1Revision date: 02.17.16

©2016 Growers SupplyAll Rights Reserved. Reproduction is prohibited without permission.

Insect Screen for Exhaust Fans

STK# DIMENSIONS115106F 24" x 24" Exhaust Fan115107F 36" x 36" Exhaust Fan115108F 48" x 48" Exhaust Fan

Actual fan and screen kit may differ.

2 Revision date: 02.17.16

Important Information

PICTORIAL PARTS GUIDE

100441 (1)Nut Setter

FA4482BTek Screw

FAG102B1/4" Hex Bolt

FALF15B1/4" Locknuts

REQUIRED TOOLS

The following list identifies the main tools needed to assemble and install the insect screen kit. Additional tools may be needed.

• Tape measure and marker.

• Variable speed drill (cordless with extra batteries works best) and 5/16" drill bit for metal.

• Small hammer and gloves.

• Level (length depends on kit dimensions) and carpenter's square or similar tool to square assembled frame.

• 7/16" wrenches and a socket set containing 7/16" deep-well socket.

• Miscellaneous clamps to hold components.

• Wire cutters to cut spring wire.

• Scissors to cut bulk insect screen.

• Caulk gun to apply sealant.

READ THIS DOCUMENT BEFORE YOU BEGINThank you for purchasing the insect screen kit. When properly assembled and maintained, this product will provide years of reliable service. These instructions include helpful hints and important information needed to safely assemble and properly maintain the kit components. Please read these instructions before you begin. If you have any questions during assembly, contact customer service at 1.800.245.9881 for assistance.

ASSEMBLY PROCEDURE

Following the instructions as presented will help ensure proper assembly. Steps outlining assembly process are as follows:

1. Verify that all parts are included in the shipment. Notify customer service for questions or concerns.

2. Read these instructions and all additional documentation included with the shipment before you begin.

3. Gather the tools and assistants. Assistants are helpful during assembly.

4. Assemble kit components. Read this document to determine what pages apply to your kit.

5. Read the care and maintenance information.

CARE AND MAINTENANCE

Proper care and maintenance is important. Check the following items periodically to ensure components are secure and functioning properly.

• Check all fasteners to verify they remain tight.

• Never climb or stand on any part of the screen frame.

• Keep sharp objects away from screen.

• Never stack or lean objects against the screen.

• Do not allow debris, ice, or snow to buildup on top section of screen.

• Clean screen using garden hose and spray nozzle. Keep water away from electrical components.

• For replacement or missing parts, call 1.800.245.9881 for assistance.

SAFETY PRECAUTIONS

• Wear eye protection.

• Wear gloves when handling metal.

• Use a portable GFCI (Ground Fault Circuit Interrupter) when working with electric power tools and cords.

IMPORTANT

These instructions assume exhaust fan is installed. If fan is not installed, install it before continuing with these instructions.

Do not attach screen frame without first installing the exhaust fan.

3Revision date: 02.17.16

1a Required parts:

• All frame components as identified on diagram below.

• 1/4" hex bolts and locknuts

ASSEMBLE SCREEN FRAME

Assemble 24" x 24" frame (115106F) as shown on this page. For kits 115107F and 115108F, continue with Procedure 1b.

Assemble 115106F (24" x 24") Screen Kit

C

DB

A

B

C

D

A

115106C

115106C

115106C

115106D(all cross braces)

115106B

115106B

115106B

115106B

115106C

115106A

115106A115106A 115106A

ATTENTION: For best results, assemble on a flat surface. Assemble as shown using the 1/4" fasteners; then, square each corner using a carpenter's square before you tighten the bolts. Assistance is required to lift, hold, and attached assembled screen frame to building.

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1a ASSEMBLE SCREEN FRAME—continued

Once the screen frame is assembled and all 1/4" fasteners are tight, lift frame into position around fan/shutter and secure to building. Fasteners to attach frame to metal are included. If building wall is wood or other material, customer must supply fasteners. Do not use the Tek screws for non-metal building frame.After screen frame is secured to the building, complete procedure on page 5-6 to install insect screen.

Install fasteners through this flange and into building frame. Add customer-supplied materials for framing/backer as needed.

Space fasteners 8"-10" on-center around perimeter of screen frame.

Outside of Building

Building Frame

Screen Frame Profile

Fastener

Fan w/Shutter

Fasteners to secure screen frame to building.

Outside

Build

ing

Fram

e

Build

ing

Fram

e

Screen Frame

Side View

Assemble 115106F (24" x 24") Screen Kit

5Revision date: 02.17.16

1a SEAL FRAME

Required parts:

• DE4007 Sealant

Required parts:

• 113819 Insect Screen

Sealant helps keep insects out. Apply a bead of sealant around the perimeter of screen frame to seal any gaps between screen frame and building. See dashed lines.

