INJECTION MOLDING MACHINES · INJECTION MOLDING MACHINES INJECTION MOLDING MACHINES Printed in...

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1200/1450/1800/2200/2800/3300/3900 INJECTION MOLDING MACHINES INJECTION MOLDING MACHINES Printed in Japan Injection Molding Machinery Division 1051 W. Ardmore Avenue, Itasca, IL 60143 U.S.A. Phone: +1-630-693-4800 Fax: +1-630-350-9122 URL: http://www.mhiinj.com Export Sales Section, Sales Department 1, Takamichi, Iwatsuka-cho, Nakamura-ku, Nagoya 453-0862, Japan Phone: +81-52-412-1174 Fax: +81-52-412-1615 URL: http://www.mhi-pt.co.jp Specifications are subject to change without prior notice. Easy Operation MAC-VIII + Controller Typical example of trend list display Typical example of CSV data display A touch panel is adopted for easy operation Cycle process display Alarm display NG screen Direct path to main screens Direct setting The cycle process is displayed at the top section of the screen and the current cycle condition can be checked at any time. An alarm indicator is displayed when a fault occurs. A “Current alarm screen” is displayed by touching the alarm indicator. An NG screen indicator is shown when the relationships between setting values are not coordinated. The screen will show the area that has the incorrect setting value when the "NG screen indicator" is touched. Direct buttons to switch to the four primary molding screens (temperature, clamp opening/closing, injection and plasticizing) are placed at the bottom of the screen thus eliminating complicated screen change operations. By touching the button of your choice on screen, direct setting of values is possible. This eliminates the need for operating troublesome cursor keys. User-friendly control panel built-in 12-inch touch-screen LCD. Quick viewer molding and maintenance. Automatic navigation & mode support when an alarm, molding condition. Automatic setup feature helps operation to create molding condition easier. Bilingual languages: Japanese, English, Chinese, Spanish supported. Dimensional units (SI, inch and kgf ) available. Easy Monitoring and Data Collection PacketMAC (optional) Convert data from the MAC-VIII + panel controller into CSV format, save it to USB memory, and analyse and or edit it at your computer.

Transcript of INJECTION MOLDING MACHINES · INJECTION MOLDING MACHINES INJECTION MOLDING MACHINES Printed in...

Page 1: INJECTION MOLDING MACHINES · INJECTION MOLDING MACHINES INJECTION MOLDING MACHINES Printed in Japan Injection Molding Machinery Division 1051 W. Ardmore Avenue, Itasca, IL 60143

1200/1450/1800/2200/2800/3300/3900

INJECTION MOLDING MACHINES

INJECTION MOLDING MACHINES

Printed in Japan

Injection Molding Machinery Division1051 W. Ardmore Avenue, Itasca, IL 60143 U.S.A.Phone: +1-630-693-4800 Fax: +1-630-350-9122URL: http://www.mhiinj.com

Export Sales Section, Sales Department1, Takamichi, Iwatsuka-cho, Nakamura-ku, Nagoya 453-0862, JapanPhone: +81-52-412-1174 Fax: +81-52-412-1615URL: http://www.mhi-pt.co.jp

Speci�cations are subject to change without prior notice.

Easy Operation

MAC-VIII+ Controller

Typical example of trend list display Typical example of CSV data display

A touch panel is adopted for easy operation

Cycle process display Alarm display NG screen

Direct path to main screens Direct setting

The cycle process is displayed at the top section of the screen and the current cycle condition can be checked at any time.

An alarm indicator is displayed when a fault occurs. A “Current alarm screen” is displayed by touching the alarm indicator.

An NG screen indicator is shown when the relationships between setting values are not coordinated. The screen will show the area that has the incorrect setting value when the "NG screen indicator" is touched.

Direct buttons to switch to the four primary molding screens (temperature, clamp opening/closing, injection and plasticizing) are placed at the bottom of the screen thus eliminating complicated screen change operations.

By touching the button of your choice on screen, direct setting of values is possible. This eliminates the need for operating troublesome cursor keys.

User-friendly control panel built-in 12-inch touch-screen LCD.Quick viewer molding and maintenance. Automatic navigation & mode support when an alarm, molding condition. Automatic setup feature helps operation to create molding condition easier. Bilingual languages: Japanese, English, Chinese, Spanish supported.Dimensional units (SI, inch and kgf ) available.

Easy Monitoring and Data Collection PacketMAC (optional)Convert data from the MAC-VIII+ panel controller into CSV format, save it to USB memory, and analyse and or edit it at your computer.

