INNOVATIONS IN SOLAR PUMPING TECHNOLOGIES SOLAR …€¦ · SPI-S models are listed below up to 500...

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INNOVATIONS IN SOLAR PUMPING TECHNOLOGIES SOLAROPIA INC. www.solaropia.com SOLAR PUMPS NEW GENERATION OF SOLAR PUMPING SYSTEMS UP TO 750 HP 30% LESS PVs TO OPERATE PUMPS WITH SOLAR POWER FOR WATER PLANTS IRRIGATION AND INDUSTRIAL APPLICATIONS

Transcript of INNOVATIONS IN SOLAR PUMPING TECHNOLOGIES SOLAR …€¦ · SPI-S models are listed below up to 500...

INNOVATIONS IN SOLAR PUMPING TECHNOLOGIES

SOLAROPIA INC. www.solaropia.com

SOLAR PUMPS

NEW GENERATION OF SOLAR PUMPING SYSTEMS UP TO 750 HP 30% LESS PVs TO OPERATE PUMPS WITH SOLAR POWER

FOR WATER PLANTS IRRIGATION AND INDUSTRIAL APPLICATIONS

EFFICIENT SOLAR PUMPING Conventional solar inverters (Off and On Grid) are not suited to operate pumps – they would need four separate components (Solar Inverter, Transformer, VFD, and Pump Controller) which translates into 20%-30% of solar power looses. SPI solar pumping technology operates pumps directly from PV plants - it eliminates power conversion loses and eliminates extra equipment costs (see the diagram below). Overall, SPI technology reduces PV requirement by 20% and the solar equipment needs for pumping by 40% .

AWARD WINNING TECHNOLOGY

In 2014, SPI systems were awarded the Prestigious Energy Globe Organization Award for efficient water pumping solar technology and its wide applications in RO plants

ABOUT SOLAROPIA SOLAR PUMPING INVERTER-CONTROLLER (SPI)

Solaropia SPI represents a new generation of solar pumping systems that directly operate pumps up to 750 HP from Solar PV arrays. It does not need use of the grid during day time pumping and automatically switches to hybrid mode (Solar and AC power) during non-daylight hours or early morning when used in 24/h operation. These systems can operate all types of industrial pumps in any application: city scale water plants, sewage plants, large RO plants and irrigation and industrial pumping. SPI embeds five systems in one: Solar Power Inverter, Solar VFD, Pump PLC Application Controller, Pump Communication Controller and Pump Protection and Operation Controller. It is a ‘ready-to-install-and-operate’ heavy duty industrial solar pumping system; first in its class of solar pumping systems that meet vigorous industrial pumping requirements operating in any climate conditions.

3 Phase AC

Solar DC Direct to SPI

2014 Energy Globe Recipient

Solar Inverter VFD

Pump Controller

GRID BB

Transformer

SPI eliminates all these systems to operate pumps

Solar DC 3phase- AC

HEAVY DUTY SOLAR PUMPING SYSTEMS

BUILT–IN PUMP PROTECTION CONTROLLER

• Soft-start and Soft-shutdown. • Dry-run protection • High pressure protection • Pipe leakage protection • Flow compensation • Pipe fill protection

PUMP OPERATION PROTECTION PUMP ELECTRICAL PROTECTION

• High voltage protection • Power surge protection • Phase loss protection • GFIC protection • Emergency halt protection • Main turbulence protection

BUILT–IN SMART PUMPS CONTROLLER • Auto start in Solar mode (No need to turn pumps ON/OFF) • Auto-switching between power modes • Boost–Decrease Flow Rate (Manual-Time Set- Remote ) • Built in monitoring and distant transmission

(Flow-Rate, Daily Pumped Volume, Solar Power (KW), AC (KW)

BUILT–IN PUMP COMMUNICATION CONTROLLERS • SPI Communicates with other pumps, data servers, PLCs, control rooms

remotely using standard industrial Protocols (Modbus, Profibus)

SOLAR HANDLES DAILY PRODUCTION SPI systems have a great economic advantage – they use solar as the main power and in only 8 hours of operation can handle the required daily pumping volume. SPI systems use the grid (or diesel AC power) only when it is required as a backup (i.e., at night time, late evening). SPI automatically and swiftly switches between solar power and grid power without interruption to pump operation - it uses the two sources simultaneously and economically.

