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Transcript of cuttingtoolschicago.com · Ingersoll Cutting Tools for the Americas Marketing & Technology Center...

Page 1: cuttingtoolschicago.com · Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Rd. Rockford, Illinois 61108-2749 U.S.A. Tel: 815-387-6600 Fax: 815-387-6337

Ingersoll Cutting Tools for the AmericasMarketing & Technology Center845 S. Lyford Rd.Rockford, Illinois 61108-2749 U.S.A.Tel: 815-387-6600 Fax: 815-387-6337E-mail: [email protected]: www.ingersoll-imc.com

Ingersoll Cutting Tools de México S.A. de C.V.Carr. Saltillo Monterrey Km. 5.5, Local 2 y 3Saltillo, Coahuila C.P. 25200 MexicoTel: (8) 432-2546, (8) 432-2547Fax: (8) 432-2544E-mail: [email protected]

Ingersoll Cutting Tools for EuropeKalteiche-Ring 21-2535708 Haiger, GermanyTel: 02773-742 0Fax 02773-742 812/814Internet: www.ingersoll-imc.deE-mail: [email protected]

CAT-003-1 (4/04) 7800194Printed in ItalyCAT-003-1 (4/05) 7800194Printed in Italy

Page 2: cuttingtoolschicago.com · Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Rd. Rockford, Illinois 61108-2749 U.S.A. Tel: 815-387-6600 Fax: 815-387-6337

B ORINGSYSTEMS

INFO

3nd edition

April 2005

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TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY

TECHNOLOGY FOR HIGH PRECISION

Ingersoll Cutting Tool Company has been a leader in the metal removal industry for over 100

years. We have maintained this leadership role by bringing our engineering and

manufacturing expertise together to provide our customers with superior products that, in

turn, give them the edge they need to compete in a global economy.

In our continuing effort to offer innovative tooling and systems that offer real value to our

customers, we are pleased to announce the addition of D'ANDREA high precision machine

tool accessories.

Known throughout the world, D'ANDREA has a full range of modular boring, balanceable

holders, milling chucks and special systems for turning, boring, grooving and facing a wide

variety of workpieces.

Since 1951, D'ANDREA has consistently lead their field in the development of new and

increasingly effective technologies.

Our network of direct Sales Engineers and Technical Distributors are an unparalleled

resource of customer support and tooling application.

These highly trained, skilled professionals work on-site in your facility to insure our

products are performing to your satisfaction.

Ingersoll Cutting Tools, U.S.A.

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Y FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PR

A

The ISO 9001

certification

MHD’

U-CENTER

SENSITIV T-TA

AUTORADIAL

U-TRONIC

D’Andrea products

Balanceable tool holders,

up to G1 grade.

Simple, adjustable radial

mounted weights.

TOPRUN

CNC facing and boring heads

for machining centers.

Large CNC facing and boring

heads for boring machines

and machining centers.

Designed as part of a new

machine, new application.

Performs turning, boring,

back turning and more.

Can be “retrofit” to most

CNC’s.

Facing heads with

automatic feed.

No electronic interface

required.

Modular tool holding

system for boring, drilling,

tapping, milling.

Ultra rigid modular

connection.

Boring/facing/grooving

heads.

Designed for use on manual

machines.

Tool rotates while moving

radially.

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TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY

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INFO

D’ANDREA s.p.a.

Via Garbagnate 71

20020 Lainate (MI) - Italia

Tel. +39 02937532.1

Fax +39 0293753240

[email protected]

www.dandrea.com

3nd edition

April 2005

Y FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH P

Page 8: cuttingtoolschicago.com · Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Rd. Rockford, Illinois 61108-2749 U.S.A. Tel: 815-387-6600 Fax: 815-387-6337

TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY

Page 9: cuttingtoolschicago.com · Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Rd. Rockford, Illinois 61108-2749 U.S.A. Tel: 815-387-6600 Fax: 815-387-6337

Y FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PRECISION TECHNOLOGY FOR HIGH PR

2

THE COMPANY

TOPRUN

MODULHARD’ANDREA

SENSITIV T-TA

AUTORADIAL

U-CENTER

U-TRONIC

INSERTS

ACCESSORIES AND SPARE PARTS

TECHNICAL DATA

44

10

126

146

178

184

206

158

138

contents

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HSK-E

ER p. 24PFS p. 25TR32 p. 26

TOPRUN

High speed balanceable toolholders

HSK-A

ER p. 14FORCE p. 15WLD p. 16WN p. 17PFS p. 18FITMILL p. 19CM p. 20MS p. 21TR50 p. 22

DIN 69871-A

ER p. 28FORCE p. 29WLD p. 30WN p. 31PFS p. 32FITMILL p. 33

270

210

240

21

0

300

330

01

2

p. 186

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TOPRUN

High speed balanceable toolholders

MAS 403 BT

ER p. 34FORCE p. 35WLD p. 36WN p. 37PFS p. 38FITMILL p. 39

300

330

01

20

21

210

240

270

21

02

10

270

240

300

330

210

CAT

ER p. 40FORCE p. 41WLD p. 42PFS p. 43

Index

p. 186

p. 186

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Balanceable toolholders - Balancing and PrecisionTOPRUN

12

electronic balancing unit;

a quick and easy balancing

of the toolholder complete

with tension rod and tool

according to the ISO

1940/1 standards.

For machining up to

8,000 RPM it is sufficient

to position the

counterweights

at 0° and at 180°.

ADVANTAGES

The use of TOPRUN

balanceable toolholders

provides the following

advantages:

• considerable extension

of spindle bearings life;

• considerable extension

of tool life;

• improved accuracy

and surface finish;

• drastic reduction

of vibrations and noise

level of the machining

centre.

High precision monobloc

toolholders for machining

centres, balanceable for

high speed machining.

QUALITY

TOPRUN toolholders are

manufactured and

guaranteed by design,

manufacturing and sales

procedures according

to the ISO 9001 standard

(certification no. 166/98).

Arbors are manufactured

within tolerance AT3 and

the concentricity with the

tool seat is lower than

0.003 mm.

BALANCING

For high speed machining

with TOPRUN toolholders,

the two counterweights in

the graduated groove

(patented) have to be

positioned following the

indications provided by the

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D’ANDREABalanceable toolholders - Balancing and Precision

13

The purpose of a

toolholder’s balancing is to

improve the masses’

distribution of its body in

order to produce

centrifugal forces within a

prescribed limit, when

spinning at a given spindle

speed (RPM).

The problem of toolholder

balancing has become

more evident with the

diffusion of high speed

machining: reduced life of

G 16

G 6.3

G 2.5

G 1

G 0.4

6,3

10

16

25

40

63

100

10

16

25

40

63

100

4 6 8 10 12 14 16 18 20 22 24 26 2830 35 40 45 50

0,1

0,16

0,25

0,4

0,63

1

1,6

2,5

4

0,1

RPM x 1000

0,16

0,25

0,4

0,63

1

1,6

2,5

4

6,3

4 6 8 10 12 14 16 18 20 22 24 26 2830 35 40 45 50

e = g.mm/kg

the spindle bearings, short

cutting tool life, vibrations

and poor surface finish.

The balancing operation

has the aim to bring the

original unbalance “U”

within the maximum

admissible level “G”. The

manufacturers of high

speed milling machines

usually prescribe a

balancing level “G 1” or

“G 2.5” for the toolholders

to be used on their

machines according

to the ISO 1940/1

standard.

From the value of the

maximum admissible

unbalance level “G” and

the spindle RPM, the value

“e” can be calculated,

corresponding to the

balancing defect

(expressed in g´mm/kg) or

the toolholder runout

(expressed in µm).

The patented TOPRUN

balancing system allows a

quick, easy and accurate

achievement of high

balancing standards

of the toolholder, within

0.5 g´mm/kg, without

any need to remove or

add material.

Specifically, the original

unbalance “U” of the tool

and toolholder is

neutralized by the

resulting centrifugal force

“C” produced by the two

balancing masses “T1”

and “T2”. The operator

is guided by the balancing

unit for the appropriate

positioning of the

two masses.

The TOPRUN toolholders

are essential for high

speed machining and they

will enhance machines

and modern tool’s

performance, extending

life and improving quality

standards.

0.003 0.003 0.005

T1

C

U

T2

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Balanceable collet chucks holderTOPRUN

14

HSK-A REF. CODE TYPE d1 d2 d3 L L1 L2 kg fig.HSK-A63 ER16.80 41 0 10 16 563 20

ER 16 0.5 – 10 24- 80 40 - 0.9 1

HSK-A63 ER16.120 41 0 12 16 563 20 34 120 80 40 1.1 2

63 HSK-A63 ER25.80 41 0 08 25 563 20ER 25 1 – 16 38

- 80 40 - 1.2 1HSK-A63 ER25.140 41 0 12 25 563 20 45 140 100 50 1.6 2HSK-A63 ER32.90 41 0 08 32 563 20 ER 32 2 – 20 50 - 90 - - 1.5 1HSK-A80 ER25.90 41 0 10 25 580 20

ER 25 1 – 16 38- 90 48 - 1.7 1

HSK-A80 ER25.140 41 0 12 25 580 20 51 140 98 50 2.1 280 HSK-A80 ER32.95 41 0 10 32 580 20

ER 32 2 – 20 50- 95 53 - 2 1

HSK-A80 ER32.145 41 0 12 32 580 20 56 145 103 55 2.8 2HSK-A80 ER40.105 41 0 10 40 580 20 ER 40 3 – 26 63 - 105 - - 2.2 1HSK-A100 ER25.95 41 0 10 25 599 20

ER 25 1 – 16 38- 95 50 - 2.7 1

HSK-A100 ER25.140 41 0 12 25 599 20 53 140 95 50 3.1 2HSK-A100 ER32.100 41 0 10 32 599 20

ER 32 2 – 20 50- 100 55 - 3 1

100HSK-A100 ER32.150 41 0 12 32 599 20 60 150 105 55 3.8 2HSK-A100 ER40.110 41 0 10 40 599 20

ER 40 3 – 26 63- 110 65 - 3.2 1

HSK-A100 ER40.160 41 0 12 40 599 20 68 160 115 65 4.5 2

p. 187p. 212 p. 188-191p. 202

d1

L

L1

d2

01

22

10 33

030

027

024

021

0

L1

L2

L

d3d2d1

210

240

270

300

330

01

22

10

fig. 1

fig. 2

Supplied with coolant tube - without collets and clamping wrenches

NN The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of 0.5 mm.

HSK-AER - DIN 6499

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D’ANDREAHigh precision ultra-tight balanceable toolholder

15

p. 194p. 187 p. 202 p. 212

HSK-A REF. CODE d1 d2 L L1 L2 kg

63HSK-A63 FORCE20.85 41 0 00 20 563 20 20 48 85 59 60 1.2HSK-A63 FORCE32.110 41 0 00 32 563 20 32 66 110 - 80 2

100 HSK-A100 FORCE32.110 41 0 00 32 599 20 32 66 110 81 80 3.6

Supplied with coolant tube - without clamping wrench

HSK-A REF. CODEKIT K01 FORCE 20 HSK63 61 000 20 563 20

63KIT K01 FORCE 32 HSK63 61 000 32 563 20

100 KIT K01 FORCE 32 HSK100 61 000 32 599 20

KIT FORCE

FORCE

ULTRA-TIGHT TIGHTENING

The FORCE ultra high

tightening power is

guaranteed by the reduced

allowance.

PRECISION

The concentricity precision

is always below 5 micron.

COOLANT OUTLET

VCR 20-32 screw for coolant

passage through the tool

(see p. 202) on request.

L

d1 d2

L1

21

02

10

270

240

300

330

210

L2

270

21

02

10

240

300

330210

60

70

80

90 10

20

30

4050

0

3xD

D

VCR 20 - 32

270330

g.2.5

00

1∞2∞

KIT K01 FORCE 20consisting of:1 FORCE 201 RC 20.061 RC 20.081 RC 20.101 RC 20.121 RC 20.161 CHV 50

KIT K01 FORCE 32consisting of:1 FORCE 321 RC 32.061 RC 32.081 RC 32.101 RC 32.121 RC 32.161 RC 32.201 RC 32.251 CHV 75

HSK-A

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Balanceable Weldon toolholderTOPRUN

16

p. 187p. 203p. 211

HSK-A REF. CODE d1H5 d2 L L1 kg fig.

HSK-A63 WLD06.65 41 0 20 06 563 20 6 23 65 25 0.9 1HSK-A63 WLD08.65 41 0 20 08 563 20 8 25 65 25 1 1HSK-A63 WLD10.70 41 0 20 10 563 20 10 27 70 30 1 1HSK-A63 WLD12.70 41 0 20 12 563 20 12 34 70 30 1.1 1

63HSK-A63 WLD16.80 41 0 20 16 563 20 16 42 80 40 1.3 1HSK-A63 WLD20.80 41 0 20 20 563 20 20 50 80 - 1.4 1HSK-A63 WLD25.110 41 0 20 25 563 20 25 63 110 - 2.2 2HSK-A63 WLD32.110 41 0 20 32 563 20 32 70 110 - 2.4 2HSK-A80 WLD10.75 41 0 20 10 580 20 10 27 75 33 1.8 1HSK-A80 WLD12.75 41 0 20 12 580 20 12 34 75 33 2 1HSK-A80 WLD16.80 41 0 20 16 580 20 16 42 80 38 2.5 1

80HSK-A80 WLD20.80 41 0 20 20 580 20 20 50 80 38 2.7 1HSK-A80 WLD25.105 41 0 20 25 580 20 25 63.5 105 - 3.1 2HSK-A80 WLD32.105 41 0 20 32 580 20 32 70 105 - 3.3 2HSK-A100 WLD10.80 41 0 20 10 599 20 10 27 80 35 2.8 1HSK-A100 WLD12.80 41 0 20 12 599 20 12 34 80 35 3 1HSK-A100 WLD16.90 41 0 20 16 599 20 16 42 90 45 3.5 1

100 HSK-A100 WLD20.90 41 0 20 20 599 20 20 50 90 45 3.7 1HSK-A100 WLD25.110 41 0 20 25 599 20 25 63 110 65 4.1 2HSK-A100 WLD32.110 41 0 20 32 599 20 32 70 110 65 4.3 2HSK-A100 WLD40.120 41 0 20 40 599 20 40 80 120 - 4.7 2

d1 d2

L1

L

210

240

270

300

330

01

22

10

d2d1

L1

L

210

240

270

300

330

01

22

10

fig. 1

Supplied with coolant tube

HSK-AWLD - DIN 1835-B

fig. 2

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D’ANDREABalanceable Whistle Notch toolholder

17

p. 203p. 187 p. 211

L

L1

a

d1 d2

330

300

270

240

210

01

22

10

L1

L

a

d1 d2

210

240

270

300

330

01

22

10

2° 2°

fig. 1

HSK-A REF. CODE d1H5 d2 L L1 a kg fig.

