INNOVATIONS IN SOLAR PUMPING TECHNOLOGIES SOLAR …€¦ · SPI-S models are listed below up to 500...
Transcript of INNOVATIONS IN SOLAR PUMPING TECHNOLOGIES SOLAR …€¦ · SPI-S models are listed below up to 500...
INNOVATIONS IN SOLAR PUMPING TECHNOLOGIES
SOLAROPIA INC. www.solaropia.com
SOLAR PUMPS
NEW GENERATION OF SOLAR PUMPING SYSTEMS UP TO 750 HP 30% LESS PVs TO OPERATE PUMPS WITH SOLAR POWER
FOR WATER PLANTS IRRIGATION AND INDUSTRIAL APPLICATIONS
EFFICIENT SOLAR PUMPING Conventional solar inverters (Off and On Grid) are not suited to operate pumps – they would need four separate components (Solar Inverter, Transformer, VFD, and Pump Controller) which translates into 20%-30% of solar power looses. SPI solar pumping technology operates pumps directly from PV plants - it eliminates power conversion loses and eliminates extra equipment costs (see the diagram below). Overall, SPI technology reduces PV requirement by 20% and the solar equipment needs for pumping by 40% .
AWARD WINNING TECHNOLOGY
In 2014, SPI systems were awarded the Prestigious Energy Globe Organization Award for efficient water pumping solar technology and its wide applications in RO plants
ABOUT SOLAROPIA SOLAR PUMPING INVERTER-CONTROLLER (SPI)
Solaropia SPI represents a new generation of solar pumping systems that directly operate pumps up to 750 HP from Solar PV arrays. It does not need use of the grid during day time pumping and automatically switches to hybrid mode (Solar and AC power) during non-daylight hours or early morning when used in 24/h operation. These systems can operate all types of industrial pumps in any application: city scale water plants, sewage plants, large RO plants and irrigation and industrial pumping. SPI embeds five systems in one: Solar Power Inverter, Solar VFD, Pump PLC Application Controller, Pump Communication Controller and Pump Protection and Operation Controller. It is a ‘ready-to-install-and-operate’ heavy duty industrial solar pumping system; first in its class of solar pumping systems that meet vigorous industrial pumping requirements operating in any climate conditions.
3 Phase AC
Solar DC Direct to SPI
2014 Energy Globe Recipient
Solar Inverter VFD
Pump Controller
GRID BB
Transformer
SPI eliminates all these systems to operate pumps
Solar DC 3phase- AC
HEAVY DUTY SOLAR PUMPING SYSTEMS
BUILT–IN PUMP PROTECTION CONTROLLER
• Soft-start and Soft-shutdown. • Dry-run protection • High pressure protection • Pipe leakage protection • Flow compensation • Pipe fill protection
PUMP OPERATION PROTECTION PUMP ELECTRICAL PROTECTION
• High voltage protection • Power surge protection • Phase loss protection • GFIC protection • Emergency halt protection • Main turbulence protection
BUILT–IN SMART PUMPS CONTROLLER • Auto start in Solar mode (No need to turn pumps ON/OFF) • Auto-switching between power modes • Boost–Decrease Flow Rate (Manual-Time Set- Remote ) • Built in monitoring and distant transmission
(Flow-Rate, Daily Pumped Volume, Solar Power (KW), AC (KW)
BUILT–IN PUMP COMMUNICATION CONTROLLERS • SPI Communicates with other pumps, data servers, PLCs, control rooms
remotely using standard industrial Protocols (Modbus, Profibus)
SOLAR HANDLES DAILY PRODUCTION SPI systems have a great economic advantage – they use solar as the main power and in only 8 hours of operation can handle the required daily pumping volume. SPI systems use the grid (or diesel AC power) only when it is required as a backup (i.e., at night time, late evening). SPI automatically and swiftly switches between solar power and grid power without interruption to pump operation - it uses the two sources simultaneously and economically.
• Pump type independent operates all types of 3-phase pumps (no need to change existing pumps to use SPI technology) • Grid power independent (operates pumps in solar mode from PV arrays) • Operate pumps 24 hours a day (hybrid Solar-AC power sources) • 30% more efficient than commercial solar systems (30% less PV power) • Built-in TFT Touch screen for easy operation • Built-in GPRS for remote operation • Built-in Modbus for plant operation integration • Built-in PLC functions for ready – to use in various pumping applications
MAIN FEATURES
APPLICATIONS
WATER PLANTS
SPI offers clean pumping power to operate all types of water plant pumps - including high pressure RO pumps and city scale distribution pumps
IRRIGATION PUMPS
SPI offers deep-well, surface and booster pumps to fully cover all farm irrigation pumping needs using solar power
INDUSTRIAL PUMPS
SPI operates industrial pumps in the oil & gas, paper and pulps, breweries, dairies, food and other industries reducing power cost and offering a clean environment
SPI-W CLASS
SPI-W models are referenced by pump horse power (HP) and operated by PV array power in KW equal to the referenced HP. The table below lists SPI-W models referenced with HP (equally in kW PV) for various pumping head (H) and required flow rates (Q) .
