Perfect

Coldmelt Labeling

at Top Speed

Inno

ket

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000

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Innoket KL 2000 –

Coldmelt Labelers from KHS

� Innoket KL 2000 – Center of your Labeling Area 4

Inspection After 20,000 Hours of Operation and More 6

Considerably Improved Labeling Quality 8

Automatic Cleanliness Through Integrated Cleaning Systems 10

Significantly Simplified Operating 12

Nearly No Maintenance 18

� Innoket VarioDrive – A New Drive Perfecty Positions Each Label 20

� Foil and Tax Revenue Stamp Labeling – Two More Specialties of the Innoket KL 2000 22

� Innoket KL 2000 –The Vertical Takeoff Labeler in the High-Performance, APL Sector 24

� Innoket KL 2000 –Increased Service Life and Optimum Availability 26

Further Cost Savings 28

� Your Choice of the Right Capacity ClassFrom Four Different Labeler Types 30

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Innoket KL 2000 –

The Heart of Your Labeling Area

However you would like to dress your bottles or containers,

the KHS Innoket KL 2000 offers you the right solution.

Flexibly by using a variety of labeling stations.

With precision labeling quality for all adhesive methods,

for all types of label.

High performance at up to 72,000 bph.

“Personified” reliability!

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Innoket KL 2000 –

Inspection After 20,000 Hours of Operation and More

Several advantages are responsible for the long service

life of this labeling station.

Unequalled smooth operation

� Unlike other systems where the gluing segments swing

erratically back and forth, the segments of the Innoket

KL 2000 always rotate in the same direction.

Advantages: No vibrations in the labeling station,

no overloads, no premature component wear.

Direct drive without gearbox stages

� The drive of the Innoket KL 2000 is mounted directly

underneath the segment shafts. The segment shafts are

rotated by an external double-cam race and hardened

steel rollers running in an enclosed oil bath.

The advantage: No additional gearbox stages,

no gear wheel step-up, no play!

Coupling without play

� The Innoket KL 2000 has five segment shafts to which the

gluing segments are permanently attached.

A coupling device newly developed by KHS makes it possi-

ble for the first time to make wear-resistant connection

between the segment shafts and the labeling station.

Absolutely without play.

Unlike conventional square couplings, the KHS coupling is

conically shaped.

The advantage: The segment shafts can be removed

and installed simply by lifting them out or putting

them back in place - quickly and without play.

Neither dirt nor broken glass can fall into the conical

holes.

The segment shafts can be positioned as required.

No more effort invested in numbering and allocating

segment shafts.

High peel-off angle

� The size of the peel-off angle is decisive for fast,

intact, and exact label transfer from the gluing segment

to the gripper cylinder.

The Innoket KL 2000 has a peeling angle of 45°!

The advantage: Gentlest possible but fast label

transfer of even extremely sensitive labeling

materials.

Quadruple sealing

� The station housings of the Innoket KL 2000 are

equipped with multiple labyrinth covers.

The advantage: The station interior is reliably

protected against water.

No corrosion

� Unlike other labeling systems, the Innoket KL 2000

features an external, electrically powered oil circulation

lubrication system. The amount and distribution of

lubricant is exactly defined. All lubrication points are

automatically monitored.

The advantage: This system ensures permanent

lubrication - regardless if the station is rotating or

at a standstill. This effectively prevents corrosion

and lengthens the life of the machine.

Rely on this concept that offers you these and many more

advantages.

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Innoket KL 2000 –

Considerably Improved Labeling Quality

� The sequences of motion of the labeling station are

controlled by an external double-cam race.

The perfectly synchronous sequences of motion –

uniform glue distribution, gentle label removal

from the label box and transfer to gripper cylinders –

are the result of the defined cam race.

� All parts of the machine are easily accessible.

This saves time and increases labeler availability.

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� Before transferring the labels to the gripper cylinder,

the gluing segment presents the labels completely exposed

towards the outside.

This gives you the opportunity to apply a date

anywhere on the label by means of a mask, dot

matrix, or vector laser.

Innoket KL 2000 –

Automatic Cleanliness Through Integrated Cleaning Systems

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� The bottle turrets are automatically flushed off with hot

water by an integrated cleaning system after selecting

the appropriate cleaning program.

No operator intervention required during cleaning.

� The cleaning system cleans the brush channels

automatically.

Saves you the effort of removing the brushes.

� The labeling station is also equipped with an integrated

hot water cleaning facility.

A cleaning program automatically cleans the gluing

drum and the segments at the end of production.

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Innoket KL 2000 –

Significantly Simplified Operating

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� The labeling station is adjusted by means of a

differential gear equipped with a handwheel

and meter.

You can infinitely adjust the position of the

labels while the labeler is in operation.

No machine standstill.

Optimum machine efficiency.

Perfect labeling quality.

Each setting is stored in a meter and is thus

repeatable for each bottle dressing.

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� The labeling station is swung out for various bottle

diameters by means of a handwheel extending out of the

machine.

An easily readable scale is used to reproduce each

setting and thus provide repeatable settings for

each bottle diameter.

This saves you time and money, particularly for

multiple product lines, and ensures high labeling

quality.

You can automate this process by replacing the

handwheel with an electric drive.

� All settings are displayed in a visualization (control menu)

for format changeover.

Operational reliability, short changeover times.

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Innoket KL 2000 –

Significantly Simplified Operating

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� A newly developed glue scraper control ensures a

uniform glue application thickness. Regardless of the

machine speed.

The labels are applied to each bottle absolutely

exactly and with maximum quality.

� The glue scraper – and thus the glue thickness – is adjusted

exactly and reproducibly by a position indicator.

This enables you to simply and optimally adjust the

thickness of the glue for various grades of paper and

film.

� Other advantages:

Capabilities for monitoring settings to eliminate

unnecessary glue consumption.

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� A jackscrew gear is used to adjust the height of the

centering hood.

The drive is located above the center column.

The centering hood is secured by pneumatic clamps.

The result is an automatic, program-selected height

adjustment for each bottle style.

� The infeed conveyor belt is equipped with a separate

frequency-controlled drive.

This enables you to optimally regulate the speed

of the conveyor belts regardless of the labeler

speed.

Increased line efficiency thanks to flexible controls.

Innoket KL 2000 –

Significantly Simplified Operating

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� The new labeling station is equipped with push-on

segment shafts with bearings at each end and

permanently attached gluing segments.

This avoids errors, saves time when changing

format parts, and makes them easily reproducible.

Tool-less segment shaft replacement.

� The new generation of KHS coldmelt labelers can

accommodate up to four coldmelt labeling stations.

This means flexibility in adapting to your

requirements to bottle and dressing options.

Minimum setup times since redundant labeling

stations can be changed over while the labeler

is running.

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� The labeling station is equipped with an external

circulation oil lubrication system. The amount and

distribution of lubricant is exactly defined.

All lubrication points are automatically monitored.

This system ensures lubrication quality regardless

of station rotation.

PLC-controlled lubrication even during machine

standstill is a given.

� A multiple labyrinth gasket is used to seal the station.

This durable watertight solution allows stations

to be easily cleaned by flushing them off with

water.

Innoket KL 2000 –

Nearly No Maintenance

� The machine is equipped with an automatic central

lubrication system. The closed lubrication system

returns the used grease to a receiving tank.

Minimum servicing effort.

No excess grease on the labeler table.

The machine remains clean.

� The bottle turrets are rotated by push-on gears.

They are maintenance-free thanks to lifetime

lubrication.

Benefits you should take advantage of:

Lifetime grease lubrication, stainless steel upper

parts, free of aluminum, double roller cam lever,

no changing of roller direction of rotation, reserve

capacities in the upper capacity range, monitored

lubrication points, reliable lubrication system,

PLC-controlled oil circulation lubrication of cam

levers and cams.

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Innoket VarioDrive –

A New Drive Perfectly Positions Each Label

� Vario-Drive – the ideal high-performance system for

programmable container rotation according to various

container shapes, dressing specifications, and label

placement (option).

For you, even more freedom in choosing container

styles and design.

� Bottle turret, motor, and electronic equipment contained

in a plug & play unit.

You save on wiring, have fewer interfaces, and thus

fewer sources of error.

� Significantly fewer mechanical components.

No grooved cams.

No bottle turret gears.

Saves you installation effort, time, and money.

Increases machine availability considerably.

� VarioDrive is waterproof. Predestined for combined wet

glue and adhesive-pressure labeling in a one machine.

No constraints for normal machine cleaning.

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� Alignment markings are registered by a camera or

sensory equipment without contact.

Free of performance-degrading locking mechanisms,

the VarioDrive puts containers in any required position.

The best prerequisites for individual label

dressings even in the high-capacity range.

� Flexible adaptation of rotation to container

properties (embossed glass seals, shape, graphics,

champagne capsules, etc.)

Each style of container is perfectly positioned

for labeling.

� All alignment criteria are stored in the program.

Simple switching to other container styles.

Little effort.

� The VarioDrive offers the best prerequisites for

individual label dressings even in the high-capacity range.

The perfect solution to your labeling tasks.

Bottle for bottle. Labels are applied exactly at the

prespecified position.

Outputs of up to 60,000 bph.

You can rest assured!

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Foil and Tax Revenue Stamp Labeling –

Two More Specialties of the Innoket KL 2000

� This system operates without rotating brushes and

without additional bottle rotation.

The structure of the foil remains perfectly intact.

� The tips of pointed foils are folded in prior to the

application process.

This process also keeps the structure of the foil

visibly intact.

� When processing foils, an applicator bell presses the foils

around the area of the crown cork.

The result is top-quality foil dressing.

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� Automated sanitizing.

Program-controlled flush-off of segments and the

gluing drum with hot water at the end of production.

� Easily removable glue pan and gluing drum.

Facilitates inspection and servicing.

� Cross-transfer minimizes palette swiveling motion.

Smooth, quiet, low-vibration operation.

Long service life, virtually no wear.

Optimum label transfer.

� Special independent module for applying "L" and "U" and

tamper-evident labels with modern servo drive technology.

Electrically engageable and disengageable.

All-purpose use.

Simple enabling by means of type selection.

Innoket KL 2000 –

The “Vertical“ Takeoff Labeler in the High-Performance,Adhesive-Pressure Labeling Sector

With its Innoket APL, KHS now presents a new

adhesive-pressure labeling station that gives the

Innoket KL 2000 additional flexibility coupled with

highest possible efficiency and minimized changeover.

The key features in detail:

� Real high-performance technology for adhesive-pressure

labeling.

At up to 60,000 containers/h.

Maximum dispensing speed: 180 m/min.

No other is faster!

� Slender design with a vertically mounted label reel.

Extremely space-saving!

� Two Innoket adhesive-pressure stations within a minimum

amount of space.

Thus making station redundancy possible.

No machine downtime.

Maximum machine efficiency.

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� Each labeling station is assigned a permanent space.

Station switching is possible but not necessary.

� Widely retractable units for optimum access to label reels.

Simple operating. Fast and easy changeover.

� Ceramic-coated peeling edge.

High-precision labeling and transfer to containers.

� High-resolution fine adjustment to control the label

dispensing process.

Prerequisite for perfect label positioning.

� Label brush-on immediately below the peeling edge.

Wrinkle-free, perfectly seated labels.

� All-purpose use for all types of adhesive-pressure labels.

Opaque, no-label look, wash-off labels, etc.

Wide range of applications.

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Innoket KL 2000 –

Increased Service Life and Optimum Availability

� Maintenance-free drives and bearings wherever

possible.

This means high operational reliability and long

machine service life.

� The segment shafts in the station are turned by external

cams. Direct drive without reduction gears.

Fewer moving parts. Less vibration.

Low machine load.

� Corrosion resistant stainless steel and high-quality

plastics are used whenever possible – labeling station,

centering hood, table, etc.

For you this means less wear, less susceptibility

to breakdown, high machine availability.

No cleaning constraints due to the lack of

aluminum parts.

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� Label magazines can be simply swung out.

The labeling station and label magazine are thus

easily accessible for format changeover.

This saves time, work effort, and increases labeler

availability.

� Label magazine equipped with automatic label loading

(AMB).

Equipping the labeler with two swing-out magazines

provides additional time for flexible operating.

� In addition, you can easily apply two labels even if closely

spaced vertically.

Excellent all-round accessibility.

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Innoket KL 2000 –

Further Cost Savings

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� The machine can be completely cleaned with hot water.

This means less time required for cleaning.

� Control cabinet and separate monitor column integrated

in the machine paneling. All electrical components are

part of the machine equipment.

The machine is completely installed and tested at the

factory.

This saves you cable ducts, requires less time for

installation and commissioning.

� A touchscreen color monitor (man-machine interface) for

machine operating and displaying operating conditions.

Graphical representation of the machine output

and production statistics, display of the parts

required for format changeover, online operator

help facilities.

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00� The new drive concept transmits the driving force

by means of gear wheels made of high-quality plastic

sprayed directly onto a cast hub.

The result: Since no oil or grease lubrication is

necessary, the drive under the table remains clean.

Lifelong maintenance-free operation.

Your Choice of the Right Capacity Class

From Four Different Labeler Types

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KL 2040 KL 2060

The model range includes four different sizes.

The new generation of KHS coldmelt labelers is distin-

guished by leading-edge technology for perfect labeling

quality and maximum machine availability.

Profit from these advantages for even better results.

Contact us for detailed information.

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KL 2040 KL 2060 KL 2080 KL 2090

Nominal pitches (mm) 105/120/145/180 105/120/145/180 105/120/145/180 105/120/145/180

Pitch circle (mm) 1180 1416 1888 2360

Number of bottle turrets* 30 36 48 60

Label lengths* (mm) 140 140 140 140

Output capacity (bottles/h)*

Body and shoulder 48,000 54,000 72,000 72,000

Body, shoulder, and back 40,000 48,000 66,000 66,000

Foils 40,000 48,000 66,000 66,000

Neckring** 40,000 48,000 66,000 66,000

* Pitch 120

** Depending on label format and properties.

KL 2080 KL 2090

KHS Maschinen- und Anlagenbau Aktiengesellschaft

Juchostrasse 20D-44143 Dortmund, Germany

Tel +49 (231) 569-0Fax +49 (231) 569-1541E-mail info@khs.com

Planiger Strasse 139-147D-55543 Bad Kreuznach, Germany

Tel +49 (671) 852-0Fax +49 (671) 852-2411E-mail info@khs.com

www.khs.com

30 1992-01-201/2 2 0805 HM

The information contained in this brochure

is non-binding.

Only the technical specifications of our quotes are

determinative with regard to design and scope of delivery.

Subject to design modifications.