HSK-A63 WN16.90 41 0 30 16 563 20 16 42 90 50 4 1.4 163 HSK-A63 WN20.90 41 0 30 20 563 20 20 50 90 - 4 1.5 1

HSK-A63 WN25.110 41 0 30 25 563 20 25 63 110 - 4 2.2 2HSK-A80 WN20.95 41 0 30 20 580 20 20 50 95 53 4 2.9 1

80 HSK-A80 WN25.105 41 0 30 25 580 20 25 63 105 - 4 3.1 2HSK-A80 WN32.110 41 0 30 32 580 20 32 70 110 - 4 3.3 2HSK-A100 WN20.100 41 0 30 20 599 20 20 50 100 55 4 3.9 1

100 HSK-A100 WN25.110 41 0 30 25 599 20 25 63 110 65 4 4.1 2HSK-A100 WN32.110 41 0 30 32 599 20 32 70 110 65 4 4.3 2

Supplied with coolant tube

HSK-AWN - DIN 1835-E

fig. 2

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TOPRUN

18

p. 187p. 204p. 211

HSK-APFSBalanceable face mill holder

L1L

d2d1

330

300

210

240

270

01

21

20d3

M

fig. 1

fig. 2

Supplied with coolant tube

HSK-A REF. CODE d1 d2 d3 M L L1 kg fig.HSK-A63 PFS16.50 41 0 50 16 563 20 16 32 - - 50 15 1 1HSK-A63 PFS22.50 41 0 50 22 563 20 22 40 - - 50 17 1.1 1

63HSK-A63 PFS27.55 41 0 50 27 563 20 27 49.5 - - 55 19 1.3 1HSK-A63 PFS32.60 41 0 50 32 563 20 32 60 - - 60 21.5 1.7 1HSK-A80 PFS22.55 41 0 50 22 580 20 22 40 - - 55 17 1.8 1HSK-A80 PFS27.55 41 0 50 27 580 20 27 50 - - 55 19 2 1

80HSK-A80 PFS32.60 41 0 50 32 580 20 32 60 - - 60 21.5 2.2 1HSK-A80 PFS40.75 41 0 50 40 580 20 40 88 66.7 M12 75 24.5 3.2 2HSK-A100 PFS22.60 41 0 50 22 599 20 22 40 - - 60 17 2.8 1HSK-A100 PFS27.60 41 0 50 27 599 20 27 50 - - 60 19 3.0 1

100HSK-A100 PFS32.60 41 0 50 32 599 20 32 60 - - 60 21.5 3.2 1HSK-A100 PFS40.70 41 0 50 40 599 20 40 88 66.7 M12 70 24.5 3.6 2

L1

d1 d2

L

210

270

300

330

01

22

10

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D’ANDREA

19

p. 187 p. 211

HSK-AFITMILL Balanceable toolholder for milling heads with threaded fitting

HSK-A REF. CODE M d1H6 d2 d3 L L1 L2 kg

HSK-A63 FM8.25 41 0 85 08 563 20 15 63 25 0.7HSK-A63 FM8.50 41 0 86 08 563 20 M 8 8.5 13 23 88 50 7 0.8HSK-A63 FM8.75 41 0 87 08 563 20 25 113 75 0.9HSK-A63 FM10.25 41 0 85 10 563 20 20 63 25 0.7HSK-A63 FM10.50 41 0 86 10 563 20

M 10 10.5 1825 88 50

80.8

HSK-A63 FM10.75 41 0 87 10 563 20 28 113 75 0.9HSK-A63 FM10.100 41 0 88 10 563 20 30 138 100 1

63HSK-A63 FM12.25 41 0 85 12 563 20 23 63 25 0.7HSK-A63 FM12.50 41 0 86 12 563 20

M 12 12.5 2125 88 50

8.50.8

HSK-A63 FM12.75 41 0 87 12 563 20 30 113 75 1HSK-A63 FM12.100 41 0 88 12 563 20 35 138 100 1.1HSK-A63 FM16.25 41 0 85 16 563 20 30 63 25 0.8HSK-A63 FM16.50 41 0 86 16 563 20 33 88 50 1HSK-A63 FM16.75 41 0 87 16 563 20 M 16 17 29 35 113 75 8.5 1.1HSK-A63 FM16.100 41 0 88 16 563 20 40 138 100 1.4HSK-A63 FM16.125 41 0 89 16 563 20 45 163 125 1.7HSK-A100 FM12.50 41 0 86 12 599 20 25 93 50 2.3HSK-A100 FM12.100 41 0 88 12 599 20 M12 12.5 21 35 143 100 8.5 2.6HSK-A100 FM12.150 41 0 90 12 599 20 45 193 150 3.9

100 HSK-A100 FM12.200 41 0 92 12 599 20 53 243 200 5.2HSK-A100 FM16.50 41 0 86 16 599 20 33 93 50 2.5HSK-A100 FM16.100 41 0 88 16 599 20 M16 17 29 40 143 100 8.5 2.9HSK-A100 FM16.150 41 0 90 16 599 20 53 193 150 4.2HSK-A100 FM16.200 41 0 92 16 599 20 53 243 200 5.5

Supplied with coolant tube

d2 d3M d1

L

L2

L1

210

240

330

300

270

21

02

01

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TOPRUN

20

p. 211

HSK-ACMMorse taper toolholder

HSK-A REF. CODE MORSE d1 d2 L L1 kgHSK-A63 CM2.110 B 41 0 71 02 563 20 2 17.780 32 110 84 2

63 HSK-A63 CM3.130 B 41 0 71 03 563 20 3 23.825 40 130 104 2.2HSK-A63 CM4.155 B 41 0 71 04 563 20 4 31.267 48 155 129 2.6HSK-A80 CM2.110 B 41 0 71 02 580 20 2 17.780 32 110 84 3.6

80 HSK-A80 CM3.130 B 41 0 71 03 580 20 3 23.825 40 130 104 3.8HSK-A80 CM4.155 B 41 0 71 04 580 20 4 31.267 48 155 129 4.2HSK-A100 CM2.120 B 41 0 71 02 599 20 2 17.780 32 120 91 3.8

100 HSK-A100 CM3.140 B 41 0 71 03 599 20 3 23.825 40 140 111 4HSK-A100 CM4.160 B 41 0 71 04 599 20 4 31.267 48 160 131 4.6

LL1

d1 d2

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D’ANDREA

21

p. 192-193 p. 211

HSK-AMS Tapping toolholder

HSK-A REF. CODE d1 d2 L L1 a kg

63HSK-A63 MS 1 M3-12 41 0 60 01 563 20 19 41 72 46 7.5 1HSK-A63 MS 2 M8-20 41 0 60 02 563 20 31 60 110 84 10 1.7HSK-A80 MS 1 M3-12 41 0 60 01 580 20 19 41 75 49 7.5 1.8

80 HSK-A80 MS 2 M8-20 41 0 60 02 580 20 31 60 95 69 10 2HSK-A80 MS 3 M14-33 41 0 60 03 580 20 48 86 141 115 17.5 2.3HSK-A100 MS 1 M3-12 41 0 60 01 599 20 19 41 80 51 7.5 2.7

100 HSK-A100 MS 2 M8-20 41 0 60 02 599 20 31 60 100 71 10 3HSK-A100 MS 3 M14-33 41 0 60 03 599 20 48 86 144 115 17.5 3.3

L

L1

a a

d1 d2

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TOPRUN

22

p. 187p. 211 p. 195p. 204

INFO

p. 209

HSK-ATR50Balanceable micrometric boring head Testarossa

HSK-A REF. CODE Ø L L1 kg63 TR50 HSK-A63 45 50 050 3063 1 2.5 ~ 22 93.5 67.5 1.4

REF. CODE Ø L1 L2

B1.02 57 201 05 02 001 2.5 ~ 4 21 12.5B1.04 57 201 05 04 001 4 ~ 6 24 21

B1...

TR50 HSK-A63

Ø 2.5 ~ 22RPM MAX 20.000

HSK-A REF. CODE Ø L L1 lb63 TR50 HSK-A63 INCH 45 50 050 3663 1 .100 ~ .860 3.681 2.657 3.08

METRIC

INCH

ø 50

4

LL1

ø 16

H6

21

ø

330

300

270

240

210

01

22

10

Supplied with coolant tube

L1

L2

ø 8

g5

ø

D 08.16

96°

Carbide tools

2µm

Page 23: cuttingtoolschicago.com · Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Rd. Rockford, Illinois 61108-2749 U.S.A. Tel: 815-387-6600 Fax: 815-387-6337

D’ANDREA

23

p. 180-181

INFO

p. 209

REF. CODE Ø L L1

B3.06 57 201 05 06 001 6 ~ 8 29 21WCGT 0201.. -

TS 21TORX T06

B3.08 57 201 05 08 001 8 ~ 10 36 28 TS 211B3.10 57 201 05 10 001 10 ~ 12 43 35B3.11 57 201 05 11 001 11 ~ 13 48 40B3.12 57 201 05 12 001 12 ~ 14 48 42B3.14 57 201 05 14 001 14 ~ 16 52 50 - TPGX 0902.. CS 250 T TORX T08B3.16 57 201 05 16 001 16 ~ 18 58 50B3.18 57 201 05 18 001 18 ~ 22 63 -B3.22 57 201 05 22 001 22 ~ 30 68 -

REF. CODE Ø L

B5.06 57 201 05 06 105 6 ~ 8 36WCGT 0201.. -

TS 21TORX T06

B5.08 57 201 05 08 105 8 ~ 10 48 TS 211B5.10 57 201 05 10 105 10 ~ 12 60B5.12 57 201 05 12 105 12 ~ 14 72B5.14 57 201 05 14 105 14 ~ 16 84

- TPGX 0902.. CS 250 T TORX T08

B5.16 57 201 05 16 105 16 ~ 18 96

B3...

B5...

B8...

22 Lø1

6 g5

ø93

°

Vibration-damping tools

L22

ø16

g5

L1

ø93

°

Tools

REF. CODE Ø L L

B8.06 57 201 05 06 108 6 ~ 8 45WCGT 0201.. -

TS 21TORX T06

B8.08 57 201 05 08 108 8 ~ 10 60 TS 211B8.10 57 201 05 10 108 10 ~ 12 75B8.12 57 201 05 12 108 12 ~ 14 90

- TPGX 0902.. CS 250 T TORX T08B8.14 57 201 05 14 108 14 ~ 16 105B8.16 57 201 05 16 108 16 ~ 18 120

Tools with carbide shank

L22

ø16

g5

ø93

°

Page 24: cuttingtoolschicago.com · Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Rd. Rockford, Illinois 61108-2749 U.S.A. Tel: 815-387-6600 Fax: 815-387-6337

TOPRUN

24

p. 211 p. 188-191

HSK-EER - DIN 6499Balanceable collet chucks holder

HSK-E REF. CODE TYPE d1 d2 d3 L L1 L2 kg fig.HSK-E40 ER16.60 41 0 10 16 540 25

ER 16 0.5 - 10 24- 60 28.5 - 0.3 1

40 HSK-E40 ER16.100 41 0 12 16 540 25 28 100 68.5 36 0.4 2HSK-E40 ER25.70 41 0 10 25 540 25 ER 25 1 - 16 38 - 70 - - 0.7 1HSK-E50 ER16.70 41 0 08 16 550 25

ER 16 0.5 - 10 24- 70 31 - 0.7 1

50 HSK-E50 ER16.100 41 0 12 16 550 25 29 100 61 38 0.8 2HSK-E50 ER25.70 41 0 08 25 550 25 ER 25 1 - 16 38 - 70 31 - 1 1

p. 202

NN The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of 0.5 mm.

Supplied without collets and clamping wrenches

fig. 1

fig. 2

d3d2d1

L1

L

L2

01

22

10

270

240

300

330

210

L

L1

d1 d2

210

330

300

240

270

01

22

10

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D’ANDREA

25

p. 204 p. 211

HSK-EPFS Balanceable face mill holder

HSK-E REF. CODE d1 d2 L L1 kg

40HSK-E40 PFS16.45 41 0 50 16 540 25 16 32 45 15 0.3HSK-E40 PFS22.46 41 0 50 22 540 25 22 40 46 17 0.5

50HSK-E50 PFS16.50 41 0 50 16 550 25 16 32 50 15 0.7HSK-E50 PFS22.50 41 0 50 22 550 25 22 40 50 17 0.9

L L1

d2d1

210

330

300

240

270

01

22

10

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TOPRUN

26

HSK-E..TR32Balanceable micrometric boring head Testarossa

HSK-E REF. CODE Ø L L1 L2 kg40 TR32 HSK-E40 45 50 032 3040 5 2.5 ~ 18 70 50 38.5 0.550 TR32 HSK-E50 45 50 032 3050 5 2.5 ~ 18 80 54 38 0.8

TR32 HSK-E..Ø 2.5 ~ 18

RPM MAX 20.000

METRIC

INCH

HSK-E REF. CODE Ø L L1 L2 lb40 TR32 HSK-E40 INCH 45 50 032 3640 5 .10 ~ .70 2.755 1.968 1.515 1.10250 TR32 HSK-E50 INCH 45 50 032 3650 5 .10 ~ .70 3.149 2.125 1.496 1.764

p. 211

INFO

p. 209 p. 204

2µmL

L1

L2

16

Ø 8

H6

ø32ø

01

22

10

270

240

300

330

210

1.5

Page 27: cuttingtoolschicago.com · Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Rd. Rockford, Illinois 61108-2749 U.S.A. Tel: 815-387-6600 Fax: 815-387-6337

D’ANDREA

27

REF. CODE Ø L L1

B1.06 57 201 05 06 000 6 ~ 8 23 21WCGT 0201.. -

TS 21TORX T06

B1.08 57 201 05 08 000 8 ~ 10 28 - TS 211B1.10 57 201 05 10 000 10 ~ 12 36 - - TPGX 0902.. CS 250 T TORX T08

REF. CODE Ø L L1 L2

B1.02 57 201 05 02 001 2.5 ~ 4 22 21 12.5B1.04 57 201 05 04 001 4 ~ 6 24 24 21

Carbide tools

B1...

B1...

Tools

p. 180-181

INFO

p. 209

Ø

96°

L2

L1

Ø 8

g5

L

Ø 8

g5

L1

L16

Ø

95°

REF. CODE Ø L

B1.12 57 201 05 12 000 12 ~ 14 42B1.14 57 201 05 14 000 14 ~ 16 48 TPGX 0902.. CS 250 T TORX T08B1.16 57 201 05 16 000 16 ~ 18 54

B1...

Tools

93°

L14

Ø Ø 8

g5

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TOPRUN

28

p. 186p. 212 p. 188-191p. 202

DIN 69871-AER - DIN 6499Balanceable collet chucks holder

ISO REF. CODE TYPE d1 d2 d3 L L1 L2 kg fig.DIN69871-A40 ER16.70 41 0 08 16 140 20

ER 16 0.5 ~ 10 24- 70 30 - 1.1 1

DIN69871-A40 ER16.120 41 0 12 16 140 20 34 120 80 40 1.3 240 DIN69871-A40 ER25.70 41 0 08 25 140 20

ER 25 1 ~ 16 38- 70 30 - 1.4 1

DIN69871-A40 ER25.140 41 0 12 25 140 20 45 140 100 50 1.8 2DIN69871-A40 ER32.75 41 0 08 32 140 20 ER 32 2 ~ 20 50 - 75 - - 1.7 1DIN69871-A50 ER25.90 41 0 10 25 150 20

ER 25 1 ~ 16 38- 90 45 - 3.1 1

DIN69871-A50 ER25.140 41 0 12 25 150 20 55 140 95 45 3.4 250 DIN69871-A50 ER32.100 41 0 10 32 150 20

ER 32 2 ~ 20 50- 100 55 - 3.4 1

DIN69871-A50 ER32.150 41 0 12 32 150 20 58 150 105 55 4.2 2DIN69871-A50 ER40.110 41 0 10 40 150 20 ER 40 3 ~ 26 63 - 110 65 - 3.6 1

Supplied without collets and clamping wrenches

d2

L1

L

d1270

210

240

21

0

300

330

01

2

fig. 1

NN The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of 0.5 mm.

fig. 2

d1

L

L1

L2

d3d2

210

240

270

300

330

01

22

10

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D’ANDREA

29

p. 194p. 186 p. 202 p. 212

DIN 69871-A

ISO REF. CODE d1 d2 L L1 L2 kg

40DIN69871-A40 FORCE20.75 41 0 00 20 140 20 20 48 75 55.9 60 1.3DIN69871-A40 FORCE32.105 41 0 00 32 140 20 32 66 105 - 80 2.1DIN69871-A50 FORCE20.90 41 0 00 20 150 20 20 48 90 70.9 60 3.2

50DIN69871-A50 FORCE32.100 41 0 00 32 150 20 32 66 100 80.9 100 4

High precision ultra-tight balanceable toolholder

ISO REF. CODE

40KIT K01 FORCE20 DIN40 61 0 00 20 140 20KIT K01 FORCE32 DIN40 61 0 00 32 140 20KIT K01 FORCE20 DIN50 61 0 00 20 150 20

50KIT K01 FORCE32 DIN50 61 0 00 32 150 20

d2d1

L

L1

210

330

300

240

270

01

20

12

L2

Without clamping wrench

FORCE

KIT FORCE

ULTRA-TIGHT TIGHTENING

The FORCE ultra high

tightening power is

guaranteed by the reduced

allowance.