Page 2: INJECTION MOLDING MACHINES · INJECTION MOLDING MACHINES INJECTION MOLDING MACHINES Printed in Japan Injection Molding Machinery Division 1051 W. Ardmore Avenue, Itasca, IL 60143

Forward core

Mold close(High speed)

Mold close(High speed)

Retract core

Start take out

Slow

PlasticizingPressurize

Nut close

Faster brake

Long L/D UB screw reduces plasticizing time

Automatic deceleration circuit

Linked take out motion

High speed ejector retraction

Ejector on �y

Hydraulic core pull; fast core pull synchronize with mold opens and closes

Higher-precision mold open stop position

One Cycle

One Cycle

Inject CuringDecompress

Nut openMold open(Slow) High speed Slow Mold open end Eject

Ejectretract

Slow Nut close

Pressurize

Inject

Plasticizing

Curing Decompress Mold open(Slow)

Nutopen

High speed Slow Ejectretract

Forwardcore

EjectRetractcore

Start take out

Conventional Machine

New Leading-Edge Machines Deliver High Performance at Lower Cost

Material Cost Saving

UB Screw

High Productivity

High Cycle Molding

Power Saving Mechanism

Smart Pump System

High Quality & Reliability

4-Point 2-Platen Clamping Mechanism

Super High Mixing Screw (optional)

Uses three-phase induction motor and variable-capacity piston pump. An extremely reliable design that consumes less energy and less space than long-term pressure-controlled molding.

Save energy by stopping the servo motor during low-�ow hydraulically controlled operation on demand.Highly responsive servo motor makes pump control as easy as it appears in your image.

Cover unit reduces noise.

Servo Motor

Delivers high clamping precision over the long term, even when used for o�set molds or one-sided molds.

M MConventional machine 100

60

Mitsubishi “MMX series” combines the latest technologies with experienced two-platen clamping and injection mechanism, and delivers excellent, performance, at a lower cost.

Main line

For Main Line Main-line acceleration

Main-line acceleration

40% down

Hydraulic Motor

Linear rail

Injection cylinder

Screw

Injection piston

Bearing housing

Packing

[Screw Design]

Barrier Zone

Main Flight

Dam Flight Melt Solid Dam Clearance

MD (multi-dam) UB Screw MF (multi-�nned) UB Screw

Long Barrier ZoneMixingZone

O�ers even better mixing performance...

“Multi-dam” screw, with polygonal cross-section, delivers a new level of uniform

Dulmadge-type screw, with distinctive �n layout, delivers high-level mixing.

Our original “smart pump” system runs less energy than other hybrid systems, while delivering powerful and repeatable operation.Lower energy consumption comparing to conventional hydraulic injection molding machine.“Smart pump” system and special noise cover make noise reduced. Simple piping layout signi�cantly e�ects less maintenance work, comparing to other hydraulic machines.

Four-point tie-bar clamping easily tolerates unbalanced load, o�ering same excellent reliability as our experienced technology.Light, rigid platen incorporates Mitsubishi’s sophisticated analytic technologies. Two-platen clamping mechanism saves space meantime wide platens and long daylight are adapted.

The size is reduced by positioning hydraulic cylinders at both sides of the screw. Since the piston doesn’t rotate, longer lifetime of packing is expected. Linear rail is adapted for bearing housing support to create repeatable action, delivering very stable injection at low energy consumption.

Our original screw design features long barrier zone and dam con�guration for separation of the melted and solid resin. The design o�ers superlative and energy-e�cient kneading and plasticizing performance.Solid-free plasticizing enables high-multiple master batch molding and signi�cantly expands the range of usable colorants—contributing to lower overall material costs.

High cycle feature, included as standard, it will boost your productivity. ●

Feedback control e�ectively stabilizes hydraulic oil �ow and pressure, delivering extreme repeatability.

Reliable and Compact Injection Unit

Smart Pump System

[Smart Pump System]

[Power Saving Example]

[4-Point Uniform Tie-Bar Clamping]

[Compact injection unit]

Ultimate hydraulic machineUltimate hydraulic machineUltimate hydraulic machine

Electric consumptionCondition ・2200-US ton ・Material: PP ・Product Weight: 6.8 lb ・Cycle time: 50 sec.

Lower Electric Expense:Save $19,200 per year

Condition:Operation time: 6,000 hoursElectric cost: $0.08/kWh

•High speed open/close/High speed ejector motion/ High speed mold-close pressurization

•Long L/D UB screw •Electric-powered plasticizing lap circuit (optional)•Ejector on fly

•High-capacity hydraulic core-pull pump•Simultaneous hydraulic core-pull

INJECTION MOLDING MACHINES