Innovations for the Food Industry - DuPont USA | Global ...® lidding resins As a seal layer in fl...

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Innovations for the Food Industry

Transcript of Innovations for the Food Industry - DuPont USA | Global ...® lidding resins As a seal layer in fl...

Innovations for the Food Industry

Introduction

DuPont’s mission is to create better, healthier and safer life through sustainable food solutions and innovations. In this leaflet you find some examples:

Food Packaging & GraphicsThrough research and technological innovation, DuPont is constantly exploring new ways to reduce the impact of packaging on the environment, while delivering uncompromised performance.

Renewably Sourced™ Materials High-performance, renewably sourced products for use in packaging applications.

Packaging Resins DuPont packaging resins include sealants, lidding resins, blown film co-extrusion resins, extrusion coat-ing resins and plastics for molded parts.

Coldpack Airliner®

DuPont Packaging Materials and Technology is behind innovative transport packaging concepts with patent-ed internal heat-barrier technology to provide high-level thermal performance.

Packaging Polyester Films DuPont Teijin Films is the world’s leading supplier of PET and PEN polyester films. With over 50 years of experience in polyester films manufacture, the DuPont Teijin Films’ range of Mylar® polyester films for packaging are used across a huge range of application areas across the world.

Packaging Graphics DuPont uses science to create innovative color and printing technologies to help customers create better, safer and more cost-effective package production, all over the world.

Food SafetyDuPont Disinfection Providing world leading biosecurity solutions specific to the environmental disease challenges.

Protective Apparel Tyvek® and Tychem® garments are designed to help prevent contamination from dust particles, bacteria, spores and parasites carried on normal clothes or the human body.

Qualicon Providing innovative, science-based products for microbial diagnostics that help companies in the food industries protect their products, productivity and brands.

Appeel® lidding resinsAs a seal layer in fl exible lidding. Appeel® lidding sealant resins offer controllable peel strength when used on CPET, APET, PP, polystyrene, PVC and PE rigid containers.

Properties• Used on Lidding for spoonable and drinkable yoghurt. Flexible containers (tubes, bottles), Rigid containers (jars, bottles)• Transparency• Easy opening/peelable packaging• Universality: Peel to PP, PS, APET, PVC, PLA• Versatility• Possibility of tailor-made packaging solutions• Tamper evidence• Seal through contamination• Antifog

Packaging solutions- superior functionality

Properties• Aplied in Cereal Burst and Peel concept, Composite cans, Vacuum Skin packaging, Dry meat packaging, Easy Up concept, Look & Peel concept, Moisture sensitive packaging, Flexible containers (tubes, bottles), Perfume caps, Heavy duty bags.• Starts tacking quickly at low temperatures and ceals reliably over a wide temperature range for trouble-free, high speed packaging line operation.• Ultra-clear and Super-tough for clear-as-glass plastic molded parts and bright, glossy films with outstanding toughness and puncture resistance.• Increased production efficiency (line speed).

Surlyn® packaging resinsSurlyn® resins are proven problem-solvers in package sealing and can be made into tough, clear, high gloss films for visual carded display packaging.It’s a preferred choice for flexible packaging heat-seals, especially when facing challenges such as grease or particles in the seal area.

Packaging solutions- superior functionality

Mylar® Cook Polyester FilmThe family of Mylar® COOK films have been designed to operate in standard roll stock thermoforming equip-ment to produce dual-ovenable packages. DuPont Teijin Films provides a variety of options for both the forming web and the non-forming, lidding film.

Mylar® COOK in Portion Packaging has been devel-oped to provide the consumer with a new method of cooking that brings a multitude of benefits:

A new range of films for a new way of cooking

Benefits• Case Ready - direct from freezer to oven• Options to add a sauce in a dual ovenable package• Portion control• Self Basting - retain moisture to enhance flavor• Self Venting during cook cycle• Allows for Browning• Does not stick to the Meat• Strong Seal Integrity• Excellent Clarity and Gloss

“No touch cooking”- convinient and food safe

DuPont system for “down gauging” of packaging films and laminates enables you to reduce thickness, weight and cost of the food package. Based on your standard structure and functional requirement the DuPont Packaging Team simulates new structures and can provide you with the new competitive alternatives.

Example: Processed Meat Deep Forming StructureThe challengeStandard structure: LLDPE/tie/PA6/tie/LLDPE (Bottom web) LLDPE/tie/PA6/tie/LLDPE (Tob web) 38 µm/10 µm/46 µm/10 µm/56 µm 19 µm/5 µm/23 µm/5 µm/28 µm

Surlyn® based Surlyn® 1709/Nucrel®/LDPE/Nucrel®/ Surlyn® 1709/Nucrel®/LDPE/Nucrel®/ alternatives: Blend PA 80%-Selar PA 20% (Bottom web) Blend PA 80%-Selar PA 20% (Tob web) 24 µm/10 µm/40 µm/10 µm/27 µm 12 µm/5 µm/20 µm/55 µm/13 µm

Packaging solutions- reduce weight and cost

LLDPE, 38

tie, 10

PA6, 46

LLDPE, 56

LDPE, 40

Nucrel®, 10

Surlyn® 1709, 24

Blend PA (80%) -Selar PA (20%) 27

tie, 10

Nucrel®, 10

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20

40

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Commercial structure (bottom) Surlyn® based alternative (bottom)

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Our solutionDuPont™ alternative structures based on a blend of Selar® PA combined with Nucrel® and Super-Tough Surlyn® 1709 layers provide uncompromised benefits:

• Direct cost savings: 4%

• Reduced DSD* fee: 4%

• Reduced weight: 30%

• Maintained stiffness

• Outstandig gloss and clarity

• Improved thermoforming

*) Duales System Deutschland

Cyrel® FASTDuPont™ Cyrel® are easy to use hardware and con-sumable solutions that deliver flexo forms (plates and sleeves) for high quality consistent printing and improved productivity, while granting the lowest environmental footprint.

ConceptDigital workflow for solvent free and fast photopoly-mer platemaking.

ProductCyrel® Digital Image, Thermal Processor and Cyrel® FAST plates.

MarketFlesible Packaging. Tag & Label.Beverage Carton.

Benefits• Improved Sustainability• Elimination of all organic solvents• Very short access time on plate• Easy to operate• Simple installation of equipment• Superior print quality on all substrates

AvailabilityAppr. 1000 installations worldwide at Tradeshops and Converters.

Packaging solutions- reduce environmental footprint

Quality printing and elimination of organic solvents

Packaging solutions- reduce environmental footprint

Coldpack reinvents thermal-protection:The new insulation and refrigerating packaging solution.

Flexible utilizationSelf-suffi cient Airliner allows cold chain delivery through regular means of transportation.Easy to use: Airliner infl ates in seconds.

PerformanceThickness for thickness the thermal performance is unmatched.

SecurityInfl ated design absorbs shock from rough handling, does not crack on impact and ensures your product arrives protected.

SavingsAirliner occupies only 4% of the space required by foam boxes, a simplifi ed transportation lowers considerably your logistic costs.

EnvironmentAs opposed to Styrofoam, Airliner is easily convertible. It takes 75% less oil to produce than foam.

ReliabilityColdpack is certifi ed by the Cemafroid. All of its compo-nents are industrialized with known partners.

Letter system1 to 5 liters. Pouches and small carriers for samples, injections, ...

Pack system2 to 30 liters.

Box system30 to 70 liters.

SOLAE EUROPE Toll free number: 00 800 23 45 22 22, Offi ce: +41 22 717 64 00

[email protected]

Enhancing Functionality Solae provides a wide range of protein solutions, designed to deliver superiour fl avor and functional performance in foods. Our products are specifi cally tailored to function in numerous applications.

Maximizing Profitability Solae™ soy protein is an economical alternative to dairy and meat proteins and can replace up to 100% of some proteins while maintaining and often improving consumer liking.

Ensuring Product Quality Solae is committed to helping food manufacturers protect their brand by providing safe, high quality products that meet or exceed customer expectations. You can be assured that Solae™ is the brand to trust for delivering consistent quality ingredients.

Supporting Sustainability Solae™ soy protein is naturally better for the environment, requiring fewer natural resources than animal protein. We continuously work to improve key manufacturing processes to reduce our environmental footprint wherever possible.

Improving Nutrition Solae™ soy protein is a high-quality complete plant- based protein that is comparable in protein quality to meat, milk and eggs.

Heart Health Solae™ soy protein is clinically proven to lower total and LDL (“bad”) cholesterol and thereby helps reduce the risk of heart disease. Satiety and Weight Management For individuals exercising, training and building muscle, , soy protein can also be used as a source of high quality protein to help satisfy an increased need for protein by providing the necessary essential amino acids. Like other satiating proteins, soy protein may also have satiety benefits - feeling fuller for longer.

Food safety pathogen detection

DuPont QualiconProviding innovative, science-based products for micro-bial diagnostics that help companies in the food indus-tries protect their products, productivity and brands.The award-winning BAX® detection system is a fast and accurate method for detecting pathogens or other organ-isms in food and environmental samples. The system breaks down samples at the genetic level, using the power of the polymerase chain reaction (PCR) to detect bacteria and other microbes with certainty.

PropertiesThe advanced technology of the new BAX® System Q7• Advanced capabilities for future BAX® system assays: - Faster processing - less than 2 hours. - Five dyes for multiple target detection in a single well. - Analysis beyond presence/absence, such as quanti- tation or species differentiation. - Real-time PCR capabilities.• Total compatibility with current BAX® system assays• Key component of future integrated food testing systems.

Proven performance• Accuracy - excellent inclusivity and exclusivity for all targets.• Confidence - clear and reproducible results, inde- pendent of operator technique.• Reliability - automated cycling, detection and analysis.

Fast results• Minimal hands-on time using standard laboratory techniques• Single platform and cycling protocol allows testing for multiple targets in the same batch• High capacity load of 96 samples per batch

E. coli SpotThe DuPont Qualicon BAX® system has been adopted by the U.S. Department of Agriculture Food Safety and Inspection Service for detecting E. coli O157:H7 in beef.

Listeria SpotFood processors can rely on the BAX® system to accu-rately detect Listeria in their products and environmen-tal samples.

Yeast and Mold SpotThe DuPont Qualicon BAX® system detects Yeast and Mold as fast as < 5 hours, allowing food processors to release their products faster.

Campylobacter jejuni/coli/lari SalmonellaE. coli 0157:H7 Staphyloccus aureusE. coli 0157:H7 MP Yeast and MoldEnterobacter sakazakii VibrioListeria-next-day Cholerae/parahaemo-Listeria-8-hr lyticus/vulniticusListeria monocytonenes

www.qualicon.com

Food safety disinfection

DuPont Animal Health Solutions (DAHS) is the global, market-driven innovator of biosecurity solutions for livestock production, hygiene and emergency disease outbreak situations.DuPont is committed to delivering science-based, sustainable chemistries which are easy to use and proven effective against disease-causing pathogens that affect farm productivity.Virkon® S, the premier broad spectrum virucidal veterinaty disinfectant, is recognised by industry and governments worldwide as a disinfectant of choice for livestock production, hygiene and emergency disease outbreak situations.The broad spectrum formulation of Virkon® S is unique. No other disinfectant has the same powerful

composition or extensive portfolio of performance and safety testing data. In terms of efficacy, Virkon® S has been independently proven highly effective against over 100 strains of virus in 22 viral families, 400 strains of bacteria and over 100 strains of fungi using a wide variety of contact times temperatures and organic challenge levels. This list of proven efficacy in-cludes the major OIE List A diseases of concern; Avian Influenza (H5N1), Newcastle Disease, Classical Swine Fever (Hog Cholera) and Foot and Mouth Disease.The versatility of Virkon® S provides the flexible solu-tion for surface, water and aerial disinfection, in hard water, on porous surfaces, at low temperatures and in the presence of organic challenge.

Other DuPont Disinfection Products

Virkon® Professional

What is RAC?Innovative removable antimi-crobial coating (RAC) for use in preventing, controlling & elimi-nating the growth of microorga-nisms on surfaces.The product is a water-based liquid formulation with film-forming characteristics and residual antimicrobial proper-ties that can be completely removed with water.It can be applied to a surface by spraying, dipping or painting.It can be transparent or colored.

RAC - Removable Antimicrobial CoatingWhat are key RAC strengths?It can be washed off with water only not leaving any residue on the surface.Effective against a wide range of bacteria and fungi, preventing the formation of biofi lms over extended periods of time.RAC kills pathogens underneath and those coming in contact on top.RAC allows easy removal of anything that settles on top when the coating is rinsed off.More effi cient use of antimicrobials: reduced water usage, time savings and labor cost reduction.Visibility of the disinfected area when needed.Residual anitimicrobial treatment of surfaces or equip-ment.

Viruses

Family Example(s) Family Example(s)

Herpesviridae Herpes Simplex Caliciviridae Norwalk-like viruses

Adenoviridae Human Adenovirus Coronaviridae SARS virus

Picornaviridae Polio Type 1 Paramyxoridae Parainfl uenza v.

Hepadnaviridae Hepatitis B Retroviridae HIV Type 1

Flaviviridae Hepatitis C Togaviridae Rubella

Bacteria

E.coli 0157 Legionella Listeria

Salmonella Campylobacter Klebsiella pneu.

Streptococci Pseudomonas Shigella

Staphylococci (inc. MRSA)

Clostridium sporogenes

Key human infectious desease pathogens

Food safety personal protection

Product Range and Their Properties

DuPont™ Tyvek® and DuPont™ Tychem® garments and accessories are designed to prevent contamina-tion from dust particles, bacteria spores and parasites carried on normal clothes or the human body.

DuPont™ Tyvek® Industry: This model is a coverall without hood. DuPont™ Tyvek® Industry coverall helps you to protect pro-cesses and products against human contamination without compromising on wearer’s comfort.

DuPont™ Tyvek® Accessories Range

DuPont™ Tyvek® Classic: This model is a coverall with hood.• Good in breathability• Have reliable quality• Protect your products and processes against human & cloth contamination• Limit risk of cross contamination• Can be disposed of easily and economically

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DuPont™ Tychem® chemical protective coveralls:• Protection of people against dangerous solids, liquids or cleaning agents they might be exposed to in the manufacturing or cleaning processes• Provide chemical protection against a wide range of organic & inorganic chemicals and biological hazards • Are extremely lighweigt chemical protective clothing.

»»»»»www.dpp-europe.com

DuPont™ Tychem® Accessories Range

Nordic homepagewww.dupont.se

Global homepagewww.dupont.com

ContactsFood Packaging Flemming Jø[email protected]: +45 32 47 98 55, mobile: +45 40 17 46 55

Mylar filmGeneral Nordic ABKarl [email protected]: +46 525 100 47

Packaging GraphicsOle Bech-Hansen - [email protected]: +45 20 30 79 39

Ingemar Jonsson [email protected]: +46 706 630 062

QualiconThomas B Mø[email protected]: +45 2916 6260

Oxoid A/[email protected]: +45 44 97 97 35

Disinfection - Virkon Pharmaxim AB Tel: + 46 42 38 54 50 email: [email protected]

Personal Protection Carina [email protected]: +46 702 718 596

GeneralGöran [email protected]: +46 708 680 104

DuPont Call Center in NordicsVivian Frank-Jansson, tel: +46 8 59 11 94 39