PRECISION

The concentricity precision

is always below 5 micron.

COOLANT OUTLET

VCR 20-32 screw for coolant

passage through the tool

(see p. 202) on request.

210330

300

240

01

20

12

270 D

3xD

0

5040

30

20

1090

80

70

60

VCR 20 - 32

g.2.5

00

1∞2∞

210330

KIT K01 FORCE 20consisting of:1 FORCE 201 RC 20.061 RC 20.081 RC 20.101 RC 20.121 RC 20.161 CHV 50

KIT K01 FORCE 32consisting of:1 FORCE 321 RC 32.061 RC 32.081 RC 32.101 RC 32.121 RC 32.161 RC 32.201 RC 32.251 CHV 75

Page 30: cuttingtoolschicago.com · Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Rd. Rockford, Illinois 61108-2749 U.S.A. Tel: 815-387-6600 Fax: 815-387-6337

TOPRUN

30

p. 186p. 212 p. 203

DIN 69871-AWLD - DIN 1835-BBalanceable Weldon toolholder

ISO REF. CODE d1H5 d2 L L1 kg fig.

DIN69871-A40 WLD06.65 41 0 20 06 140 20 6 23 65 25 1 1DIN69871-A40 WLD08.65 41 0 20 08 140 20 8 25 65 25 1.1 1DIN69871-A40 WLD10.70 41 0 20 10 140 20 10 27 70 30 1.2 1

40DIN69871-A40 WLD12.70 41 0 20 12 140 20 12 34 70 30 1.3 1DIN69871-A40 WLD16.75 41 0 20 16 140 20 16 42 75 35 1.4 1DIN69871-A40 WLD20.75 41 0 20 20 140 20 20 50 75 - 1.5 1DIN69871-A40 WLD25.100 41 0 20 25 140 20 25 63 100 - 2.1 2DIN69871-A40 WLD32.110 41 0 20 32 140 20 32 70 110 - 2.7 2DIN69871-A50 WLD12.75 41 0 20 12 150 20 12 34 75 30 2.9 1DIN69871-A50 WLD16.80 41 0 20 16 150 20 16 42 80 35 3 1

50DIN69871-A50 WLD20.80 41 0 20 20 150 20 20 50 80 35 3.1 1DIN69871-A50 WLD25.105 41 0 20 25 150 20 25 63 105 60 3.7 2DIN69871-A50 WLD32.110 41 0 20 32 150 20 32 70 110 65 4 2DIN69871-A50 WLD40.115 41 0 20 40 150 20 40 80 115 - 4.2 2

fig. 2

d2d1

L1

L

20

1

210

240

270

21

0 330

300

fig. 1

d1 d2

L1

L

20

1

210

240

270

21

0 330

300

Page 31: cuttingtoolschicago.com · Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Rd. Rockford, Illinois 61108-2749 U.S.A. Tel: 815-387-6600 Fax: 815-387-6337

D’ANDREA

31

p. 186 p. 203 p. 212

DIN 69871-AWN - DIN 1835-E Balanceable Whistle Notch toolholder

ISO REF. CODE d1H5 d2 L L1 a kg fig.

DIN69871-A40 WN16.75 41 0 30 16 140 20 16 42 75 35 4 1.4 140 DIN69871-A40 WN20.75 41 0 30 20 140 20 20 50 75 - 4 1.5 1

DIN69871-A40 WN25.100 41 0 30 25 140 20 25 63 100 - 4 2.1 2DIN69871-A50 WN20.80 41 0 30 20 150 20 20 50 80 35 4 3.2 1

50 DIN69871-A50 WN25.105 41 0 30 25 150 20 25 63 105 60 4 3.8 2DIN69871-A50 WN32.105 41 0 30 32 150 20 32 70 105 60 4 4.2 2

fig. 2

L

L1

d2

a

d1

300

330

01

2

270

240

210

10

2

2° 2°

fig. 1

d1 d2

L

L1a

300

210

240

270

01

20

12

330

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TOPRUN

32

p. 186p. 212 p. 204

DIN 69871-APFSBalanceable face mill holder

ISO REF. CODE d1 d2 d3 M L L1 kg fig.DIN69871-A40 PFS16.50 41 0 50 16 140 20 16 32 - - 50 15 1.2 1DIN69871-A40 PFS22.55 41 0 50 22 140 20 22 40 - - 55 17 1.3 1

40DIN69871-A40 PFS27.60 41 0 50 27 140 20 27 50 - - 60 19 1.5 1DIN69871-A40 PFS32.65 41 0 50 32 140 20 32 60 - - 65 21.5 1.9 1DIN69871-A50 PFS22.60 41 0 50 22 150 20 22 40 - - 60 17 2.9 1

50DIN69871-A50 PFS27.60 41 0 50 27 150 20 27 50 - - 60 19 3.1 1DIN69871-A50 PFS32.60 41 0 50 32 150 20 32 60 - - 60 21.5 3.5 1DIN69871-A50 PFS40.70 41 0 50 40 150 20 40 88 66.7 M12 70 24.5 4.5 2

fig. 1

d1 d2

L L1

270

210

240

300

330

01

22

10

d3

M

L1L

d1 d2

01

22

10

6030

033

030

0

fig. 2

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D’ANDREA

33

p. 186 p. 212

DIN 69871-AFITMILL Balanceable toolholder for milling heads with threaded fitting

ISO REF. CODE M d1H6 d2 d3 L L1 L2 kgDIN69871-A40 FM8.25 41 0 85 08 140 20 15 63 25 0.9DIN69871-A40 FM8.50 41 0 86 08 140 20 M 8 8.5 13 23 88 50 7 1DIN69871-A40 FM8.75 41 0 87 08 140 20 25 113 75 1.1DIN69871-A40 FM10.25 41 0 85 10 140 20 20 63 25 0.9DIN69871-A40 FM10.50 41 0 86 10 140 20

M 10 10.5 1825 88 50

81

DIN69871-A40 FM10.75 41 0 87 10 140 20 28 113 75 1.1DIN69871-A40 FM10.100 41 0 88 10 140 20 30 138 100 1.2

40DIN69871-A40 FM12.25 41 0 85 12 140 20 23 63 25 0.9DIN69871-A40 FM12.50 41 0 86 12 140 20

M 12 12.5 2125 88 50

8.51

DIN69871-A40 FM12.75 41 0 87 12 140 20 30 113 75 1.1DIN69871-A40 FM12.100 41 0 88 12 140 20 35 138 100 1.2DIN69871-A40 FM16.25 41 0 85 16 140 20 30 63 25 1DIN69871-A40 FM16.50 41 0 86 16 140 20 33 88 50 1.2DIN69871-A40 FM16.75 41 0 87 16 140 20 M 16 17 29 35 113 75 8.5 1.3

DIN69871-A40 FM16.100 41 0 88 16 140 20 40 138 100 1.6DIN69871-A40 FM16.125 41 0 89 16 140 20 45 163 125 1.9DIN69871-A50 FM12.50 41 0 86 12 150 20 25 93 50 2.1DIN69871-A50 FM12.100 41 0 88 12 150 20

M12 12.5 2135 143 100

8.52.4

DIN69871-A50 FM12.150 41 0 90 12 150 20 45 193 150 3.7

50DIN69871-A50 FM12.200 41 0 92 12 150 20 53 243 200 4.9DIN69871-A50 FM16.50 41 0 86 16 150 20 33 93 50 2.3DIN69871-A50 FM16.100 41 0 88 16 150 20

M16 17 2940 143 100

8.52.7

DIN69871-A50 FM16.150 41 0 90 16 150 20 53 193 150 4DIN69871-A50 FM16.200 41 0 92 16 150 20 53 243 200 5.3

L

M d3

L1

d2d1

L2

270

300

330

240

210

10

20

12

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TOPRUN

34

p. 186p. 213 p. 188-191p. 202

MAS 403 BTER - DIN 6499Balanceable collet chucks holder

ISO REF. CODE TYPE d1 d2 d3 L L1 L2 kg fig.MAS403 BT30 ER16.60 41 0 10 16 130 30

ER 16 0.5 ~ 10 24- 60 25 - 0.8 1

30 MAS403 BT30 ER16.90 41 0 12 16 130 30 29 90 55 32 0.9 2MAS403 BT30 ER25.60 41 0 10 25 130 30 ER 25 1 ~ 16 38 - 60 25.5 - 1.1 1MAS403 BT40 ER16.70 41 0 08 16 140 30

ER 16 0.5 ~ 10 24- 70 30 - 1.1 1

MAS403 BT40 ER16.120 41 0 12 16 140 30 34 120 80 40 1.3 240 MAS403 BT40 ER25.70 41 0 08 25 140 30

ER 25 1 ~ 16 38- 70 30 - 1.4 1

MAS403 BT40 ER25.140 41 0 12 25 140 30 45 140 100 50 1.8 2MAS403 BT40 ER32.75 41 0 08 32 140 30 ER 32 2 ~ 20 50 - 75 32 - 1.7 1MAS403 BT50 ER25.90 41 0 10 25 150 30

ER 25 1 ~ 16 38- 90 37 - 4.2 1

MAS403 BT50 ER25.140 41 0 12 25 150 30 48 140 87 37 4.6 250 MAS403 BT50 ER32.100 41 0 10 32 150 30

ER 32 2 ~ 20 50- 100 47 - 4.6 1

MAS403 BT50 ER32.150 41 0 12 32 150 30 58 150 97 47 5.3 2MAS403 BT50 ER40.110 41 0 10 40 150 30 ER 40 3 ~ 26 63 - 110 57 - 4.7 1

L

L1

d2d1

300

330

01

20

21

210

240

270

L2

L1

L

d1 d2 d3270

240

210

12

02

10 33

030

0

fig. 1

fig. 2

Supplied without collets and clamping wrenches

NN The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of 0.5 mm.

Page 35: cuttingtoolschicago.com · Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Rd. Rockford, Illinois 61108-2749 U.S.A. Tel: 815-387-6600 Fax: 815-387-6337

D’ANDREA

35

p. 194p. 186 p. 202 p. 213

MAS 403 BTHigh precision ultra-tight balanceable toolholder

ISO REF. CODEKIT K01 FORCE20 BT40 61 0 00 20 140 30

40KIT K01 FORCE32 BT40 61 0 00 32 140 30KIT K01 FORCE20 BT50 61 0 00 20 150 30

50KIT K01 FORCE32 BT50 61 0 00 32 150 30

KIT FORCE

FORCE

ISO REF. CODE d1 d2 L L1 L2 kg

40MAS403 BT40 FORCE20.80 41 0 00 20 140 30 20 48 80 53.5 60 1.4MAS403 BT40 FORCE32.90 41 0 00 32 140 30 32 66 90 65 80 1.9MAS403 BT50 FORCE20.95 41 0 00 20 150 30 20 48 95 57 60 2.6

50MAS403 BT50 FORCE32.105 41 0 00 32 150 30 32 66 105 67 100 3.1

L1

L

d1 d2270

240

300

330

210

21

02

10

L2

Supplied without clamping wrenches

KIT K01 FORCE 20consisting of:1 FORCE 201 RC 20.061 RC 20.081 RC 20.101 RC 20.121 RC 20.161 CHV 50

KIT K01 FORCE 32consisting of:1 FORCE 321 RC 32.061 RC 32.081 RC 32.101 RC 32.121 RC 32.161 RC 32.201 RC 32.251 CHV 75

ULTRA-TIGHT TIGHTENING

The FORCE ultra high

tightening power is

guaranteed by the reduced

allowance.

PRECISION

The concentricity precision

is always below 5 micron.

COOLANT OUTLET

VCR 20-32 screw for coolant

passage through the tool

(see p. 202) on request.

270

21

02

10

240

300

330210

60

70

80

90 10

20

30

4050

0

D

3xD

VCR 20 - 32

330210

2∞1∞

00

g.2.5

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TOPRUN

36

p. 186p. 213 p. 203

L1

L

d2d1270

240

210

12

02

10 33

030

0

L1

L

d1 d2270

240

210

12

02

10 33

030

0

MAS 403 BTWLD - DIN 1835-BBalanceable Weldon toolholder

BT REF. CODE d1H5 d2 L L1 kg fig.

MAS403 BT40 WLD06.65 41 0 20 06 140 30 6 23 65 25 1 1MAS403 BT40 WLD08.65 41 0 20 08 140 30 8 25 65 25 1.1 1MAS403 BT40 WLD10.70 41 0 20 10 140 30 10 27 70 30 1.2 1

40MAS403 BT40 WLD12.70 41 0 20 12 140 30 12 34 70 30 1.3 1MAS403 BT40 WLD16.75 41 0 20 16 140 30 16 42 75 35 1.4 1MAS403 BT40 WLD20.75 41 0 20 20 140 30 20 50 75 48 1.5 1MAS403 BT40 WLD25.100 41 0 20 25 140 30 25 63 100 - 2.1 2MAS403 BT40 WLD32.110 41 0 20 32 140 30 32 70 110 - 2.8 2MAS403 BT50 WLD12.85 41 0 20 12 150 30 12 34 85 32 4.1 1MAS403 BT50 WLD16.90 41 0 20 16 150 30 16 42 90 37 4.2 1

50MAS403 BT50 WLD20.90 41 0 20 20 150 30 20 50 90 37 4.4 1MAS403 BT50 WLD25.115 41 0 20 25 150 30 25 63 115 62 4.9 2MAS403 BT50 WLD32.115 41 0 20 32 150 30 32 70 115 62 5.4 2MAS403 BT50 WLD40.125 41 0 20 40 150 30 40 80 125 - 5.8 2

fig. 1

fig. 2

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D’ANDREA

37

p. 186 p. 203 p. 213

d1

L1

L

a

d2

300

330

01

20

21

210

240

270

d1 d2

L

L1

a

300

330

01

20

21

210

240

270

2° 2°

MAS 403 BTWN - DIN 1835-E Balanceable Whistle Notch toolholder

BT REF. CODE d1H5 d2 L L1 a kg fig.

MAS403 BT40 WN16.75 41 0 30 16 140 30 16 42 75 35 4 1.4 140 MAS403 BT40 WN20.75 41 0 30 20 140 30 20 50 75 - 4 1.5 1

MAS403 BT40 WN25.100 41 0 30 25 140 30 25 63 100 - 4 2.1 2MAS403 BT50 WN20.90 41 0 30 20 150 30 20 50 90 37 4 3.6 1

50 MAS403 BT50 WN25.110 41 0 30 25 150 30 25 63 110 57 4 4.1 1MAS403 BT50 WN32.115 41 0 30 32 150 30 32 70 115 62 4 4.8 2

fig. 1

fig. 2

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TOPRUN

38

p. 186p. 213 p. 204

MAS 403 BTPFSBalanceable face mill holder

BT REF. CODE d1 d2 d3 M L L1 kg fig.

30MAS403 BT30 PFS16.45 41 0 50 16 130 30 16 32 - - 45 15 0.9 1MAS403 BT30 PFS22.45 41 0 50 22 130 30 22 39.5 - - 45 17 1 1MAS403 BT40 PFS16.50 41 0 50 16 140 30 16 32 - - 50 15 1.2 1MAS403 BT40 PFS22.55 41 0 50 22 140 30 22 40 - - 55 17 1.3 1

40MAS403 BT40 PFS27.60 41 0 50 27 140 30 27 50 - - 60 19 1.5 1MAS403 BT40 PFS32.65 41 0 50 32 140 30 32 60 - - 65 21.5 1.9 1MAS403 BT50 PFS22.65 41 0 50 22 150 30 22 40 - - 65 17 4 1

50MAS403 BT50 PFS27.65 41 0 50 27 150 30 27 50 - - 65 19 4.1 1MAS403 BT50 PFS32.70 41 0 50 32 150 30 32 60 - - 70 21.5 4.3 1MAS403 BT50 PFS40.75 41 0 50 40 150 30 40 88 66.7 M12 75 24.5 5 2

fig. 2

d3

M

L

d1 d2

L1

300

330

030

60

01

22

10

fig. 1

L1

d2d1

L

270

240

210

12

02

10 33

030

0

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D’ANDREA

39

p. 186 p. 213

MAS 403 BTFITMILL Balanceable toolholder for milling heads with threaded fitting

BT REF. CODE M d1H6 d2 d3 L L1 L2 kg

MAS403 BT40 FM8.25 41 0 85 08 140 30 15 64 25 0.9MAS403 BT40 FM8.50 41 0 86 08 140 30 M 8 8.5 13 23 89 50 7 1MAS403 BT40 FM8.75 41 0 87 08 140 30 25 114 75 1.1MAS403 BT40 FM10.25 41 0 85 10 140 30 20 64 25 0.9MAS403 BT40 FM10.50 41 0 86 10 140 30

M 10 10.5 1825 89 50

81

MAS403 BT40 FM10.75 41 0 87 10 140 30 28 114 75 1.1MAS403 BT40 FM10.100 41 0 88 10 140 30 30 139 100 1.2

40 MAS403 BT40 FM12.25 41 0 85 12 140 30 23 64 25 0.9MAS403 BT40 FM12.50 41 0 86 12 140 30 25 89 50 1MAS403 BT40 FM12.75 41 0 87 12 140 30

M 12 12.5 2130 114 75

8.51.1

MAS403 BT40 FM12.100 41 0 88 12 140 30 35 139 100 1.2MAS403 BT40 FM16.25 41 0 85 16 140 30 30 64 25 1MAS403 BT40 FM16.50 41 0 86 16 140 30 33 89 50 1.2

MAS403 BT40 FM16.75 41 0 87 16 140 30 M 16 17 29 35 114 75 8.5 1.3MAS403 BT40 FM16.100 41 0 88 16 140 30 40 139 100 1.6MAS403 BT40 FM16.125 41 0 89 16 140 30 45 164 125 1.9MAS403 BT50 FM12.50 41 0 86 12 150 30 25 102 50 2.1MAS403 BT50 FM12.100 41 0 88 12 150 30

M12 12.5 2135 152 100

8.52.4

MAS403 BT50 FM12.150 41 0 90 12 150 30 45 202 150 3.7

50 MAS403 BT50 FM12.200 41 0 92 12 150 30 53 252 200 4.9MAS403 BT50 FM16.50 41 0 86 16 150 30 33 102 50 2.3MAS403 BT50 FM16.100 41 0 88 16 150 30

M16 17 2940 152 100

8.52.7

MAS403 BT50 FM16.150 41 0 90 16 150 30 53 202 150 4MAS403 BT50 FM16.200 41 0 92 16 150 30 53 252 200 5.3

L

M d3

L1

L2

d2d1

10

20

12

270

300

330

240

210

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TOPRUN

40

p. 214 p. 202

CAT INCH

ER - DIN 6499Balanceable collet chucks holder

CAT REF. CODE TYPE d1 d2 d3 L L1 L2 kg fig.CAT40 UNC ER16.80 41 0 10 16 140 45

ER16 1/64 - 3/8 24- 80 40 - 1 1

CAT40 UNC ER16.120 41 0 12 16 140 45 34 120 80 40 1.2 240 CAT40 UNC ER25.90 41 0 10 25 140 45

ER25 1/32 - 5/8 38- 90 50 - 1.2 1

CAT40 UNC ER25.140 41 0 12 25 140 45 42 140 100 50 1.7 2CAT40 UNC ER32.100 41 0 10 32 140 45 ER32 5/64 - 3/4 50 - 100 - - 1.4 1CAT50 UNC ER32.100 41 0 10 32 150 45

ER32 5/64 - 3/4 50- 100 63.5 - 3.5 1

CAT50 UNC ER32.150 41 0 12 32 150 45 62 150 113.5 55 3.7 250

CAT50 UNC ER40.110 41 0 10 40 150 45ER40 1/8 - 1 63

- 110 73.5 - 4 1CAT50 UNC ER40.160 41 0 12 40 150 45 67 160 123.5 65 4.2 2

d2

L1

d1

L

21

02

10

270

240

300

330

210

fig. 1

Supplied without collets and clamping wrenches

NN The ring-nuts of the Toprun spindles allow the use of the ER collets with a working range of 0.5 mm.

210

330

300

240

270

01

20

12

d3

L2

d2d1

L

L1

fig. 2

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D’ANDREA

41

p. 194 p. 202 p. 214

CAT INCH

High precision ultra-tight balanceable toolholder

CAT REF. CODE

40KIT K01 FORCE 3/4 CAT40 61 0 00 19 140 45KIT K01 FORCE 1-1/4 CAT40 61 0 00 31 140 45

50 KIT K01 FORCE 1-1/4 CAT50 61 0 00 31 150 45

KIT FORCE

FORCE

CAT REF. CODE d1 d2 L L1 L2 lb

40CAT40 UNC FORCE 3/4.75 41 0 00 19 140 45 .75 1.890 2.953 2.166 2.363 2.867CAT40 UNC FORCE 1-1/4.105 41 0 00 31 140 45 1.25 2.599 4.134 - 3.150 3.969

50 CAT50 UNC FORCE 1-1/4.100 41 0 00 31 150 45 1.25 2.599 3.937 3.544 3.150 6.615

Without clamping wrench

L1

d2d1

L

210

330

300

240

270

01

21

20

L2

0

5040

30

20

1090

80

70

60

01

20

12

210330

300

240

270

D

3xD

KIT K01 FORCE 3/4consisting of:1 FORCE 3/41 RC 3/4.1/41 RC 3/4.5/161 RC 3/4.3/81 RC 3/4.1/21 RC 3/4.5/81 CHV 50

KIT K01 FORCE 1-1/4consisting of:1 FORCE 1-1/41 RC 1-1/4.3/81 RC 1-1/4.1/21 RC 1-1/4.5/81 RC 1-1/4.3/41 RC 1-1/4.11 CHV 75

ULTRA-TIGHT TIGHTENING

The FORCE ultra high

tightening power is

guaranteed by the reduced

allowance.

PRECISION

The concentricity precision

is always below 5 micron.

COOLANT OUTLET

VCR 3/4, - VCR 1-1/4 screw for

coolant passage through the

tool (see p. 202) on request.

VCR 3/4VCR 1-1/4

330210

2∞1∞

00

g.2.5

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TOPRUN

42

p. 214 p. 203

d1 d2

L

L1

01

2

210

330

300

240

270

01

2

CAT INCH

WLDBalanceable Weldon toolholder

CAT REF. CODE d1 d2 L L1 lb fig.CAT40 UNC WLD 3/8.70 41 0 20 09 140 45 .375 1.063 2.756 1.182 1.985 1CAT40 UNC WLD 1/2.70 41 0 20 13 140 45 .500 1.339 2.756 1.182 2.646 1

40CAT40 UNC WLD 5/8.75 41 0 20 15 140 45 .625 1.654 2.953 1.378 2.867 1CAT40 UNC WLD 3/4.75 41 0 20 19 140 45 .750 1.890 2.953 - 3.087 1CAT40 UNC WLD 1.105 41 0 20 26 140 45 1.000 2.205 4.134 - 4.190 2CAT40 UNC WLD 1-1/4.110 41 0 20 31 140 45 1.250 2.500 4.331 - 5.072 2CAT50 UNC WLD 3/4.75 41 0 20 19 150 45 .750 1.890 2.953 1.516 7.277 1

50 CAT50 UNC WLD 1.100 41 0 20 26 150 45 1.000 2.205 3.937 2.500 8.379 2CAT50 UNC WLD 1-1/4.100 41 0 20 31 150 45 1.250 2.500 3.937 2.500 8.820 2

fig. 1

fig. 2

d1 d2

L

L1

210

330

300

240

270

01

20

12

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D’ANDREA

43

p. 204 p. 214

CAT INCH

PFS Balanceable face mill holder

CAT REF. CODE d1 d2 L L1 lbCAT40 UNC PFS 3/4.55 41 0 50 19 140 45 .750 1.575 2.166 0.611 2.646

40 CAT40 UNC PFS 1.60 41 0 50 26 140 45 1.000 1.969 2.363 0.611 3.087CAT40 UNC PFS 1-1/4.70 41 0 50 31 140 45 1.250 2.363 2.756 0.611 3.969CAT50 UNC PFS 3/4.55 41 0 50 19 150 45 .750 1.575 2.166 0.611 7.056CAT50 UNC PFS 1.60 41 0 50 26 150 45 1.000 1.969 2.363 0.611 7.497

50CAT50 UNC PFS 1-1/4.70 41 0 50 31 150 45 1.250 2.363 2.756 0.611 8.379CAT50 UNC PFS 1-1/2.70 41 0 50 38 150 45 1.500 3.465 2.756 0.867 10.364

d1 d2

L L1

210

330

300

240

270

01

20

12

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MODULHARD’ANDREA

High precision modular toolholder system

300°

030

°60

°33

g.6

01°

2°g.

60

1°2°

21024

027

030

0330

01

22

10

ARBORS EXTENSIONS REDUCTIONS

AND COOLANT FEED

CHUCKING TOOLS

p. 49-61 p. 62 p. 117

p. 49-61p. 186

p. 186

p. 186

p. 63 p. 117

p. 118-119

p. 49-61

p. 64

p. 120

p. 49-61 p. 66-67

p. 65

p. 65 p. 121

p. 49-61 p. 124

p. 122

p. 49-61 p. 125

p. 123

p. 123

p. 188

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MODULHARD’ANDREA

High precision modular toolholder system

Index

BF

RD AENA'D

50/40.100MADE YLATIIN

¯ 48-630.002

05

0.1

0.00

263

TR

MRD

AE

NA '

DM

AD

E YL

AT

IIN

BF

RD AENA'D

50/40.100MADE YLATIIN

¯ 48-630.002

BF

RD AENA'D

50/40.100MADE YLATIIN

¯ 48-630.002

HS

TR

MNI

ITA

LYED

AM50

D'A

NE

AD

R

0.00

2ø330°

300°

270°

240°

210°

02°

2°1°

01°

NIIT

ALY

ED

AM

32

D'A

NE

AD

R

TR

MH

S

0.00

2

210°

240°

300°

330°

01°

2°0

1°2°

270°

HEADS AND DOUBLE-BIT

BORING BARS

p. 70

p. 82

p. 70

p. 83

p. 71-73

p. 83

p. 74-75p. 89-92

p. 86

p. 87

p. 88

p. 84-85

p. 76-77

p. 79

p. 93

p. 112-115p. 180-181

KIT

p. 180-181

p. 96

p. 98

p. 100

p. 102

p. 104

p. 108-109

p. 110

INFO

p. 208-209

WinTool

p. 218

TESTAROSSA AND

BORING BARS

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MODULHARD’ANDREA

46

What is MHD’?

A modular toolholder

system for boring, milling,

drilling, tapping.

A rigid high precision system,

conceived and manufactured

with the most advanced

design and production

facilities, backed by an

experience over many

decades in boring operations.

A system of extreme

flexibility and simplicity

suitable for machine tools,

machining centres and

flexible manufacturing

systems.

A system for machining to

closest tolerances with a

high degree of surface

finish.

A system with a patented

cylindrical-conical coupling

and radial expanding pin

ensuring maximum rigidity

and concentricity in boring

and milling jobs.

A system with internal

coolant supply in all its

components.

A system available in 8 sizes

with full interchangeability

of all components.

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D’ANDREA

47

The MHD’ coupling

S

Ø m

1

Ø d

1

MHD’ Ø d1 Ø m1 S NmMHD’ 16 16 10 2,5 2 - 2,5MHD’ 20 20 13 3 4 - 4,5MHD’ 25 25 16 3 6,5 - 7,5MHD’ 32 32 20 4 7 - 8MHD’ 40 40 25 5 16 - 18MHD’ 50 50 32 6 30 - 35MHD’ 63 63 42 8 80 - 90MHD’ 80 80 42 8 80 - 90

SIZES AND DRIVING TORQUE

The MHD’ coupling is the

heart of the tool system as it

ensures utmost rigidity and

concentricity during milling

and boring operations. This

is achieved by the

cylindrical-conical fit and by

a radial expanding bolt for

clamping and driving.

FITTING INSTRUCTIONS

• The conical and

cylindrical surfaces

should be carefully

cleaned before assembly.

This will ensure good

rigidity and coaxiality

and prevent any damage

to the surfaces.

• Assembly

-Secure the arbor to a

rigid support.

-Fit the required

component (adaptor,

extension, double-bit

boring bar, boring head

etc.) to the arbor

ensuring that the radial

expanding pin does not

project from the

cylindrical part.

-Clamp the component

by turning the radial pin

clockwise with the

hexagonal wrench

provided or with a

torque wrench.

Recommended torque:

MHD’ 16 = 2 – 2,5 Nm

MHD’ 20 = 4 – 4,5 Nm

MHD’ 25 = 6,5 – 7,5 Nm

MHD’ 32 = 7 – 8 Nm

MHD’ 40 = 16 – 18 Nm

MHD’ 50 = 30 – 35 Nm

MHD’ 63 = 80 – 90 Nm

MHD’ 80 = 80 – 90 Nm

• Disassembly

-Secure the arbor to a rigid

support.

-Unlock the radial pin by

turning it

counterclockwise.

• The above operations

should be carried out

using suitable tools.

MAINTENANCE

• The conical and

cylindrical surfaces of

each component should

be cleaned and

lubricated at periodic

intervals.

• The expanding radial pin

should be treated regularly

with an anti-souff lubricant.

• The slide guideway

of the micrometric

boring bars should be

cleaned and lubricated

at periodic intervals.

• The assembly tools

should be maintained

in perfect condition.

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MODULHARD’ANDREA

48

Arbors Extensions Reductions

ARBORS

Arbors are manufactured in

accordance with

DIN 69871 A-B, MAS 403

BT, DIN 2080, ANSI-CAT,

DIN 69893-A and are made

of carburized steel,

hardened and ground to

AT3 tolerance. They are

available in three sizes,

MHD’ 50, MHD’ 63 and

MHD’ 80.

Taper ISO 40 is

recommended for size

MHD’ 50 only. Arbor

size MHD’ 80 is

recommended for heavy

milling and for bores

deeper than 250 mm

and exceeding 125 mm

diameter.

Special arbors areavailable on request.

EXTENSIONS

Extensions of various

lengths are available for

each MHD’ size, allowing

greater flexibility in

machining depth.

REDUCTIONS

MHD’ components of a

smaller size can be used by

means of adaptor sleeves

which allow greater

interchangeability and

ensure tool rigidity.

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D’ANDREA

49

DIN 69893HSK-A Arbors

HSK-A REF. CODE MHD’ d1 L L1 kg50 HSK-A50 MHD’50.66 41 6 50 15 050 20 50 66 - 0.6

63HSK-A63 MHD’50.66 41 6 50 15 063 20 50 66 40 0.9HSK-A63 MHD’63.75 41 6 63 15 063 20 63 75 - 1.1HSK-A80 MHD’50.70 41 6 50 15 080 20 50 70 44 1.5

80 HSK-A80 MHD’63.80 41 6 63 15 080 20 63 80 54 1.8HSK-A80 MHD’80.86 41 6 80 15 080 20 80 86 - 2.1HSK-A100 MHD’50.72 41 6 50 15 100 20 50 72 43 2.4

100 HSK-A100 MHD’63.82 41 6 63 15 100 20 63 82 53 2.7HSK-A100 MHD’80.88 41 6 80 15 100 20 80 88 59 3

Supplied with coolant tube

L1

L

MHD

' d1

1)

1) Cutting edge position

HSK-A REF. CODE MHD’ d1 L L1 kg63 HSK-A63 MHD’50.120 41 6 50 15 063 28 50 120 94 1.7

HSK-A100 MHD’50.120 41 6 50 15 100 28 50 120 91 3.2100 HSK-A100 MHD’63.150 41 6 63 15 100 28 63 150 121 4.5

HSK-A100 MHD’80.180 41 6 80 15 100 28 80 180 151 6.5

Supplied with coolant tube

LL1

MHD

'd1

1)

1) Cutting edge position

p. 187 p. 211

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MODULHARD’ANDREA

50

p. 186p. 212

ISO REF. CODE MHD’ d1 L L1 kg

30DIN69871-A30 MHD’32.30 41 6 32 01 030 20 32 30 10.5 0.4DIN69871-A30 MHD’50.60 41 6 50 01 030 20 50 60 - 0.6

40DIN69871-A40 MHD’50.48 41 6 50 01 040 20 50 48 29 0.9DIN69871-A40 MHD’63.80 41 6 63 01 040 20 63 80 - 1.5DIN69871-A45 MHD’50.48 41 6 50 01 045 20 50 48 29 1.7

45 DIN69871-A45 MHD’63.60 41 6 63 01 045 20 63 60 41 1.9DIN69871-A45 MHD’80.66 41 6 80 01 045 20 80 66 - 2.2DIN69871-A50 MHD’50.48 41 6 50 01 050 20 50 48 29 2.7

50 DIN69871-A50 MHD’63.56 41 6 63 01 050 20 63 56 37 2.8DIN69871-A50 MHD’80.62 41 6 80 01 050 20 80 62 43 3.4

ISO 7388/1DIN 69871Arbors

AD

1) Cutting edge position

L1

L

MHD

’ d1

1)

ISO REF. CODE MHD’ d1 L L1 kg40 DIN69871-AD+B40 MHD’50.120 41 6 50 01 040 28 50 120 101 1.7

DIN69871-AD+B50 MHD’50.120 41 6 50 01 050 28 50 120 101 3.550 DIN69871-AD+B50 MHD’63.150 41 6 63 01 050 28 63 150 131 5

DIN69871-AD+B50 MHD’80.180 41 6 80 01 050 28 80 180 161 6.9

AD+B

1) Cutting edge position

20° MHD

' d1

L1

L

1)

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D’ANDREA

51

p. 186 p. 212

B

ISO 7388/1DIN 69871 Arbors

ISO REF. CODE MHD’ d1 L L1 kg

40DIN69871-B40 MHD’50.48 41 6 50 01 040 21 50 48 29 0.9DIN69871-B40 MHD’63.80 41 6 63 01 040 21 63 80 - 1.5DIN69871-B45 MHD’50.48 41 6 50 01 045 21 50 48 29 1.7

45 DIN69871-B45 MHD’63.60 41 6 63 01 045 21 63 60 41 1.9DIN69871-B45 MHD’80.66 41 6 80 01 045 21 80 66 - 2.2DIN69871-B50 MHD’50.48 41 6 50 01 050 21 50 48 29 2.7

50 DIN69871-B50 MHD’63.56 41 6 63 01 050 21 63 56 37 2.8DIN69871-B50 MHD’80.62 41 6 80 01 050 21 80 62 43 3.4

20° MHD

' d1

L1

1)

L

1) Cutting edge position

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MODULHARD’ANDREA

52

p. 186p. 213

MAS 403 BTArbors

ISO REF. CODE MHD’ d1 L L1 kg

30MAS403-BT30 MHD’32.32 41 6 32 01 030 30 32 32 10.6 0.5MAS403-BT30 MHD’50.60 41 6 50 01 030 30 50 60 - 0.7

35 MAS403-BT35 MHD’50.60 41 6 50 01 035 30 50 60 36 0.8

40MAS403-BT40 MHD’50.48 41 6 50 01 040 30 50 48 21 0.9MAS403-BT40 MHD’63.66 41 6 63 01 040 30 63 66 - 1.2MAS403-BT45 MHD’50.62 41 6 50 01 045 30 50 62 29 1.7

45 MAS403-BT45 MHD’63.70 41 6 63 01 045 30 63 70 37 2.3MAS403-BT45 MHD’80.70 41 6 80 01 045 30 80 70 37 2.7MAS403-BT50 MHD’50.66 41 6 50 01 050 30 50 66 28 3.5

50 MAS403-BT50 MHD’63.75 41 6 63 01 050 30 63 75 37 3.7MAS403-BT50 MHD’80.75 41 6 80 01 050 30 80 75 37 4

ISO REF. CODE MHD’ d1 L L1 kg40 MAS403-BT40B MHD’50.120 41 6 50 01 040 38 50 120 93 1.9

MAS403-BT50B MHD’50.120 41 6 50 01 050 38 50 120 82 4.250 MAS403-BT50B MHD’63.150 41 6 63 01 050 38 63 150 112 5.8

MAS403-BT50B MHD’80.180 41 6 80 01 050 38 80 180 142 7.5

1) Cutting edge position

1) Cutting edge position

B

20° MHD

' d1

L1L

1)

L1L

MHD

' d1

1)

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D’ANDREA

53

p. 186 p. 213

MAS 403 BTArbors

ISO REF. CODE MHD’ d1 L L1 kg

40MAS403-BT40B MHD’50.48 41 6 50 01 040 31 50 48 21 0.9MAS403-BT40B MHD’63.66 41 6 63 01 040 31 63 66 - 1.2MAS403-BT50B MHD’50.66 41 6 50 01 050 31 50 66 28 3.5

50 MAS403-BT50B MHD’63.75 41 6 63 01 050 31 63 75 37 3.7MAS403-BT50B MHD’80.75 41 6 80 01 050 31 80 75 37 4

1) Cutting edge position

B

L1

L

MHD

' d1

1)

20°

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MODULHARD’ANDREA

54

ANSI/CATArbors

ISO REF. CODE MHD’ d1 L L1 M lb

40ANSI/CAT40 MHD’50.66 41 6 50 01 040 40 50 2.599 1.851

M162.426

ANSI/CAT40 MHD’63.100 41 6 63 01 040 40 63 3.937 - 4.190ANSI/CAT45 MHD’50.48 41 6 50 01 045 40 50 1.890 1.142 3.749

45 ANSI/CAT45 MHD’63.75 41 6 63 01 045 40 63 2.953 2.205 M20 4.631ANSI/CAT45 MHD’80.80 41 6 80 01 045 40 80 3.150 - 5.954ANSI/CAT50 MHD’50.48 41 6 50 01 050 40 50 1.890 1.142 6.395

50 ANSI/CAT50 MHD’63.56 41 6 63 01 050 40 63 2.205 1.145 M24 6.395ANSI/CAT50 MHD’80.62 41 6 80 01 050 40 80 2.441 1.693 7.056

ANSI/CATMETRIC

1) Cutting edge position

1)

MHD

' d1

L1

M

L

p. 214

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D’ANDREA

55

ANSI/CATArbors

ISO REF. CODE MHD’ d1 L L1 M lb

40CAT40UNC MHD’50.66 41 6 50 01 040 45 50 2.599 1.851

UNC 5/8 - 112.426

CAT40UNC MHD’63.100 41 6 63 01 040 45 63 3.937 - 4.190CAT45UNC MHD’50.48 41 6 50 01 045 45 50 1.890 1.143 3.749

45 CAT45UNC MHD’63.75 41 6 63 01 045 45 63 2.953 2.295 UNC 3/4 - 10 4.631CAT45UNC MHD’80.80 41 6 80 01 045 45 80 3.150 - 5.594CAT50UNC MHD’50.48 41 6 50 01 050 45 50 1.890 1.142 6.395

50 CAT50UNC MHD’63.56 41 6 63 01 050 45 63 2.205 1.457 UNC 1 - 8 6.395CAT50UNC MHD’80.62 41 6 80 01 050 45 80 2.441 1.693 7.056

CATINCH

1) Cutting edge position

1)

MHD

' d1

L1

M

L

ISO REF. CODE MHD’ d1 L L1 M lb40 CAT40UNC MHD’50.120 41 6 50 01 040 49 50 4.724 3.976 UNC 5/8 - 1 4.55

CAT50UNC MHD’50.120 41 6 50 01 050 49 50 4.724 3.976 9.3750 CAT50UNC MHD’63.150 41 6 63 01 050 49 63 5.905 5.157 UNC 1 - 8 13.39

CAT50UNC MHD’80.180 41 6 80 01 050 49 80 7.086 6.338 18.48

1) Cutting edge position

p. 214

L1

L

MHD

'd1

1)

M

CATINCH

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MODULHARD’ANDREA

56

DIN 2080-A ‘OTT’

NMTB

ISO REF. CODE MHD’ d1 L L1 M kg30 DIN2080-A30 MHD’50.58 41 6 50 01 030 00 50 58 - M12 0.6

40DIN2080-A40 MHD’50.48 41 6 50 01 040 00 50 48 36.5

M160.9

DIN2080-A40 MHD’63.60 41 6 63 01 040 00 63 60 - 1.2DIN2080-A45 MHD’50.48 41 6 50 01 045 00 50 48 33 1.6

45 DIN2080-A45 MHD’63.60 41 6 63 01 045 00 63 60 45 M20 1.9DIN2080-A45 MHD’80.66 41 6 80 01 045 00 80 66 - 2.2DIN2080-A50 MHD’50.48 41 6 50 01 050 00 50 48 33 2.6

50 DIN2080-A50 MHD’63.56 41 6 63 01 050 00 63 56 41 M24 2.7DIN2080-A50 MHD’80.60 41 6 80 01 050 00 80 60 45 3.2

ISO REF. CODE MHD’ d1 L L1 M kg

40NMTB40 MHD’50.48 41 6 50 01 040 05 50 48 36.5

UNC 5/8 - 110.9

NMTB40 MHD’63.60 41 6 63 01 040 05 63 60 - 1.2NMTB50 MHD’50.48 41 6 50 01 050 05 50 48 33 2.6

50 NMTB50 MHD’63.56 41 6 63 01 050 05 63 56 41 UNC 1 - 8 2.7NMTB50 MHD’80.60 41 6 80 01 050 05 80 60 45 3.2

1) Cutting edge position

1) Cutting edge position

L1

L

MHD

' d1

1)

MM

MHD

' d1

L

L1

1)

Arbors

p. 215

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D’ANDREA

57MORSE REF. CODE MHD’ d1 L M kg4 MORSE4-A MHD’50.63 41 6 50 03 004 00

50 63M16

0.94 SIP MORSE4-A SIP MHD’50.63 41 6 50 03 004 01 M14

MORSE REF. CODE MHD’ d1 L kg4 MORSE4-B MHD’50.56 41 6 50 02 004 00 50 56 0.95 MORSE5-B MHD’63.65 41 6 63 02 005 00 63 65 1.5

DIN 228/A 2207

DIN 228/B 1806

MHD

' d1

L

M

MHD

' d1

L

Arbors

p. 216

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MODULHARD’ANDREA

58

p. 217

L1

L

d2 h5

MHD

' d1

d2 h6

L1

L

MHD

' d1

fig. 2

fig. 1

Arbors

REF. CODE MHD’ d1 L M kgR 8 (M12) 41 6 50 05 008 00 50 50 M12x1.75 0.8R 8 (UNF 7/16-20) 41 6 50 05 008 05 50 50 UNF 7/16 - 20 0.8

R8METRIC/INCH

BR

1) Cutting edge position

METRIC

M

L

MHD

’ d1

1)

INCH

REF. CODE MHD’ d1 L L1 d2 fig. kgBR 16/16.100 65 70 816 0100 1 16 100 66 16 1 0.15BR 20/20.125 65 70 820 0125 1 20 125 85 20 1 0.3BR 25/32.35 41 6 32 08 025 00 32 100 35 25 2 0.7BR 32/50.60 41 6 50 08 032 00 50 140 60 32 2 1

REF. CODE MHD’ d1 L L1 d2 fig. lbBR 1 32.35 41 6 32 08 025 05 32 3.937 1.378 1.000 2 1.54BR 1-1/4 50.60 41 6 50 08 032 05 50 5.511 2.362 1.250 2 2.20

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D’ANDREA

59

Arbors

REF. CODE MHD’ d1 d2 d3 d4 d5 L L1 L2 M kgDIN 2079-40.50 41 6 50 20 040 00 50 90 88.89 110 66.7 35 10 21 M12 1.8DIN 2079-40.63 41 6 63 20 040 00 63 90 88.89 110 66.7 47 10 31 M12 2DIN 2079-50.63 41 6 63 20 050 00 63 135 128.57 150 101.6 45 12 31 M16 5.4DIN 2079-50.80 41 6 80 20 050 00 80 135 128.57 150 101.6 50 12 36 M16 5.3

DIN 2079

MR

LL1

L2

d3d4 d2

MHD

' d1

d5

M

REF. CODE MHD’ d1 d2 d3 d4 L L1 M kgMR 50/80.80 45 02 080 0106 0 63 - 80 80 50 65 45 50 M6 1.5MR 63/98.80 45 02 098 0106 0 63 - 80 98 63 80 45 60 M8 3.1MR 80/130.80 45 02 130 0124 0 63 - 80 130 80 104.6 45 80 M10 6.1

L1

d3

d2

L

MHD

' d1

-0.0

1-0

.03

M

d4

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MODULHARD’ANDREA

60

Carbide bars

CARBIDE BARS FOR

DEEP-HOLE MACHINING

D’Andrea solves the deep-

hole boring machining by

means of a wide programme

of BMD carbide bars having

diameter 16, 20, 25, 32 mm

and ending with MHD’ arbor.

BMD bars are built in three

different working lengths for

the machining of holes,

whose depth is 6.3, 8 and

10 times the diameter/bar.

BMD bars accept:

TS double-bit roughing heads,

TRM Testarossa finishing

heads and PE chucking tools

for ER collets.

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D’ANDREA

61

Carbide bars

REF. CODE MHD’ d1 d2 L L1 kgBMD 16/16.110 65 70 816 0110 5 110 66 0.3BMD 16/16.140 65 70 816 0140 5 16 16 140 91 0.4BMD 16/16.170 65 70 816 0170 5 170 126 0.5BMD 20/20.135 65 70 820 0135 5 135 85 0.6BMD 20/20.170 65 70 820 0170 5 20 20 170 120 0.75BMD 20/20.210 65 70 820 0210 5 210 160 0.9BMD 25/25.160 65 70 825 0160 5 160 110 1BMD 25/25.205 65 70 825 0205 5 25 25 205 150 1.3BMD 25/25.255 65 70 825 0255 5 255 200 1.6BMD 32/32.195 65 70 832 0195 5 195 137 2.1BMD 32/32.250 65 70 832 0250 5 32 32 250 187 2.8BMD 32/32.315 65 70 832 0315 5 315 257 3.5

REF. CODE MHD’ d1 d2 L L1 lbBMD 5/8 16.110 65 70 816 6110 5 4.330 2.598 0.66BMD 5/8 16.140 65 70 816 6140 5 16 .625 5.511 3.582 0.88BMD 5/8 16.170 65 70 816 6170 5 6.692 4.960 1.10BMD 3/4 20.135 65 70 820 6135 5 5.314 3.346 1.32BMD 3/4 20.170 65 70 820 6170 5 20 .750 6.692 4.724 1.65BMD 3/4 20.210 65 70 820 6210 5 8.267 6.299 1.98BMD 1 25.160 65 70 825 6160 5 6.299 4.330 2.20BMD 1 25.205 65 70 825 6205 5 25 1.000 8.070 5.905 2.86BMD 1 25.255 65 70 825 6255 5 10.039 7.874 3.52BMD 1-1/4 32.195 65 70 832 6195 5 7.677 5.393 4.63BMD 1-1/4 32.250 65 70 832 6250 5 32 1.250 9.842 7.362 6.17BMD 1-1/4 32.315 65 70 832 6315 5 12.401 10.118 7.71

METRIC

INCH

BMD

MHD

' d1

L

L1

Ød2h

5

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MODULHARD’ANDREA

62

p. 196

PRExtensions

REF. CODE MHD’ d1 L lbPR 16.25 65 69 016 0025 0 16 0.984 0.09PR 20.32 65 69 020 0032 0 20 1.260 0.15PR 25.25 65 69 025 0025 0

250.984 0.20

PR 25.40 65 69 025 0040 0 1.575 0.33PR 32.32 65 69 032 0032 0

321.260 0.44

PR 32.50 65 69 032 0050 0 1.968 0.66PR 40.40 65 69 040 0040 0

401.575 0.88

PR 40.63 65 69 040 0063 0 2.480 1.32

PR 50.50 65 69 050 0050 0 1.968 1.54

PR 50.80 65 69 050 0080 0 50 3.150 2.43PR 50.100 65 69 050 0100 0 3.937 3.31PR 63.63 65 69 063 0063 0 2.480 3.09PR 63.100 65 69 063 0100 0 63 3.937 4.85PR 63.125 65 69 063 0125 0 4.921 6.39PR 80.80 65 69 080 0080 0 3.150 6.61PR 80.125 65 69 080 0125 0 80 4.921 10.14PR 80.160 65 69 080 0160 0 6.299 13.45

MHD

' d1

L

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D’ANDREA

63

p. 196

RD Reductions

REF. CODE MHD’ d1 MHD’ d2 L L1 lbRD 20/16.20 65 70 020 0016 0 20 16 0.788 0.630 0.111RD 25/16.20 65 70 025 0016 0

2516 0.788 0.591 0.155

RD 25/20.25 65 70 025 0020 0 20 0.985 0.788 0.177RD 32/16.24 65 70 032 0016 0 16 0.945 0.709 0.331RD 32/20.25 65 70 032 0020 0 32 20 0.985 0.788 0.331RD 32/25.28 65 70 032 0025 0 25 1.103 0.906 0.331RD 40/16.24 65 70 040 0016 0 16 0.945 0.670 0.397RD 40/20.26 65 70 040 0020 0

4020 1.024 0.788 0.441

RD 40/25.28 65 70 040 0025 0 25 1.103 0.867 0.552

RD 40/32.32 65 70 040 0032 0 32 1.260 1.063 0.662RD 50/16.24 65 70 050 0016 0 16 0.945 0.591 0.882RD 50/20.26 65 70 050 0020 0 20 1.024 0.709 0.882RD 50/25.28 65 70 050 0025 0 50 25 1.103 0.827 0.882RD 50/32.32 65 70 050 0032 0 32 1.260 0.985 0.993

RD 50/40.36 65 70 050 0040 0 40 1.418 1.182 1.103RD 63/50.40 65 70 063 0050 0 63 50 1.575 1.339 1.985RD 80/50.45 65 70 080 0050 0 50 1.771 1.417 2.666RD 80/63.60 65 70 080 0063 0

8063 2.363 2.048 3.749

MHD

' d2

MHD

' d1

L

L1

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MODULHARD’ANDREA

64

RDReductions

REF. CODE MHD’ d1 MHD’ d2 L L1 lbRD 50/16.40 65 70 050 0016 2

161.575 1.260 0.441

RD 50/16.74 65 70 050 0016 3 2.914 2.559 0.552RD 50/20.70 65 70 050 0020 2

202.756 2.441 0.662

RD 50/20.93 65 70 050 0020 3 3.662 3.347 0.772RD 50/25.87 65 70 050 0025 2 50

253.426 3.150 1.323

RD 50/25.117 65 70 050 0025 3 4.607 4.331 1.434RD 50/32.87 65 70 050 0032 2

323.426 3.150 1.654

RD 50/32.144 65 70 050 0032 3 5.670 5.394 2.205RD 50/40.87 65 70 050 0040 2

403.426 3.150 1.985

RD 50/40.176 65 70 050 0040 3 6.930 6.693 3.969

p. 196

MHD

' d2

MHD

' d1

LL1

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D’ANDREA

65

RAV Vibration-damping reductions

REF. CODE MHD’ d1 MHD’ d2 d3 L L1 lbRAV 50/16.74 65 70 050 0016 5 16 0.689 2.914 2.559 0.882RAV 50/20.93 65 70 050 0020 5 20 0.847 3.662 3.347 1.103RAV 50/25.117 65 70 050 0025 5 50 25 1.063 4.607 4.331 1.764RAV 50/32.144 65 70 050 0032 5 32 1.378 5.670 5.433 3.087RAV 50/40.176 65 70 050 0040 5 40 1.851 6.930 6.693 5.513RAV 63/50.220 65 70 063 0050 5 63 50 2.363 8.662 8.426 12.348RAV 80/63.280 65 70 080 0063 5 80 63 3.032 11.024 10.709 23.373

p. 196

d3

MHD

' d2

L1L

MHD

' d1

REF. CODE MHD’ d1 MHD’ d2 L lbRD 50/63.56 65 70 050 0063 0 50 63 2.205 2.42

MHD

'd1

L

MHD

'd2

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MODULHARD’ANDREA

66

BLCBalancing rings

REF. CODE MHD’ de di (G6) LBLC 42.32 38 17 25 032 001 32 42 31.5 14BLC 50.40 38 17 25 040 001 40 50 39.5 15BLC 63.50 38 17 25 050 001 50 63.5 49.8 16BLC 80.63 38 17 25 063 001 63 80 62.8 18

ASSEMBLY

-Remove the plastic guard

ring

-Insert the BLC ring and

lock the A screws.

g.6

2 °1 °

0

60°

30°

0

L

dedi

A

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D’ANDREA

67

Balancing rings

0 60°30°300° 330°

2°1°0g.6g.6 0 1° 2°

1

2

4

3

0 D'A

ED

RA

N

Ø 28-38

NI

IT

AL

ED

A

25/25.50BF

YM

0.002Ø

0

2°1°0g.6

60°30°300° 330°

g.6 0 1° 2°

0 60°30°300° 330°

2°1°0g.6g.6 0 1° 2°

The BLC balancing ring,

only by setting the two

incorporated graduated

counterweights, allows to

balance, in an accurate and

economical way, the

toolholder on which it is

mounted.

The use of the BLC ring

provides the following

advantages:

• improved accuracy and

surface finish

• considerable extension of

tool life

• considerable extension of

spindle bearings life

• drastic reduction of

vibrations and noise level

in the machining centre.

The purpose of the

balancing of a toolholder is

to improve the distribution

of the masses of the

different elements in order

to produce centrifugal

forces within a prescribed

limit, when spinning at a

given spindle speed (RPM).

The balancing operation for

a toolholder has the aim to

bring the original

unbalance within the

maximum admissible level

“G” prescribed by the ISO

1940/1 standards.

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MODULHARD’ANDREA

68

Heads and double-bit boring bars

COMPONENTS

1. Setting screw

2. Tools clamp screws

3. Coolant outlets

4. Body

5. Bit holders

FEATURES

The double-bit boring bars

are simple and extremely

stable due to serrated

mating surfaces between

the bit holder and the

boring bar itself and also to

the constant spacing

between the bit holder

clamp screw and the cutting

edge.

4 3 1

5

2

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D’ANDREA

69

Heads and double-bit boring bars

ø 1

SMC SSCC

AA1

ø 2

PT SSCC

ø

SSCCSSCC

AA

ø

USE

The radial setting of the

cutting edges should be

carried out with tool

presetting equipment.

The boring bars are fitted

with two bit holders for

roughing operations

involving heavy chip

removal.

The double-bit boring bars

may include:

- (fig. a) two SSCC bit

holders on the same plane

and with the two cutting

edges set at identical radial

distance for high feed rate

roughing operations.

- (fig. b) an SSCC bit holder

and an SMCC bit holder

not at the same plane and

with the two cutting edges

set at different radial

distances for high cutting

depth roughing

operations.

- (fig. c) The boring bars are

fitted with a single bit

holder for roughing and

finishing operations

involving normal chip

removal. The serrated

surface protection plate PT

should always be fitted.

IMPORTANT NOTE

Bit holders and inserts

should be firmly fixed.

fig. a fig. b fig. c

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MODULHARD’ANDREA

70

INFO

p. 208 p. 180-181 p. 196

REF. CODE Ø MHD’ d1 d2 L L1 S… lb

BS 50/25.63 45 53 025 0063 0 28 ~ 38 0.985 2.855 2.481 S…25 • 1.323BS 50/32.80 45 53 032 0080 0 35.5 ~ 50 50 1.260 3.485 3.150 S…32-33 • • 1.764BS 50/40.100 45 53 040 0100 0 50 ~ 68 1.575 4.233 3.937 S…40-41 • • 2.646BS 63/25.100 45 54 025 0100 0

28 ~ 38 0.9854.390 3.937

S…25• • 2.426

BS 63/25.160 45 54 025 0160 0 6.752 6.300 • • 2.867BS 63/32.125 45 54 032 0125 0

35.5 ~ 50 63 1.2605.335 4.922

S…32-33• • 3.087

BS 63/32.200 45 54 032 0200 0 8.288 7.874 • • 4.190BS 63/40.160 45 54 040 0160 0

50 ~ 68 1.5756.674 6.300

S…40-41• • 4.631

BS 63/40.250 45 54 040 0250 0 10.217 9.843 • • 6.395

Heads and double-bit boring bars

TS Ø 18 ~ 200

REF. CODE Ø MHD’ d1 d2 L L1 S... lb

TS 16/16 45 55 016 0034 0 18 ~ 22 16 0.630 1.339 - S…16 • 0.111TS 20/20 45 55 020 0040 0 22 ~ 28 20 0.788 1.575 - S…20 • 0.199TS 25/25 45 55 025 0050 0 28 ~ 38 25 0.985 1.969 - S…25 • 0.441TS 32/32 45 55 032 0063 0 35.5 ~ 50 32 1.260 2.481 - S…32-33 • • 0.772TS 40/40 45 55 040 0080 0 50 ~ 68 40 1.575 3.150 - S…40-41 • • 1.544TS 50/50 45 53 050 0100 0 68 ~ 90 50 2.166 3.937 1.969 S…50 • • 3.308TS 50/63 45 53 063 0080 0 90 ~ 120 50 2.835 3.150 2.363 S…63 • • • 4.410TS 63/63 45 54 063 0125 0 90 ~ 120 63 2.835 4.922 2.481 S…63 • • • 6.615

TS 80/80 45 54 080 0140 0120 ~ 160

80 3.741 5.512 2.953S…80 • • •

11.687160 ~ 200 S…90 • • •

BS Ø 28 ~ 68

L

L1

ø

MHD

' d1

d2 ø ø

SSTCSSSCSSCCSMCC

d2

MHD

' d1

ø ø

L

L1

SSCCSMCC SSSC

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D’ANDREA

71

p. 197

INFO

p. 208

BPS Ø 200 ~ 500 Double-bit boring crossbars

REF. CODE Ø A S… 90 kgBPS 200 43 55 40 88 198 0 200 ~ 300 198 SSCC 90 5.2

SMCC 90BPS 300 43 55 40 88 298 0 300 ~ 400 298

SSSC 907.7

BPS 400 43 55 40 88 398 0 400 ~ 500 398 SSTC 90 10.1

80A

Ø 66.7

MHD

' 80

PF 80/40

n°4 M12 x 35

SSCC 90SSTC 90SSSC 90SMCC 90

Ø 4

0 H7

24

110

54

27.5

Ø

PF 80/40 excluded

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MODULHARD’ANDREA

72

Double-bit boring crossbars

INFO

p. 208 p. 197

REF. CODE Ø A S..90 kgBPS 500 43 55 60 88 494 0 500 ~ 600 494 SSCC 90 7.5BPS 600 43 55 60 88 594 0 600 ~ 700 594 SMCC 90 9BPS 700 43 55 60 88 694 0 700 ~ 800 694

SSSC 9010.5

MHD

'80

A

80

128 31.5

39.5

Ø 60

H7

91

59

PF 80/60

SMCC 90 SSSC 90 SSTC 90SSCC 90

N 4 M16 x 50

Ø 101.6

Ø

1/4

GAS

SSTC 90

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D’ANDREA

73

p. 197

INFO

p. 208

Back-facing machining

REF. CODE REF. TS/BS/BPS d d2 L

SSQC 16 47 050 05 16 261 TS 16/16 20 - 24 16 27.5SSQC 20 47 050 05 20 261 TS 20/20 23.5 - 30 20 32.5

TS 25/25 39BS 50/25.63 52

SSQC 25 47 050 05 25 261BS 63/25.100

29.5 - 40 2589

BS 63/25.160 149TS 32/32 50BS 50/32.80 67

SSQC 33 47 050 05 33 261BS 63/32.125

39 - 52 32112

BS 63/32.200 187TS 40/40 63.5BS 50/40.100 83.5

SSQC 41 47 050 05 41 261BS 63/40.160

51 - 70 40143.5

BS 63/40.250 233.5SSQC 50 47 050 05 50 261 TS 50/50 69 - 92 55 80.5

TS 50/6391 - 122 72

55.5SSQC 63 47 050 05 63 261

TS 63/63 100.5SSQC 80 47 050 05 80 261 TS 80/80 121 - 162 95 110.5

TS 80/80 161 - 202 95 110.5BPS 200 202 - 302 198BPS 300 302 - 402 298 56.5

SSQC 90 47 050 05 90 261 BPS 400 402 - 502 398BPS 500 502 - 602 494BPS 600 602 - 702 594 61.5BPS 700 702 - 802 694

SSQC… roughing

bit-holders perform

roughing machining

of holes back-facing.

The bit-holders can

be mounted on the TS

double-bit roughing heads,

on BS double-bit boring bars

and on BPS bars,

thus allowing a working

range from 20 to 802 mm

diameter. For back-facing

machining use only one

SSQC… bit-holder. In order

to protect from the chips

the part of the TS and BS

L

d2

L

d

d1

L

dd

d1 d1

d2 d2

BS... BPS...TS...

d1 min = (d+d2+1) : 2

serration groove remaining

exposed, it is advisable

to use a PT protection plate

(see p. 78).

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MODULHARD’ANDREA

74

INFO

p. 208 p. 180-181

REF. CODE Ø A1 B

SMCC 25 47 050 05 25 203 1.103 ~ 1.496 0.485 0.906CCMT 0602.. TS 25 TORX T08

SMCC 32 47 050 05 32 203 1.398 ~ 1.969 0.583 1.260SMCC 33 47 050 05 32 205 1.398 ~ 1.969 0.583 1.260

CCMT 09T3.. TS 4 TORX T15SMCC 40 47 050 05 40 203 1.969 ~ 2.678 0.737 1.575SMCC 41 47 050 05 40 205 1.969 ~ 2.678 0.737 1.575SMCC 50 47 050 05 50 205 2.678 ~ 3.544 0.855 2.126SMCC 63 47 050 05 63 203 3.544 ~ 4.725 1.052 2.776 CCMT 1204.. TS 5 TORX T25SMCC 80 47 050 05 80 203 4.725 ~ 6.300 1.248 3.721SMCC 90 47 050 05 90 203 6.300 ~ 31.496 1.248 5.119

Bit-holders for double-bit items

SMCC

SSCC

REF. CODE Ø A B

SSCC 16 47 050 05 16 201 0.709 ~ 0.867 0.315 0.591SSCC 20 47 050 05 20 201 0.867 ~ 1.103 0.374 0.748

CCMT 0602.. TS 25 TORX T08SSCC 25 47 050 05 25 201 1.103 ~ 1.496 0.493 0.906SSCC 32 47 050 05 32 201 1.398 ~ 1.969 0.591 1.260SSCC 33 47 050 05 32 204 1.398 ~ 1.969 0.591 1.260

CCMT 09T3.. TS 4 TORX T15SSCC 40 47 050 05 40 201 1.969 ~ 2.678 0.748 1.575SSCC 41 47 050 05 40 204 1.969 ~ 2.678 0.748 1.575SSCC 50 47 050 05 50 204 2.678 ~ 3.544 0.867 2.126SSCC 63 47 050 05 63 201 3.544 ~ 4.725 1.063 2.776 CCMT 1204.. TS 5 TORX T25SSCC 80 47 050 05 80 201 4.725 ~ 6.300 1.260 3.721SSCC 90 47 050 05 90 201 6.300 ~ 31.496 1.260 5.119

90˚

A

B

90 ˚A1

B

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D’ANDREA

75

p. 180-181

INFO

p. 208

Bit-holders for double-bit items

Bit-holders for back-facing machining

SSSC

SSTC

REF. CODE Ø A B

SSTC 63 47 050 05 63 206 3.544 ~ 4.725 1.063 2.776SSTC 80 47 050 05 80 206 4.725 ~ 6.300 1.260 3.721 TCMT 2204.. TS 5 TORX T25SSTC 90 47 050 05 90 206 6.300 ~ 31.496 1.260 5.119

REF. CODE Ø A B C

SSQC 16 47 050 05 16 261 0.787 ~ 0.944 0.078 0.629 0.393SSQC 20 47 050 05 20 261 0.925 ~ 1.181 0.059 0.767 0.433 CCMT 0602.. TS 25 TORX T08SSQC 25 47 050 05 25 261 1.161 ~ 1.574 0.098 0.944 0.570SSQC 33 47 050 05 33 261 1.535 ~ 2.047 0.118 1.259 0.669 CCMT 09T3.. TS 4 TORX T15SSQC 41 47 050 05 41 261 2.007 ~ 2.755 0.137 1.653 0.826SSQC 50 47 050 05 50 261 2.716 ~ 3.622 0.137 2.244 0.964SSQC 63 47 050 05 63 261 3.582 ~ 4.803 0.137 2.992 1.122 CCMT 1204.. TS 5 TORX T25SSQC 80 47 050 05 80 261 4.763 ~ 6.377 0.137 3.976 1.240SSQC 90 47 050 05 90 261 6.338 ~ 31.574 0.137 4.803 1.240

90°

A

C

B

75˚

A

B

90°

A

B

SSQC

REF. CODE Ø A B

SSSC 32 47 050 05 32 202 1.398 ~ 1.969 0.591 1.260SCMT 09T3.. TS 4 TORX T15

SSSC 40 47 050 05 40 202 1.969 ~ 2.678 1.063 1.575SSSC 50 47 050 05 50 202 2.678 ~ 3.544 0.867 2.126SSSC 63 47 050 05 63 202 3.544 ~ 4.725 1.063 2.776

SCMT 1204.. TS 5 TORX T25SSSC 80 47 050 05 80 202 4.725 ~ 6.300 1.260 3.721SSSC 90 47 050 05 90 202 6.300 ~ 31.496 1.260 5.119

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MODULHARD’ANDREA

76

p. 196

REF. CODE Ø MHD’ d1 d2 L L1 PC.. lb

TP 80/90.50 46 04 080 50 0 013.937 ~ 5.512

80 3.544 3.347 1.575PC 11.50

5.0725.512 ~ 7.914 PC 12.505.512 ~ 7.914 PC 12.50

TP 80/125.50 46 04 080 50 0 028.268 ~ 12.205

80 3.544 3.347 1.575PC 13.50

7.05612.205 ~ 16.142 PC 14.5016.142 ~ 19.685 PC 15.50

TP

Toolholder heads and toolholders

L2

L L1

d2

MHD

' d1

TU

REF. CODE MHD’ d1 L L1 L2 d2 lbTU 50/60.16 46 05 050 16 001 50 1.733 0.630 0.630 2.363 2.646TU 63/75.20 46 05 063 20 001 63 2.166 0.788 0.788 2.953 5.292TU 80/95.25 46 05 080 25 001 80 2.559 0.985 0.985 3.741 7.938

L

L1

d2

MHD

' d1

ø

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D’ANDREA

77

Toolholder heads

REF. CODE B lbPC 11.50 43 30 50 16 095 0 3.741 2.867PC 12.50 43 30 50 16 135 0 5.315 4.410PC 13.50 43 30 50 16 200 0 7.874 7.056PC 14.50 43 30 50 16 300 0 11.811 10.584PC 15.50 43 30 50 16 400 0 15.748 13.892

PC

16CA ISO5611

On request

16

50

50

20

59

B

55

REF. CODE L F B E

PTGNL 16CA-16 48 3 01 016 1 001 2.481 0.985 0.788 0.985 TNM. 1604..PCLNL 16CA-12 48 3 01 016 1 002 2.481 0.985 0.788 0.985 CNM. 1204..PSSNL 16CA-12 48 3 01 016 1 003 2.087 0.985 0.788 0.985 SNM. 1204..PSRNL 16CA-12 48 3 01 016 1 004 2.481 0.985 0.788 0.985 SNM. 1204..

L

PTGNL 16CA-16

PSSNL 16CA-12

PCLNL 16CA-12

PSRNL 16CA-12

95°

95°

90°

45°

75°

L

EE

E

L L

E

FBB F

B F B F

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MODULHARD’ANDREA

78

PT

Cover plates

REF. CODE d H L MPT 16 38 47 65 000160 16 0.276 0.552 M 3x12PT 20 38 47 65 000200 20 0.335 0.670 M 4x14PT 25 38 47 65 000250 25 0.402 0.827 M 4x16PT 32 38 47 65 000320 32 0.548 1.103 M 5x20PT 40 38 47 65 000400 40 0.685 1.378 M 6x25PT 50 38 47 65 000500 50 0.843 1.870 M 8x25PT 63 38 47 65 000630 63 1.040 2.441 M 10x30PT 80 38 47 65 000800 80 1.335 3.248 M 12x35

H

L

d

M

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D’ANDREA

79

Chamfering tools

AS...45°

REF. CODE Ø d1 d2 L lb

AS 16.45 65 56 016 0013 0 0.709 ~ 1.103 0.630 1.103 0.512 0.077AS 20.45 65 56 020 0015 0 0.867 ~ 1.260 0.788 1.260 0.591

DCMT 0702.. TS 25 TORX T080.099

AS 25.45 65 56 025 0018 0 1.103 ~ 1.693 0.985 1.693 0.709 0.220AS 32.45 65 56 032 0022 0 1.378 ~ 2.126 1.260 2.126 0.867 0.441AS 40.45 65 56 040 0030 0 1.811 ~ 2.835 1.575 2.835 1.182

DCMT 11T3.. TS 4 TORX T151.102

AS 50.45 65 56 050 0038 0 2.205 ~ 3.741 1.969 3.741 1.496 2.425AS 63.45 65 56 063 0046 0 2.953 ~ 4.922 2.481 4.922 1.811

DCMT 1504.. TS 5 TORX T255.071

AS 80.45 65 56 080 0058 0 3.741 ~ 6.496 3.150 6.496 2.284 11.466

45°�

d2

L

d1 ø m

ax

ø m

in

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MODULHARD’ANDREA

80

Testarossa and micrometric boring bars

FEATURES

High precision work to IT6

tolerance, with excellent

surface finish, is achieved

using TRM boring heads

and micrometric boring

bars. These are very

sensitive and radial

correction of 1 micron can

be effected directly on the

machine and easily read on

the vernier scale.

COMPONENTS

1. Body

2. Slide toolholder

3. Expanding radial pin

4. Micrometric vernier scale

5. Slide clamp screw

6. Coolant outlet

7. Tool clamp screw

8. Oiler

IMPORTANT NOTE

- Tool and toolholder should

be firmly fixed to the slide.

The only screws to be used

for the operations with

heads and micrometric

boring bars are those

listed at point

Components.

- The screws not listed at

the point Components

should not be touched in

order not to compromise

the correct operation of

boring bars and heads.

- Bit holders and boring

bars should be assembled

with the insert turned on

the same direction of the

vernier scale (see photo).

2 m

6 2 8

5

4

3

26

1

7

5

4

3

4

6

5

2

1

3

1

7 7

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D’ANDREA

81

Testarossa and micrometric boring bars

- Loosen the screw (5) before

the vernier setting (4).

Fix the screw (5) at the

end of the adjustment.

The POSITIVE micrometricadjustment should becarried out turning thethe verniercounterclockwise (4).

- Resume the radial

clearance between vernier

and slide toolholder every

time the vernier’s direction

of rotation is inverted.

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MODULHARD’ANDREA

82

INFO

p. 209 p. 180-181 p. 196-204

Balanceable Testarossa

B1...

REF. CODE Ø L L1 kgTRM32 HS 45 51 032 0060 1 2.5 ~ 18 60 38 0.8

METRIC

INCH

REF. CODE Ø L L1 lbTRM32 HS INCH 45 51 032 6060 1 .10 ~ .70 2.363 1.496 1.764

REF. CODE Ø L L1 L2

B1.02 57 201 05 02 001 0.099 ~ 0.158 0.867 0.827 0.493B1.04 57 201 05 04 001 0.158 ~ 0.237 0.945 0.945 0.788

Carbide tools

REF. CODE Ø L L1

B1.06 57 201 05 06 000 0.237 ~ 0.315 0.906 0.827WCGT 0201.. -

TS 21TORX T06

B1.08 57 201 05 08 000 0.315 ~ 0.394 1.103 - TS 211B1.10 57 201 05 10 000 0.394 ~ 0.473 0.418 - - TPGX 0902.. CS 250 T TORX T08

B1...

Tools

REF. CODE Ø L

B1.12 57 201 05 12 000 0.473 ~ 0.551 1.653B1.14 57 201 05 14 000 0.551 ~ 0.630 1.889 TPGX 0902.. CS 250 T TORX T08B1.16 57 201 05 16 000 0.630 ~ 0.708 2.125

B1...

Tools

210

240

270

300

330

01

22

10

Ø32

Ø 8 H

6

14

1.5

L

MHD

' 50

L1

Ø

B1...

Ø96

°

L2L1

Ø 8 g5

L

Ø 8 g

5

L1

L16

95°

93°

L14

Ø Ø 8

g5

TRM 32 HSØ 2.5 ~ 12

RPM MAX 20.000

2 mm

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D’ANDREA

83

p. 195 p. 196-204

INFO

p. 209

Balanceable Testarossa

REF. CODE Ø L kgTRM50 HS 45 51 050 0070 1 2.5 ~ 22 68.5 1.4

METRIC

INCH

REF. CODE Ø L lbTRM50 HS INCH 45 51 050 6070 1 .10 ~ .86 2.697 3.087

REF. CODE Ø L kgTRM50/50 45 50 050 0050 0 2.5 ~ 30 60 1

METRIC

INCH

REF. CODE Ø L lbTRM50/50 INCH 45 50 050 6050 0 .10 ~ 1.20 2.363 2.205

210

240

270

300

330

01

22

10

21

Ø 16H

6

4

MHD

' 50

L

Ø 50

B...

Ø

MHD

’50

L

4

Ø 16

H6

B...

Ø

TRM 50 HSØ 2.5 ~ 22

RPM MAX 20.000

TRM 50/50Ø 2.5 ~ 30 (84)

2 mm

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MODULHARD’ANDREA

84

INFO

p. 209 p. 195p. 180-181

B3...

Tools

B1...

REF. CODE Ø L1 L2

B1.02 57 201 05 02 001 0.099 ~ 0.158 0.827 0.493B1.04 57 201 05 04 001 0.158 ~ 0.237 0.945 0.827

Carbide tools

REF. CODE Ø L L1

B3.06 57 201 05 06 001 0.237 ~ 0.315 1.142 0.827WCGT 0201.. -

TS 21TORX T06

B3.08 57 201 05 08 001 0.315 ~ 0.394 1.418 1.103 TS 211B3.10 57 201 05 10 001 0.394 ~ 0.473 1.693 1.378B3.11 57 201 05 11 001 0.433 ~ 0.512 1.890 1.575B3.12 57 201 05 12 001 0.473 ~ 0.552 1.890 1.654B3.14 57 201 05 14 001 0.552 ~ 0.630 2.048 1.969 - TPGX 0902.. CS 250 T TORX T08B3.16 57 201 05 16 001 0.630 ~ 0.709 2.284 1.969B3.18 57 201 05 18 001 0.709 ~ 0.867 2.481 -B3.22 57 201 05 22 001 0.867 ~ 1.182 2.678 -

Tools

Ø 8

g5

L2

L1

D 08.16

Ø

96°

93°

L22

L1

ØØ16g

5

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D’ANDREA

85

p. 180-181

INFO

p. 209

B5...

Vibration-damping tools

REF. CODE Ø L

B5.06 57 201 05 06 105 0.237 ~ 0.315 1.418WCGT 0201.. -

TS 21TORX T06

B5.08 57 201 05 08 105 0.315 ~ 0.394 1.890 TS 211B5.10 57 201 05 10 105 0.394 ~ 0.473 2.363B5.12 57 201 05 12 105 0.473 ~ 0.552 2.835

- TPGX 0902.. CS 250 T TORX T08B5.14 57 201 05 14 105 0.552 ~ 0.630 3.307B5.16 57 201 05 16 105 0.630 ~ 0.709 3.780

B8...