SPI-W MODELS
SOLAR DEEP-WELL PUMPS
APPLICATIONS
SP-W class offers solar systems for Deep-Well Pumping, lifting water from up to 1500’ (500 m) well head at 1500 GPM (400m3/h). SPI-W systems can operate Off-grid in rural areas (oil fields , large farms) , and in hybrid mode in urban areas (city scale ground water treatment facilities) to supply million of gallons per day utilizing hybrid solar power.
Industrial
SPI-300 uses 300 kW PV to pump 1-million GPD from1,000’ that can operate: • 200 mW power plant • 20,000 barrel oil field
City Ground Water Plants
SPI-W-500 model can pump 3 million GPD (12,000 m3/day) from deep well at 750’ using solar plant with 500 kW PV array using 500 HP pump.
Farming
SPI-W offers models to irrigate farms from 10 acres to 1,000 acres with one solar pump from ground water sources
MODELS REFERENCE: SPI-W XX (XX= the PV power in KW from the Ref. table below - based on 800w/m2 NOCT at 45°)
Q: FLOW RATE H: PUMPING HEAD Feet’-Meter (m)
GPM m3/h 150’ 50m
250’ 75m
350’ 100m
500’ 150m
700’ 200m
1000’ 300m
1200’ 400m
100 25 6 9 12 18 24 36 48
200 50 12 18 24 36 48 75 120
300 75 18 24 36 60 75 120 150
400 100 24 36 48 90 120 150 180
600 150 36 48 75 120 150 240 300
800 200 48 60 90 150 180 330 420
1,000 250 60 90 120 180 240 480 540
SPI LOWERS SOLAR PUMPING COST BY 40% (40% LESS PVs COST AND MOUNTING AREA)
APPLICATIONS
SPI-S CLASS SOLAR SURFACE PUMPS
SPI-S class offers Solar systems for surface pumps in applications ranging from small city water plants to large pumping stations at water district plants. SPI solar systems can operate pumps up to 20,000 GPM ( 5000 m3/h).
SPI-S models are listed below up to 500 HP and referenced with HP for various pumping head(H) and flow-rate(Q). Note that SPI systems operate pumps with PV array power (in kW PV) equal to the operated pumping in HP.
SPI-S MODELS
Feed Pumps to City Water Plants
SPI-S 300 model operates 300 HP pumps to feed 5 million GPD (20,000 m3/day ) using 300 kW-PV solar plant
Feed Pumps to Desalination Plants
SPI-S 500 model operates 500 HP pumps to feed 10 million GPD (30,000 m3/day ) using 500 kW solar PV plant
Q: FLOW RATE H: SURFACE PUMPING HEAD ( feet’, bars, meters)
GPM m3/h 30’-1 bar-10m 75’-2.5 bar-25m 150’- 5 bar-50 m
400 100 6 9 30
800 200 12 24 48
1,000 300 18 36 60
1,500 400 24 48 90
2,000 500 30 60 120
2,250 750 60 90 150
4,000 1,000 90 120 210
6,000 1,500 150 210 270
8,000 2,000 210 270 350
12,000 3,000 270 350 420
16,000 4,000 330 420 500
20,000 5,000 400 480 560
MODELS REFERENCE: SPI-S XX (XX = the PV power in KW from the Ref. table below)
SPI LOWERS SOLAR PUMPING COST BY 40% (40% LESS PVs COST AND MOUNTING AREA)
SPI-B MODELS
APPLICATIONS Industrial Recycle Plants
Recycled water saves industrial plants considerable costs in both water and power while promoting clean plant operating benefits
SPI-B CLASS SOLAR BOOSTING PUMPS
SPI-B class offers Solar systems for boost pumps in various applications ranging from small to large district water distribution plants. SPI-B class can operate pumps up to 10 million GPD at 7 -10 bar to supply city scale water distribution.
SPI-B models up to 750 HP are listed below . They are referenced with HP for various pumping head(H) and flow-rate(Q). Note that SPI systems operate pumps with PV array power (in kW PV) equal to the operated pumping HP.