ATTENTION: Allow sealant to dry before insect screen installation.

PREPARE SCREEN FOR INSTALLATION

Take the bulk insect screen and cut it into two (2) panels using the grid shown below.

For best results, spread screen out on a clean surface that will not damage material. Cover surface with cardboard or similar material if needed. Panels are trimmed after installation.

Photo below shows spring wire as seen installed in frame channel to lock screen in place. Additional photos are found on page 10.

115106F (24" x 24") Screen Kit: Seal Frame & Prepare Screen

Cut two (2) panels from the bulk insect screen:

• one (1) @ 3' x 8'

• one (1) @ 3' 6" x 8'

NOTE: Trim panels to length after installation. Do not over-stretch panels during installation. Panels should be taut.

3' 6"

8'

Panel 1

Panel 2

3'

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115106F Screen Installation for 24" x 24" KitRequired parts:

• Panels from previous page.

• 102198 Spring WireComplete the steps that follow to install insect screen.

Exercise caution when cutting and installing spring wire. Wear eye protection during installation and when handling spring wire to prevent injury.

INSTALL INSECT SCREEN1a

1. Secure Panel 1 to upper channel along one side. Pull tight toward bottom of frame square and secure in side and bottom channels. Pull panel under frame toward remaining open side. Secure to bottom channels in the same manner. Finally, pull panel to upper channel along opposite side and secure.

2. Cut spring wire to length as needed. Do not stretch screen too tight. View sample photos on page 10.

3. Trim panel as desired. Leave 2" or more to reattach and stretch panel if needed.

5. After securing panel to top square of frame, stretch panel down to cover front and secure in same channel used for Panel 1 by installing another run of spring wire.

6. Trim excess panel. Leave 2" or more to reattach and stretch panel if needed.

4. Install Panel 2 as shown above. ATTENTION: Install spring wire and panel in same channels used for Panel 1 installation where panels overlap.

Secure Panel 1 in upper channel here first.

Secure Panel 2 in upper channel against building here first.

Secure Panel 2 in lower front channel last. Channel is located on underside.

Panel 1

Panel 2

Secure Panel 1 in this upper channel last.

Secure screen to bottom u-channel

(underside of frame).

TOP

FRONT

7Revision date: 02.17.16

Complete the steps that follow to assemble and install the insect screen. For all 24" x 24" kits (115106F), complete instructions in Section 1a. These instructions assume fan is installed in building.

1. Disconnect main power supply from fan to ensure it will not run while installing screen frame.

2. Remove wire fan guard and store fasteners to be used for reassembly.

Required parts:

• All frame components as identified on diagram for purchased kit. Main kit diagrams begin on page 13 (115107F) and page 14 (115108F).

• 1/4" hex bolts and locknuts

ASSEMBLE SCREEN FRAME (36" and 48") 1bAssemble 115107F (36" x 36") and 115108F (48" x 48") Screen Kit

3. Take each u-channel section and mark additional hole locations for Tek screws between end mounting holes. Evenly space hole locations.

4. Position first section along top of fan shroud flush to outer edge and clamp or have an assistant hold in place.

36" x 36" kits

48" x 48" kits

Mark these hole locations. Pre-Drilled

Hole

Pre-Drilled Hole

Pre-Drilled Hole

Pre-Drilled Hole

NOTE: Set fasteners and guard aside for use later.

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ASSEMBLE SCREEN FRAME—continued

5. Secure by driving a Tek screw through u-channel and shroud in the marked locations. Do not secure ends of u-channel at this time.

6. Repeat steps to secure all remaining sections of u-channel to the perimeter of fan shroud.

7. With a drill and 5/16" bit, drill all mounting holes through fan shroud using the pre-drilled holes in u-channel ends as a guide.

8. Install the upper and lower side frame sections and struts. Connect using the diagonal strut and 1/4" fasteners. See connection details on main diagram page for specific kit.

NOTE: Do not fully tighten the 1/4" fasteners at this time. Tighten only enough to remove excess play in each connection.

Drill 5/16" hole through shroud at each end of each u-channel section at all four corners.

1bAssemble 115107F (36" x 36") and 115108F (48" x 48") Screen Kit

x

x

Marks

9Revision date: 02.17.16

ASSEMBLE SCREEN FRAME—continued

9. Install upper and lower horizontal and vertical front frame sections and secure using 1/4" fasteners. Tighten to remove excess play at each connection. Do not fully tighten at this time.

10. Install remaining upper and lower diagonal supports as shown. See dashed lines and diagrams for strut locations.

11. Using a large carpenter's square, square corners and tighten all 1/4" fasteners.

NOTE: Ensure frame is square before fasteners are tightened.

12. Using the original fasteners (Step 2), reinstall wire guard for fan.

13. Apply bead of sealant around all u-channel attached to shroud to seal any gaps that may be present. Allow to dry before installing screen.

14. Install insect screen as shown in the next section. Choose the procedure for the screen kit purchased: 11507F (36" x 36") or 11508F (48" x 48"). Do not cut screen using the wrong procedure.

1bSquare

Diagonal Brace

Assemble 115107F (36" x 36") and 115108F (48" x 48") Screen Kit

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Sample Insect Screen Installation PhotosATTENTION: Actual frame and screen kits may differ from what is shown. Securing insect screen is similar. Photos are presented to show that process. Examples only.

Drape screen over frame.

Secure using spring wire.

Cut spring wire to length.

Sample screen shown.

Trim screen material.

Install spring wire.

11Revision date: 02.17.16

115107F Screen Template and Installation for 36" x 36" Kit

Complete the steps that follow to install insect screen.

1. Take bulk insect screen and cut to size using the template shown below.

2. Use diagrams on this page to install screen.

INSTALL INSECT SCREEN — 36" x 36" KitExercise caution when cutting and installing spring wire. Wear eye protection during installation and when handling spring wire to prevent injury.

Required parts:

• 113819 Bulk Insect Screen

• 102198 Spring Wire

Panel 1 covers four (4) sections. Secure Panel 1 to lower side channel first. Then drape panel over frame. Secure screen to each frame square using a single run of spring wire in each channel. Cut wire to length. Do not stretch screen too tight.

Secure free edge of Panel 1 using same channel and another run of spring wire. Trim panel as desired. Leave 2" or more to reattach and stretch panel if needed.

Secure Panel 2 to front of frame. Install spring wires in same channels used to secure first panel. Trim excess panel. Leave 2" or more to reattach and stretch panel if needed.

Secure here first.

Free

Edg

e End Panel 1 here in same channel.

Panel 1Panel 1

Panel 2

Cut two (2) panels from bulk insect screen:

• one (1) @ 4' x 14' (covers four sections)

• one (1) @ 4' x 4' (covers front section)

NOTE: Trim panels to length after installation. Do not over-stretch panels during installation. Panels should be taut.

14' 4'

4'

2' 6"

Panel 1 Panel 2

12 Revision date: 02.17.16

115108F Screen Template and Installation for 48" x 48" Kit

Complete the steps that follow to install insect screen.

1. Take bulk insect screen and cut to size using the template shown below.

2. Use diagrams on this page to install screen.

INSTALL INSECT SCREEN — 48" x 48" KitExercise caution when cutting and installing spring wire. Wear eye protection during installation and when handling spring wire to prevent injury.

Required parts:

• 113819 Bulk Insect Screen

• 102198 Spring Wire

Panel 1 covers four (4) sections. Secure Panel 1 to lower side channel first. Then drape panel over frame. Secure screen to each frame square using a single run of spring wire in each channel. Cut wire to length. Do not stretch screen too tight.

Secure free edge of Panel 1 using same channel and another run of spring wire. Trim panel as desired. Leave 2" or more to reattach and stretch panel if needed.

Secure Panel 2 to front of frame. Install spring wires in same channels used to secure first panel. Trim excess panel. Leave 2" or more to reattach and stretch panel if needed.

Secure here first.

Free

Edg

e End Panel 1 here in same channel.

Cut two (2) panels from bulk insect screen:

• one (1) @ 5' x 18' (covers four sections)

• one (1) @ 5' x 5' (covers front section)

NOTE: Trim panels to length after installation. Do not over-stretch panels during installation. Panels should be taut.

18' 5'

5'Panel 1 Panel 2

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115107F Screen Frame for 36" x 36" Exhaust Fan

115107FA (all u-channel)

115107FA

115107FBL

115107FBL

115107FBR

115107FE(all cross braces)

115107FD

115107FD

115107FBR

115107FC

115107FC

A

B

A

NOTE: Install diagonal braces on the outside surface of fan shroud to ensure a tight connection.

B

Shroud

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115108F Screen Frame for 48" x 48" Exhaust Fan

115108FA (all u-channel)

115108FA

115108FBL

115108FBL

115108FBR

115108FE(all cross braces)

115108FD

115108FD

115108FBR

115108FC

115108FC

A

B

A

B

NOTE: Install diagonal braces on the outside surface of fan shroud to ensure a tight connection.

15Revision date: 02.17.16

Customer Notes