramic Fiber Blanket Insulation System
PIP INSH1012PAGE 1 OF 1
JAN 97
Project: Date:Service: Thickness Table: Temp Range:Insulation Specification: Ceramic fiber blanket shall conform to ASTM C892, Type II.
Specified Density: ______________________________________________ lbs/cuft
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Requirements for Hot Service Insulation System
Data Sheet - Ceramic Fiber Blanket Insulation System
INSH1012PAGE 1 OF 1
JAN 97
Project: Date:Service: Thickness Table: Temp Range:Insulation Specification: Ceramic fiber blanket shall conform to ASTM C892, Type II.
Specified Density: ______________________________________________ lbs/cuft
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisturebarrier a. 0.024" thick, 1 1/4" pitch corrugated sheets b. 0.016" smooth2. 0.010" Type 304 stainless steel3.4.
Securement 1. 16 gauge Type 304 stainless steel tie wire2. 3/4" by 0.020" thick Type 304 stainless steel bands3. No. 8 by 1/2" stainless steel screws with elastomeric washers4. 4" Type 304 contraction spring5. Fiberglass reinforced pressure-sensitive tape6.7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)Cements 2. Insulating/finishing cement per ASTM C449
3.4.
Other 1. Glass fiber reinforcing cloth2.3.
Requirements for Hot Service Insulation System
Data Sheet - Glass Fiber Needled Blanket Insulation System
PIP INSH1013PAGE 1 OF 1
JAN 97
Project: Date:
Service: Thickness Table: Temp Range:Insulation Specification: Type “E” glass fiber needled blanket shall be constructed of mechanically needled textile glass fiber mat without binder. Insulationshall be suitable for continuous service at 1200°F, and shall have a nominal density of 8 lb/cuft.
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Requirements for Hot Service Insulation System
Data Sheet - Glass Fiber Needled Blanket Insulation System
INSH1013PAGE 1 OF 1
JAN 97
Project: Date:
Service: Thickness Table: Temp Range:Insulation Specification: Type “E” glass fiber needled blanket shall be constructed of mechanically needled textile glass fiber mat without binder. Insulationshall be suitable for continuous service at 1200°F, and shall have a nominal density of 8 lb/cuft.
Approved ManufacturersManufacturer Brand Name Manufacturer Brand Name
AccessoriesAccessory Description Manufacturer Trade Name
Weatherproof Jacketing 1. Aluminum per ASTM B209 with factory-applied moisturebarrier a. 0.024" thick, 1-1/4" pitch corrugated sheets b. 0.016" smooth2. 0.010" Type 304 stainless steel3.4.
Securement 1. 16 gauge Type 304 stainless steel tie wire2. 3/4" by 0.020" thick Type 304 stainless steel bands3. No. 8 by 1/2" stainless steel screws with elastomeric washers4. 4" Type 304 contraction spring5. Fiberglass reinforced pressure-sensitive tape6.7.
Caulk, Adhesives and 1. Vinyl-acrylic weather barrier mastic (gray)Cements 2. Insulating/finishing cement per ASTM C449
3.4.
Other 1. Glass fiber reinforcing cloth2.3.