• Pump type independent operates all types of 3-phase pumps (no need to change existing pumps to use SPI technology) • Grid power independent (operates pumps in solar mode from PV arrays) • Operate pumps 24 hours a day (hybrid Solar-AC power sources) • 30% more efficient than commercial solar systems (30% less PV power) • Built-in TFT Touch screen for easy operation • Built-in GPRS for remote operation • Built-in Modbus for plant operation integration • Built-in PLC functions for ready – to use in various pumping applications

MAIN FEATURES

APPLICATIONS

WATER PLANTS

SPI offers clean pumping power to operate all types of water plant pumps - including high pressure RO pumps and city scale distribution pumps

IRRIGATION PUMPS

SPI offers deep-well, surface and booster pumps to fully cover all farm irrigation pumping needs using solar power

INDUSTRIAL PUMPS

SPI operates industrial pumps in the oil & gas, paper and pulps, breweries, dairies, food and other industries reducing power cost and offering a clean environment

SPI-W CLASS

SPI-W models are referenced by pump horse power (HP) and operated by PV array power in KW equal to the referenced HP. The table below lists SPI-W models referenced with HP (equally in kW PV) for various pumping head (H) and required flow rates (Q) .

SPI-W MODELS

SOLAR DEEP-WELL PUMPS

APPLICATIONS

SP-W class offers solar systems for Deep-Well Pumping, lifting water from up to 1500’ (500 m) well head at 1500 GPM (400m3/h). SPI-W systems can operate Off-grid in rural areas (oil fields , large farms) , and in hybrid mode in urban areas (city scale ground water treatment facilities) to supply million of gallons per day utilizing hybrid solar power.

Industrial

SPI-300 uses 300 kW PV to pump 1-million GPD from1,000’ that can operate: • 200 mW power plant • 20,000 barrel oil field

City Ground Water Plants

SPI-W-500 model can pump 3 million GPD (12,000 m3/day) from deep well at 750’ using solar plant with 500 kW PV array using 500 HP pump.

Farming

SPI-W offers models to irrigate farms from 10 acres to 1,000 acres with one solar pump from ground water sources

MODELS REFERENCE: SPI-W XX (XX= the PV power in KW from the Ref. table below - based on 800w/m2 NOCT at 45°)

Q: FLOW RATE H: PUMPING HEAD Feet’-Meter (m)

GPM m3/h 150’ 50m

250’ 75m

350’ 100m

500’ 150m

700’ 200m

1000’ 300m

1200’ 400m

100 25 6 9 12 18 24 36 48

200 50 12 18 24 36 48 75 120

300 75 18 24 36 60 75 120 150

400 100 24 36 48 90 120 150 180

600 150 36 48 75 120 150 240 300

800 200 48 60 90 150 180 330 420

1,000 250 60 90 120 180 240 480 540

SPI LOWERS SOLAR PUMPING COST BY 40% (40% LESS PVs COST AND MOUNTING AREA)

APPLICATIONS

SPI-S CLASS SOLAR SURFACE PUMPS

SPI-S class offers Solar systems for surface pumps in applications ranging from small city water plants to large pumping stations at water district plants. SPI solar systems can operate pumps up to 20,000 GPM ( 5000 m3/h).

SPI-S models are listed below up to 500 HP and referenced with HP for various pumping head(H) and flow-rate(Q). Note that SPI systems operate pumps with PV array power (in kW PV) equal to the operated pumping in HP.

SPI-S MODELS

Feed Pumps to City Water Plants

SPI-S 300 model operates 300 HP pumps to feed 5 million GPD (20,000 m3/day ) using 300 kW-PV solar plant

Feed Pumps to Desalination Plants

SPI-S 500 model operates 500 HP pumps to feed 10 million GPD (30,000 m3/day ) using 500 kW solar PV plant

Q: FLOW RATE H: SURFACE PUMPING HEAD ( feet’, bars, meters)

GPM m3/h 30’-1 bar-10m 75’-2.5 bar-25m 150’- 5 bar-50 m

400 100 6 9 30

800 200 12 24 48

1,000 300 18 36 60

1,500 400 24 48 90

2,000 500 30 60 120

2,250 750 60 90 150

4,000 1,000 90 120 210

6,000 1,500 150 210 270

8,000 2,000 210 270 350

12,000 3,000 270 350 420

16,000 4,000 330 420 500

20,000 5,000 400 480 560

MODELS REFERENCE: SPI-S XX (XX = the PV power in KW from the Ref. table below)

SPI LOWERS SOLAR PUMPING COST BY 40% (40% LESS PVs COST AND MOUNTING AREA)

SPI-B MODELS

APPLICATIONS Industrial Recycle Plants

Recycled water saves industrial plants considerable costs in both water and power while promoting clean plant operating benefits

SPI-B CLASS SOLAR BOOSTING PUMPS

SPI-B class offers Solar systems for boost pumps in various applications ranging from small to large district water distribution plants. SPI-B class can operate pumps up to 10 million GPD at 7 -10 bar to supply city scale water distribution.

SPI-B models up to 750 HP are listed below . They are referenced with HP for various pumping head(H) and flow-rate(Q). Note that SPI systems operate pumps with PV array power (in kW PV) equal to the operated pumping HP.

