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“Certification as an obstacle for innovations”

13 Februari 2020

Prof. dr. ir. Rinze Benedictus

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• “Mostly the promised improvements of 20a30% are reproducible, but when we built an aircraft with those improvements only a 1% maximum remains, at a multitude of the costs, because it has to fit the current certification rules…”

• “Most of that improvements we can’t even get on aircrafts, because we don’t know how to certify those” Quotes from a high level manager (OEM) responsible for scouting and implementing new technologies on all current and future platforms

“If all promises in FP4-FP8 projects were realised, we would fly climate neutral today”

“Horizon Europe is about realisation, Realisation = Manufactured + Certified”

Quotes from a high level EU official

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Examples: • Self writing software

• Self learning software

• Decision making software

• Multi functional materials

• Bio-inspired materials

• Artificial intelligence

• …

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• ‘Market”: maybe doable for an innovative aircraft in

2050 or later

• EU: realise zero environmental impact in 2050 for

aviation

• Ambitious climate goals need innovative solutions

• Solutions = Manufactured + Certified

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Lightweight Structures

Increasing demand for

sustainable transport:

i. Reduce the weight of ‘vehicles’ to:

• Reduce fuel consumption

• Reduce emissions

• Enable transition to electrical mobility.

ii. Reduce the cost of ‘vehicles’:

• Scale-up production

• Increase efficiencies

Manufacturing: Automation, Robotization, Digitization

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Materials or Climate ? Choice: High speed train or aircraft?

1. Source: https://www.ovmagazine.nl/wp-content/uploads/2018/04/gerben-scheepmaker.pdf 2. Source: Frederici et al, Energy 34 (2009), p1493-1503

Energy (fuel) needed for transport (AMS-PAR) HS train 0.26MJ/p-km A320/B737 1.7 MJ/p-km

Energy needed for transport & infrastructure (AMS-PAR) HS train 2.0 MJ/p-km A320/B737 1.8 MJ/p-km

Energy Infrastructure Fuel HS Train 85% 15% A320/B737 10% 90%

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Departure point: Automotive

Demand for Automation

Experience with Automation

Strong baseline, but cannot copy 1-on-1

Hardware is the same, but the required AI (software, programming, intelligence) is significantly different!

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Lightweight Structures

• Production: Low Volume + High Variation

• Products: Large size + Tight tolerances

• Materials: Exotic materials + Processes

• Framework: Safety + Quality Assurance

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Connect …………..Accelerate!!!

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Chemistry & Advanced Materials

Structural Engineering & Design Advanced Manufacturing Process Qualification & Certification

Digitization Robotization Advanced Sensor Technology Human-Machine Interfaces

Advanced Manufacturing

Smart Industry / Industry 4.0

Physical World Expertise

Digital World Expertise

Community & Participation Model

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Handshake for Collaboration

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Projects • Automated manufacture, assembly and inspection

• Design for automated manufacture

• Business case development for automation

• 21st Century Skills Development

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SAM|XL infrastructure

• Develop and Demonstrate Flexible Manufacturing & AI

• Open Source, No BlackBoxes: All data is accessible

• Scale Up: Relevant large-scale infrastructure

• In-House Expertise and training

Table Mounted

Mobile Pedestal Mounted

Floor Mounted

5m-long Track Mounted

3m-high Pillar

Mounted

5kg 0.9m

100kg 1.1m/s

40kg 2.5m

165kg 2.5m

210kg 2.7m

2x300kg 7x11m

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21st Century Skills Development

1. Classroom Training

2. Gain experience on small equipment

3. Industrial-scale projects on large

equipment

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Day-to-Day Business

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SAM|XL

• Founded by:

• With support of:

Defence & Space Netherlands

Contact: www.samxl.com info@samxl.com

Follow us:

http://www.samxl.com/mailto:info@samxl.com

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SAM|XL Participants

Defence & Space Netherlands

SAM|XL Technology Partners

AWE|SAM Partners

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IP: …