SPI-B - 300 model can pump 5 million GPD (20,000 m3/day) water using one solar pump at 300 kW PV
District Water Distribution Plants
Large Farms Irrigation
SPI-B offers solar models to operate pumps that irrigate large farms up to 500 Acres with Central Pivots
Q: FLOW RATE H: Total RO Pump Pressure (bar-psi)
GPM m3/h 3bar
50 psi 5bar
75 psi 7 bar
100 psi 15bar
200 psi 20bar
300 psi
100 25 6 7.5 12 18 24
200 50 9 15 18 36 42
300 75 15 21 30 48 72
400 100 S 18 30 36 72 90
500 125 24 36 48 90 120
600 150 36 40 60 120 150
800 200 40 48 75 150 180
1,200 300 60 75 150 210 300
2,000 500 75 120 210 300 420
4,000 1,000 150 210 300 420 750
MODELS REFERENCE: SPI-C-B-XX (XX = the PV power in KW from the Ref. table)
SPI LOWERS SOLAR PUMPING COST BY 30% (30% LESS PVs COST AND MOUNTING AREA)
SPI-RO CLASS
SOLAR RO HIGH-PRESSURE PUMPS
SP-RO class offers solar pumping systems for RO plants in various applications. Operates up to 150 psi in sewage plants and up to 1000 psi for seawater desalination RO plants. SPI easily integrates with any pump, manufacturers design, existing plants PLC and SCADA systems in large plants.
SPI-RO MODELS SPI-RO models up to 800 HP are shown below for various pumping head(H) and flow-rate(Q) and referenced with pump HP.
Seawater Desalination Plants
SPI-RO 500 operates desalination pumps at 1,000 psi to produce 300,000 GPD (1,200 m3) from seawater at 45,000 TDS
APPLICATIONS
RO Plant Manufacturers
SPI-RO enables RO manufacturers to offer Hybrid Solar-AC powered RO plants for wide range of commercial applications
Industrial Water-Recycle RO Plants
SPI-RO 400 can operate water recycle plant up to 1 million GPD (4,000m3/day) using 400 kW PV
SPI LOWERS SOLAR PUMPING COST BY 40% (40% LESS PVs COST AND MOUNTING AREA)
SPI-RO PUMPS MODELS ( Ref. in KW PV / HP )
Q: FLOW RATE H: Total RO Pump Pressure (bar-psi)
GPM m3/h 7 bar 8.5 bar 10 bar 15 bar 20 bar 25 bar 35 bar 50 bar 60 bar
100 PSI 200 psi 150 PSI 225 PSI 300 PSI 375 PSI 525 PSI 750 PSI 900 PSI
10 3 3 3.6 4.5 5 7.5 12 18 45 60
20 5 4.5 6 6 9 15 21 27 75 90
40 10 9 9 12 16 24 36 60 150 180
100 25 18 21 30 35 45 60 96 240 360
200 50 36 40 48 75 90 120 170 450 600
500 125 75 85 130 170 240 300 450 750 900
1000 250 150 175 240 360 450 600 750
2000 500 270 360 420 750 900
4000 1000 540 660 750 SPECIAL ORDERS
MODELS REFERENCE: SPI-RO XX (XX = the PV power in KW from the Ref. table below)
SPI SOLAR SYSTEMS ECONOMY
SPI System Referencing
www.Solaropia.com Tel. (+1) 619-207 4544 [email protected]
3944 Murphy Canyon Rd –C106 San Diego, CA 92123 USA
SPI T HP/KW P
Pump Horse Power/KWPV Package Type: 1, 2 Pump Type: W,S,B,RO
Pump Power Source (50 HP Pump)
Operating Cost (15 years)*
Saving - Operating Cost (15 years)
% Saving
Diesel-Thermal Power Plant $440,000 $0 0%
Utility Power $315,000 $125,000 29%
SPI Solar Plant $140,000 $300,000 69%
*SPI systems operate 15 years minimum with 25 years average solar production.
Pumps consume 70% to 90% of plant operating power representing 60-75% of the plants total operating costs. SPI solar systems significantly reduce pump energy and equipment costs by 50%-to-70%. The economy of operating a 50 HP pump, for example, is provided below to compare SPI cost (average ₵8 per KWh), with diesel power plant (average ₵22 KWh), and utility power (average ₵18KWh). SPI saves approximately 75% of diesel plant operating cost and 55% of grid power costs to operate the same pump.
Off-Grid SPI Pumping Plant
IMPLEMENTATION
On-Grid SPI Pumping Plant
SPI can operate off-grid in rural areas and on-grid in urban areas. It is the world’s first battery-less, grid independent solar system dedicated for efficient pumping.
IMPLEMENTATION SUPPORT
PAC1 PAC2
Supplies SPI systems and tech support for solar and pumping installers .
Designated to plant operators, city water authorities and industrial plants. Services include installation, commissioning and tech support.
PAC1: SPI Class unit only. Solar, hardware and installation provided separately. PAC2: Package to implement solar plants as turnkey projects for existing or new plants.
Solaropia offers two full support solutions: