Innegra Technologies Corporate Presentation
-
Upload
jessica-gumbert -
Category
Business
-
view
40 -
download
3
Transcript of Innegra Technologies Corporate Presentation
Corporate Presentation
© Innegra Technologies 2016
© Innegra Technologies 2016
Fiber to Commercial ProductFiber to Commercial Products
© Innegra Technologies 2016
Markets and ApplicationsMarket and Applications
Products
© Innegra Technologies 2016
What is Innegra™?
Innegra™ S is an olefin based high performance yarn used most often in conjunction with a high modulus fiber to increase toughness, durability, damping, and in some cases, reduce weight.
Innegra™ H is a hybridized yarn containing Innegra and a high modulus fiber (carbon, glass, basalt, or aramid). These fibers are co-mingled at the filament level to combine the properties of both fibers in the same plane, resulting in increased performance.
© Innegra Technologies 2016
Innegra™ Characteristics
• Excellent Dielectric Properties• Highly Crystalline• Olefin-Based Chemistry• Low Creep• Low Density• Low Elongation• Micro Voids in Structure• Hydrophobic
© Innegra Technologies 2016
Fiber ComparisonsInnegra Aramid Basalt Carbon
(PAN) E-Glass S-Glass UHMWPE Quartz
Density g/cm³ 0.84 1.44 2.70 1.78 2.54 2.48 0.97 2.20
Tensile Strength MPa 667 2400 - 3600 4840 5313 2600 4800 2200 - 3900 6000
Modulus GPa 15 60 - 120 89 292 72 85 65 - 132 72
Elongation at Break % 9.5 2.2 – 4.4 3.2 1.8 4.0 5.5 3 - 4 3.0
UV Resistance Very Good Poor Excellent Excellent Excellent Excellent Very Good Excellent
Solvent Resistance Excellent Fair Excellent Very Good Very Good Very Good Excellent Excellent
Moisture Absorption % < 0.1 3.2 – 7.0 0.2 – 12.0 0 0.1 0.1 < 0.1 0
Max Processing Temp °C 150Tm = 162 - 164
450Td = 427 - 500
980Tm =
3500Td = 3700
730Tm = 825
850Tm =
140Tm = 144 – 152
1070Tm =
Dielectric Constant (Dk) 2.2 3.4 2.0 – 3.2 conductive 6.2 5.2 2.25 3.7
Dissipation Factor (Df) 0.0009 0.014-0.01 0.003 – 0.015 conductive 0.003-0.004 0.002 0.0002 0.0001
Coefficient of Linear Thermal Expansion ppm / K -8.0 -4.0 to -4.9 8.0 -1.1 5.4 2.9 -12.0 0.54
© Innegra Technologies 2016
By definition…Innegra™ S fiber exhibits toughness and ductility, rather
than strength and stiffness.Toughness: Durable, not easily broken or cut, capable of great endurance.
Modulus: The ratio of the stress expressed in either force per unit linear density or force per unit area of the original specimen.
Tensile Strength: Ability of a material to withstand a longitudinal stress, expressed as the greatest stress that the material can stand without breaking.
© Innegra Technologies 2016
Stress Strain Curve
© Innegra Technologies 2016
Vibration Damping of Innegra™ S
100 200 300 400 500 600 700 8000
0.001
0.002
0.003
0.004
0.005
0.006
100% InnegraS60/40 Carbon/Innegra100% carbonMasterLinear (Master)
Resonant Frequency (Hz)
Dam
ping
ratio
0 10 20 30 40 50 60 70 80 90 1000%
200%
400%
600%
800%
1000%
1200%f(x) = NaN x + NaN
Volume % Innegra S Fiber Reinforcement
Dam
ping
Rati
o
© Innegra Technologies 2016
Sonic Velocity (m/s)
Aramid Innegra S Polypropylene0
1000
2000
3000
4000
5000
6000
7000
Soni
c Vel
ocity
(m/s
)
© Innegra Technologies 2016
Thermal Shrinkage - TMA
-1
0
1
2
3
4
5
-60 -40 -20 0 20 40 60 80 100 120 140 160
Temperature (°C)
% S
hrin
kage
Benefits
© Innegra Technologies 2016
Benefits of Using Innegra™ Fiber• Biologically
Stable • Chemically
Stable • Cost Effective • Ductile • Extends Part
Life • High Sonic
Velocity • Tear Resistant • Tough • Washable • Moldable
• Hydrolytically Stable • Lightweight• Low Creep• Recyclable • Low Temperature
Stability • Moisture Resistant• Vibration Damping • Excellent Dielectric
Properties
© Innegra Technologies 2016
Interior Exterior
1 layer Innegra +1 layer Carbon
2 layers Carbon
Impact Properties
How many layers of carbon would be needed to give equivalent
performance on hammer impact test?
Innegra adds
impact resistan
ce
© Innegra Technologies 2016
Innegra™ Demonstration Video
© Innegra Technologies 2016
Plies Reinforcement
X YX = structural requirementY = required to achieve desired impact strengthY – X = effective over-engineering of structure
Stre
ngth
Reducing the Cost of Over-Engineering
Hybrid
Structural
Innegra provides weight
reduction & impact resistance
© Innegra Technologies 2016
Carbon/Innegra F1 Wing
Carbon/Kevlar F1 Wing
“falling weight impact tests and the mallet tests both showed
the Innegra material to be equal to and generally superior
to the Kevlar equivalent. This was manifested both in terms of resistance to damage and
minimizing the size and quantity of debris”.
–G. Savage
from EVALUATION OF POLYPROPYLENE FIBER COMPOSITES FOR USE IN ACCIDENT DEBRIS RETENTION by Gary Savage, PhD
© Innegra Technologies 2016
Impact Energy Absorption- Carbon
3k carbon PW: 3-ply [0/45/90] 3k carbon PW: 4-ply [0/45]2S 3k carbon PW: 5-ply [0/45/90/45/0] 3k carbon PW: 6-ply [0/45/90]2S HIC PW: 3-ply [0/45/90]0
2
4
6
8
10
12
14
16
18
20
0
200
400
600
800
1000
1200
1400
Impact Energy (J) Fiber Areal Weight (gsm)
Impa
ct E
nerg
y (J)
Fibe
r Are
al W
eigh
t (gs
m)
100% higher impact at same basis weight
100% Carbon - Controls Innegra™ H Fiber
© Innegra Technologies 2016
HIG06 PW: 3-ply [0/45/90] Eglass G75 PW: 3-ply [0/45/90]0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
800.00
810.00
820.00
830.00
840.00
850.00
860.00
870.00
880.00
890.00
900.00
Impact Energy (J) Fiber Areal Weight (gsm)Im
pact
Ene
rgy
(J)
Fibe
r Are
al W
eigh
t (gs
m)
75% higher impact at 5% weight savings
Impact Energy Absorption - Glass
Hybrid Yarn 100% Glass Control
© Innegra Technologies 2016
Working with Innegra™ Fiber
• Social fiber• Think hybrid-especially for first
time users• Learning curve with new material• Different products = different
recipe• Max processing temperature is
150°C/302°F• Low viscosity resins are
preferred• Increase resin content 5-8%• Volume & weight ratios• Will remain white • Will add ductility