SPI-B - 300 model can pump 5 million GPD (20,000 m3/day) water using one solar pump at 300 kW PV

District Water Distribution Plants

Large Farms Irrigation

SPI-B offers solar models to operate pumps that irrigate large farms up to 500 Acres with Central Pivots

Q: FLOW RATE H: Total RO Pump Pressure (bar-psi)

GPM m3/h 3bar

50 psi 5bar

75 psi 7 bar

100 psi 15bar

200 psi 20bar

300 psi

100 25 6 7.5 12 18 24

200 50 9 15 18 36 42

300 75 15 21 30 48 72

400 100 S 18 30 36 72 90

500 125 24 36 48 90 120

600 150 36 40 60 120 150

800 200 40 48 75 150 180

1,200 300 60 75 150 210 300

2,000 500 75 120 210 300 420

4,000 1,000 150 210 300 420 750

MODELS REFERENCE: SPI-C-B-XX (XX = the PV power in KW from the Ref. table)

SPI LOWERS SOLAR PUMPING COST BY 30% (30% LESS PVs COST AND MOUNTING AREA)

SPI-RO CLASS

SOLAR RO HIGH-PRESSURE PUMPS

SP-RO class offers solar pumping systems for RO plants in various applications. Operates up to 150 psi in sewage plants and up to 1000 psi for seawater desalination RO plants. SPI easily integrates with any pump, manufacturers design, existing plants PLC and SCADA systems in large plants.

SPI-RO MODELS SPI-RO models up to 800 HP are shown below for various pumping head(H) and flow-rate(Q) and referenced with pump HP.

Seawater Desalination Plants

SPI-RO 500 operates desalination pumps at 1,000 psi to produce 300,000 GPD (1,200 m3) from seawater at 45,000 TDS

APPLICATIONS

RO Plant Manufacturers

SPI-RO enables RO manufacturers to offer Hybrid Solar-AC powered RO plants for wide range of commercial applications

Industrial Water-Recycle RO Plants

SPI-RO 400 can operate water recycle plant up to 1 million GPD (4,000m3/day) using 400 kW PV

SPI LOWERS SOLAR PUMPING COST BY 40% (40% LESS PVs COST AND MOUNTING AREA)

SPI-RO PUMPS MODELS ( Ref. in KW PV / HP )

Q: FLOW RATE H: Total RO Pump Pressure (bar-psi)

GPM m3/h 7 bar 8.5 bar 10 bar 15 bar 20 bar 25 bar 35 bar 50 bar 60 bar

100 PSI 200 psi 150 PSI 225 PSI 300 PSI 375 PSI 525 PSI 750 PSI 900 PSI

10 3 3 3.6 4.5 5 7.5 12 18 45 60

20 5 4.5 6 6 9 15 21 27 75 90

40 10 9 9 12 16 24 36 60 150 180

100 25 18 21 30 35 45 60 96 240 360

200 50 36 40 48 75 90 120 170 450 600

500 125 75 85 130 170 240 300 450 750 900

1000 250 150 175 240 360 450 600 750

2000 500 270 360 420 750 900

4000 1000 540 660 750 SPECIAL ORDERS

MODELS REFERENCE: SPI-RO XX (XX = the PV power in KW from the Ref. table below)

SPI SOLAR SYSTEMS ECONOMY

SPI System Referencing

www.Solaropia.com Tel. (+1) 619-207 4544 [email protected]

3944 Murphy Canyon Rd –C106 San Diego, CA 92123 USA

SPI T HP/KW P

Pump Horse Power/KWPV Package Type: 1, 2 Pump Type: W,S,B,RO

Pump Power Source (50 HP Pump)

Operating Cost (15 years)*

Saving - Operating Cost (15 years)

% Saving

Diesel-Thermal Power Plant $440,000 $0 0%

Utility Power $315,000 $125,000 29%

SPI Solar Plant $140,000 $300,000 69%

*SPI systems operate 15 years minimum with 25 years average solar production.

Pumps consume 70% to 90% of plant operating power representing 60-75% of the plants total operating costs. SPI solar systems significantly reduce pump energy and equipment costs by 50%-to-70%. The economy of operating a 50 HP pump, for example, is provided below to compare SPI cost (average ₵8 per KWh), with diesel power plant (average ₵22 KWh), and utility power (average ₵18KWh). SPI saves approximately 75% of diesel plant operating cost and 55% of grid power costs to operate the same pump.

Off-Grid SPI Pumping Plant

IMPLEMENTATION

On-Grid SPI Pumping Plant

SPI can operate off-grid in rural areas and on-grid in urban areas. It is the world’s first battery-less, grid independent solar system dedicated for efficient pumping.

IMPLEMENTATION SUPPORT

PAC1 PAC2

Supplies SPI systems and tech support for solar and pumping installers .

Designated to plant operators, city water authorities and industrial plants. Services include installation, commissioning and tech support.

PAC1: SPI Class unit only. Solar, hardware and installation provided separately. PAC2: Package to implement solar plants as turnkey projects for existing or new plants.

Solaropia offers two full support solutions: