Innovation in Manufacturing and Energy Robert W. Ivester, PhD · For Energy Management Clean Energy...
Transcript of Innovation in Manufacturing and Energy Robert W. Ivester, PhD · For Energy Management Clean Energy...
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1 | Energy Efficiency and Renewable Energy eere.energy.gov
Innovation in Manufacturing and Energy
6th TransTech Energy Business Development Conference
Canonsburg, PA
October 25th, 2017
Robert W. Ivester, PhD
Acting Director
Advanced Manufacturing Office
www.manufacturing.energy.gov
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Energy Domination: Oil and Gas
Environment
Security
• Competitiveness by
energy productivity
• Domestic jobs
• Clean Air
• Clean Water
• Energy resilience
• Stable, diverse energy
supply
Economy
Energy Domination
• Energy domination is a foundation for economic growth & jobs
• Today’s low prices present opportunities to improve and innovate
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Energy Dominance = Manufacturing Dominance
QTR, 2015
Technology Innovation through Early Stage R&D in Advanced Manufacturing and Energy is a Foundation for Economic Growth and Jobs in the US
$2T Manufacturing GDP12.4M Manufacturing Direct Employment Jobs0.8 / 1.0 – Indirect / Direct Jobs - All Manufacturing2.2 / 1.0 – Indirect / Direct Jobs - Advanced Sub-Sectors
24 QBTU (25% of National Total) – Manufacturing 2/3 Manufacturing Energy is in Intensive Sectors
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Focus on manufacturing-specific R&D challenges
(Applied Science)(Basic Science)
Solar Technologies
Wind Energy
Water Technologies
Advanced Manufacturing
Geothermal Energy
Buildings Technologies
Bioenergy
Vehicles Technologies
• Only office suited to
manufacturing-specific
R&D challenges.
• Funded approximately
$250M in R&D in FY17.
• Majority of work is
through partnerships.
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Energy Intensive Industries -Today
Primary Metals
1608 TBTU
Petroleum Refining
6137 TBTU
Chemicals
4995 TBTU
Wood Pulp & Paper
2109 TBTU
Glass & Cement
716 TBTU
Food Processing
1162 TBTU
Other Manufacturing
~1600 TBTU
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AMO Technical Focus Areas (2017 MYPP / DRAFT)
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How will Manufacturing, Economy and Security of the Nation depend on Information, Computation, Actuation and Communication Technologies in the 21st Century?
Third Industrial Revolution - Today
Scaled-out
Intensified
Generalized
Microprocessor
Integrated
Centralized
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• NSF - Smart Manufacturing is about Data Information KnowledgeWisdom” (DIKW).
• ACEEE 1 - The integration of all facets of manufacturing through the use of information and communication technologies
• ACEEE 2 – Intelligent Efficiency is the system level energy efficiency made possible by the use of information and communications technologies and data analytics
Smart Manufacturing Technologies to Improve Energy Efficiency –
Intelligent Efficiency
• NSF (National Science Foundation). 2015. NSF Workshop on Research Needs in Advanced Sensors, Controls, Platforms, and Modeling (ASCPM) for Smart Manufacturing. Atlanta, GA.
• ACEEE 1 - Elliott, R. N. 2016. Energy Efficiency and Industry: The National Trend. Washington DC: American Council for an Energy-Efficient Economy. http://aceee.org/blog/2015/12/energy-efficiency-and-industry
• ACEEE 2 – Ethan Rogers (ACEEE), Better Buildings Summit, Smart Manufacturing Session, May 16, 2017
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Benefits of Intelligent Efficiency
• ACEEE 2 – Ethan Rogers (ACEEE), Better Buildings Summit, Smart Manufacturing Session, May 16, 2017
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Benefits of Intelligent Efficiency
• ACEEE 2 – Ethan Rogers (ACEEE), Better Buildings Summit, Smart Manufacturing Session, May 16, 2017
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Clean Energy Smart Manufacturing Innovation Institute (CESMII)
Mission: Radically accelerate development and adoption of advanced sensors, controls, platforms, and models for real-time process management in manufacturing.
• Announced June 15, 2016
• Almost 200 industry, university, and other partners
• 5 regional centers headquartered at UCLA
University of California—Los Angeles
Pacific Northwest
National Lab
Texas A&M University
North Carolina State University
Rensselaer Polytechnic Institute
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Focus on Real-Time
For Energy Management
Clean Energy Smart Manufacturing Innovation Institute (CESMII)
Institute Goals
• 50% reduction in cost and time to deploy SM in existing processes in 5 years
• 50% improvement in energy productivity within 10 years
• 15% improvement in energy efficiency in first-of-a-kind demonstrations at manufacturing plants or of major processes within 5 years
• Significant industry adoption of SM technology within 5 years.
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R&D Project: Development & Implementation of an Automatic Continuous
Online Monitoring and Control Platform for Polymerization Reactions
Project Prime: Tulane University
Project Partners: Advanced Polymer Monitoring Technologies, Inc. (APMT); Louisiana State
University
Technology: Continuous, online monitoring of polymerization reactions using advanced sensor technology.
Academic researchers will develop the basic control and automation
technology using the laboratory scale Automatic Continuous Online
Monitoring of Polymerization reactions/ Control Interface (ACOMP/CI)
system (left). The technology will be validated using the pilot scale
ACOMP/CI (right). Photos courtesy of Tulane University
Technology Update:
• Successfully demonstrated what is believed to
be the world’s first manual active control of
polymerization reaction at lab-scale.
• Pilot reactor designed, built, and installed ahead
of schedule.
• Tulane and APMT filed a joint, non-provisional
patent application based on the ACOMP/CI
platform.
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What does Success Look Like?
…And Productively Manufactured Here!
Energy Technologies Invented Here…
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Thank You