Tools with carbide shank

REF. CODE Ø L

B8.06 57 201 05 06 108 0.237 ~ 0.315 1.172WCGT 0201.. -

TS 21TORX T06

B8.08 57 201 05 08 108 0.315 ~ 0.394 2.363 TS 211B8.10 57 201 05 10 108 0.394 ~ 0.473 2.953B8.12 57 201 05 12 108 0.473 ~ 0.552 3.544

- TPGX 0902.. CS 250 T TORX T08B8.14 57 201 05 14 108 0.552 ~ 0.630 4.134B8.16 57 201 05 16 108 0.630 ~ 0.709 4.725

22

Ø 1

6 g5

L

Ø

93°

L22

Ø 1

6 g5

Ø

93°

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MODULHARD’ANDREA

86

2 mmTRMTestarossa

INFO

p. 209 p. 198p. 180-181

Ø 18 ~ 84

REF. CODE Ø MHD’ d1 L C SF… kg

TRM 16/16 45 50 016 0034 0 18 ~ 23 16 34 1 SF.. 16 • 0.05TRM 20/20 45 50 020 0040 0 22 ~ 29 20 40 2 SF.. 20 • 0.1TRM 25/25 45 50 025 0050 0 28 ~ 38 25 50 2 SF.. 25 • • 0.2TRM 32/32 45 50 032 0063 0 35.5 ~ 50 32 63 3 SF.. 32 • • 0.35TRM 40/40 45 50 040 0080 0 48 ~ 63 40 80 4 SF.. 40 • • 0.7TRM 50/50 45 50 050 0050 0 54 ~ 84 50 79 4 SF.. 50 • • 1

METRIC

INCH

REF. CODE Ø MHD’ d1 L C SF… lb

TRM 16/16 INCH 45 50 016 6034 0 .70 ~ .90 16 1.339 0.040 SF.. 16 • 2.316TRM 20/20 INCH 45 50 020 6040 0 .87 ~ 1.14 20 1.575 0.079 SF.. 20 • 0.221TRM 25/25 INCH 45 50 025 6050 0 1.10 ~ 1.50 25 1.969 0.079 SF.. 25 • • 0.441TRM 32/32 INCH 45 50 032 6063 0 1.40 ~ 2.00 32 2.481 0.119 SF.. 32 • • 0.772TRM 40/40 INCH 45 50 040 6080 0 1.90 ~ 2.50 40 3.150 0.158 SF.. 40 • • 1.544TRM 50/50 INCH 45 50 050 6050 0 2.12 ~ 3.30 50 3.111 0.158 SF.. 50 • • 2.205

MHD

' d1

L

C

SFTP SFCC

Ø

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D’ANDREA

87

2 mmMicrometric boring bars

p. 198 p. 180-181

INFO

p. 209

Ø 28 ~ 63

REF. CODE Ø MHD’ d1 d2 L L1 C SF.. kg

BF 50/25.63 45 51 025 0063 0 28 ~ 38 25 72.5 63 2 SF.. 25 • • 0.6BF 50/32.80 45 51 032 0080 0 35.5 ~ 50 50 32 89 80 3 SF.. 32 • • 0.8BF 50/40.100 45 51 040 0100 0 48 ~ 63 40 108 100 4 SF.. 40 • • 1.2BF 63/25.100 45 52 025 0100 0

28 ~ 38 25111 100

2 SF.. 25• • 1.1

BF 63/25.160 45 52 025 0160 0 171 160 • • 1.4BF 63/32.125 45 52 032 0125 0

35.5 ~ 50 63 32135 125

3 SF.. 32• • 1.5

BF 63/32.200 45 52 032 0200 0 210 200 • • 2BF 63/40.160 45 52 040 0160 0

48 ~ 63 40168.5 160

4 SF.. 40• • 2.1

BF 63/40.250 45 52 040 0250 0 258.5 250 • •

METRIC

INCH

REF. CODE Ø MHD’ d1 d2 L L1 C SF.. lb

BF 50/25.63 INCH 45 51 025 6063 0 1.10 ~ 1.50 0.985 2.855 2.481 0.079 SF.. 25 • • 1.323BF 50/32.80 INCH 45 51 032 6080 0 1.40 ~ 2.00 50 1.260 3.504 3.150 0.119 SF.. 32 • • 1.764BF 50/40.100 INCH 45 51 040 6100 0 1.90 ~ 2.50 1.575 4.252 3.937 0.158 SF.. 40 • • 2.646BF 63/25.100 INCH 45 52 025 6100 0

1.40 ~ 2.00 0.9854.370 3.937

0.079 SF.. 25• • 2.426

BF 63/25.160 INCH 45 52 025 6160 0 6.733 6.300 • • 3.087BF 63/32.125 INCH 45 52 032 6125 0

1.10 ~ 1.50 63 1.2605.315 4.922

0.119 SF.. 32• • 3.308

BF 63/32.200 INCH 45 52 032 6200 0 8.268 7.874 • • 4.410BF 63/40.160 INCH 45 52 040 6160 0

1.90 ~ 2.50 1.5756.634 6.300

0.158 SF.. 40• • 4.631

BF 63/40.250 INCH 45 52 040 6250 0 10.178 9.843 • • 6.615

d2

MHD

' d1

L1

C

L

SFTP SFCC

Ø

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MODULHARD’ANDREA

88

INFO

p. 209 p. 198

REF. CODE Ø MHD’ d1 d2 L L1 PS kg

TRM 50/63 45 50 050 0063 077 ~ 100

50PS 11.30 1.7

95 ~ 12563 87.5 49

PS 12.30 1.8

TRM 63/63 45 50 063 0063 077 ~ 100

63PS 11.30 2

95 ~ 125 PS 12.30 2.1

TRM 50/80 45 50 050 0080 095 ~ 140

50PS 12.30 2.6

140 ~ 16080 96.5 58

PS 13.30 2.8

TRM 80/80 45 50 080 0080 095 ~ 140

80PS 12.30 3.1

140 ~ 160 PS 13.30 3.3135 ~ 210 PS 11.40 7.2

TRM 80/125 45 50 080 0125 0205 ~ 310

80 125 115 63PS 12.40 8.1

305 ~ 410 PS 13.40 9.2405 ~ 500 PS 14.40 10.3

2 mmTRMTestarossa

Ø 77 ~ 500

METRIC

INCH

REF. CODE Ø MHD’ d1 d2 L L1 PS lb

TRM 50/63 INCH 45 50 050 6063 03.00 ~ 3.90

50PS 11.30 3.749

3.70 ~ 4.902.481 3.445 1.930

PS 12.30 3.969

TRM 63/63 INCH 45 50 063 6063 03.00 ~ 5.90

63PS 11.30 4.410

3.70 ~ 4.90 PS 12.30 4.631

TRM 50/80 INCH 45 50 050 6080 03.70 ~ 5.50

50PS 12.30 5.733

5.50 ~ 6.303.150 3.800 2.284

PS 13.30 6.174

TRM 80/80 INCH 45 50 080 6080 03.70 ~ 5.50

80PS 12.30 6.836

5.50 ~ 6.30 PS 13.30 7.2775.30 ~ 8.30 PS 11.40 15.876

TRM 80/125 INCH 45 50 080 6125 08.10 ~ 12.20

80 4.922 4.489 2.481PS 12.40 17.861

12.00 ~ 16.10 PS 13.40 20.28615.90 ~ 19.70 PS 14.40 22.712

5

MHD

' d1

d2

L

L1

PS....

SFTP 50 SFCC 50

ø

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D’ANDREA

89

p. 198

INFO

p. 209

2 mmDouble-bit crossbars for large diameters finishing

BPSØ 200 ~ 500

REF. CODE Ø A SF..50 kgBPS 200 43 55 40 88 198 0 200 ~ 300 198 5.2BPS 300 43 55 40 88 298 0 300 ~ 400 298

SFTP 507.7

BPS 400 43 55 40 88 398 0 400 ~ 500 398SFCC 50

10.1

02

810

64

CW 2

00

1

23

45

6

7 8

90

002RTNI I T A L YEDAM

AERDNA'D0.002 Ø

LOCK

24

MHD

' 80

A

Ø 40

H7

27.5

54

144

80

N 4 M12x35

PF 80/40

CW 200

TR 200

SFCC 50

SFTP 50

ø 66.7

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MODULHARD’ANDREA

90

INFO

p. 209 p. 198

2 mmDouble-bit crossbars for large diameters finishing

BPSØ 500 ~ 800

REF. CODE Ø A SF..50 kgBPS 500 43 55 60 88 494 0 500 ~ 600 494 7.5BPS 600 43 55 60 88 594 0 600 ~ 700 594

SFTP 509

BPS 700 43 55 60 88 694 0 700 ~ 800 694SFCC 50

10.5

CW

200

46

108

20

156.5

59

Ø 60

H7

40.5

31.5

128

80

A

MHD

'80

CW 200

SFTP 50

SFCC 50

TR 200

N 4 M16 x 50

PF 80/60

Ø 101.6

LOC

K

0.002 Ø

D 'A N D R E AM A D E YLATIINT R 2 0 0

09

87

65

4

3 2

1

1/4

GAS

PF 80/60 excluded

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D’ANDREA

91

p. 198 p. 209

Testarossa for back-facing machining

d1 min = (d+d2+1) : 2

REF. CODE REF. TRM/BF/BPS d d2 L

SFQC 16 47 050 05 16 062 TRM 16/16 20 ~ 25 16 27.5SFQC 20 47 050 05 20 062 TRM 20/20 24.5 ~ 32 20 33.5

TRM 25/25 41.5BF 50/25.63 54.5

SFQC 25 47 050 05 25 062BF 63/25.100

31.5 ~ 40 2591.5

BF 63/25.160 151.5TRM 32/32 53BF 50/32.80 70

SFQC 32 47 050 05 32 062BF 63/32.125

39 ~ 52 32115

BF 63/32.200 190TRM 40/40 68BF 50/40.100 88

SFQC 40 47 050 05 40 062BF 63/40.160

51 ~ 65 40147

BF 63/40.250 237TRM 50/50 56 ~ 86 50 62TRM 63 + PS 11.30 82 ~ 102 75 70.5TRM 80 + PS 12.30 100 ~ 142 93 79.5TRM 125 + PS 11.40 140 ~ 240 135 98BPS 200 + TR 200 202 ~ 302 198

SFQC 50 47 050 05 50 062BPS 300 + TR 200 302 ~ 402 298 103BPS 400 + TR 200 402 ~ 502 398BPS 500 + TR 200 502 ~ 602 494BPS 600 + TR 200 602 ~ 702 594 108BPS 700 + TR 200 702 ~ 802 694

d1

d2d2

d1

d d d

d1

d2

L

L

L

BPS...TRM...TRM - BF

SFQC… bit-holders perform

back-facing applications.

The bit-holders

can be mounted

on Testarossa

micrometric heads,

thus allowing

a working range

from 20 to 802 mm

diameter.

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MODULHARD’ANDREA

92

2 mmMicrometric head

REF. CODE Ø L L1 kgTR 200 45 50 200 0200 0 200 ~ 800 67 47.8 1.3

TR 200

CW 200

REF. CODE lbCW 200 39 20 110 105 01 2.87

105

30x56.5

CW 2

004

610

82

0

METRIC

REF. CODE Ø L L1 lbTR 200 INCH 45 50 200 6200 0 7.87 ~ 31.50 2.637 1.881 2.87

INCH

INFO

p. 209 p. 198p. 180-181

REF. CODE A B E lbPS 11.30 43 30 30 26 075 0 2.953 0.882PS 12.30 43 30 30 26 095 0 0.985 3.662 1.201 1.103PS 13.30 43 30 30 26 140 0 5.315 1.544PS 11.40 43 30 40 35 150 0 5.237 3.308PS 12.40 43 30 40 35 230 0

1.5757.874

1.5755.292

PS 13.40 43 30 40 35 330 0 11.811 7.718PS 14.40 43 30 40 35 400 0 15.748 10.143

110

L1

5

L

SFCC 50

SFTP 50

Ø

0987

65

4 3 2

1

PSB

AE

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D’ANDREA

93

p. 180-181

INFO

p. 209

2 mmBit-holders for double-bit items

REF. CODE Ø A B

SFTP 25 47 050 05 25 001 1.103 ~ 1.496 0.394 1.044TPGX 0902.. CS 250T TORX T08

SFTP 32 47 050 05 32 001 1.398 ~ 1.969 0.453 1.359SFTP 40 47 050 05 40 001 1.890 ~ 2.481 0.552 1.733

TPGX 1103.. CS 300890T TORX T08SFTP 50 47 050 05 50 001 2.126 ~ 31.496 0.748 2.048

91°

B

A SFTP

REF. CODE Ø A B

SFCC 16 47 050 05 16 002 0.709 ~ 0.906 0.315 0.670SFCC 20 47 050 05 20 002 0.867 ~ 1.142 0.335 0.827

CCGT 0602.. TS 25 TORX T08SFCC 25 47 050 05 25 002 1.103 ~ 1.496 0.394 1.044SFCC 32 47 050 05 32 002 1.398 ~ 1.969 0.453 1.359SFCC 40 47 050 05 40 002 1.890 ~ 2.481 0.552 1.733

CCGT 09T3.. TS 4 TORX T15SFCC 50 47 050 05 50 002 2.126 ~ 31.496 0.748 2.048

90°

A

B

SFCC

90°

B

C

ASFQC

REF. CODE Ø A B C

SFQC 16 47 050 05 16 062 0.787 ~ 0.984 0.078 0.708 0.393SFQC 20 47 050 05 20 062 0.964 ~ 1.259 0.078 0.885 0.413SFQC 25 47 050 05 25 062 1.240 ~ 1.574 0.098 1.122 0.472

CCMT 0602.. TS 25 TORX T08

SFQC 32 47 050 05 32 062 1.535 ~ 2.047 0.098 1.397 0.531SFQC 40 47 050 05 40 062 2.007 ~ 2.559 0.118 1.811 0.649SFQC 50 47 050 05 50 062 2.204 ~ 31.574 0.118 2.086 0.807

CCMT 09T3.. TS 4 TORX T15

Bit-holders for back-facing machining

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Testarossa kit

KIT K01 TRM 50/63KIT K01 TRM 63/63

KIT K01 TRM 50/80KIT K01 TRM 80/80

MODULHARD’ANDREA

94

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SUPPLY

TESTAROSSA boring heads

are supplied in a robust

metal box with a wide range

of toolholders, tools,

inserts and service

wrenches.

FEATURES

High precision work to IT6

tolerance and with

excellent surface finish is

achieved using TRM boring

heads. These are very

sensitive and radial

correction of 1 micron can

be effected directly on the

machine and easily read on

the vernier scale.

FLEXIBILITY

The series of TRM heads

permits high precision

boring works from 6 to

500 mm diameter.

Testarossa kit

KIT K01 TRM 50/50

D’ANDREA

95

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MODULHARD’ANDREA

96

KITK01 TRM 32 HSBalanceable kit

REF. CODE ØK01 TRM32 HS 65 50 050 3032 1 2.5 ~ 12K01 TRM32 HS INCH 65 50 050 8032 1 .10 ~ .47

2 mmØ 2.5 ~ 12

RPM MAX 20.000

TRM 32 HS COMPONENTS

6 1 2

3 74 5

WCGT020102L DC100

B1.06B1.08

B1.02B1.04

TPGX090202L DC100

B1.10

01

22

10 33

030

027

024

021

0

0.0

02 Ø

HSTR

M

RD

AE

NA'D

32M

AD

EY

LA

TIIN

0

1

23

4

consisting of:1 TRM 32 HS1 B1.021 B1.041 B1.061 B1.081 B1.105 TPGX 090202L DC1002 WCGT 020102L DC100

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D’ANDREA

97

COMPONENTS

1. Body

2. Tool slide

3. Expanding pin

4. Micrometric vernier scale

5. Slide lock screw

6. Coolant outlet

7. Tool lock screw

210 240 270 300 330

0 1 2210

0.002 Ø

I I T A L YEDA'A E AD R

N32

D N

TRM HSM

3660

212

2012

16.5

Ø 50

28

12.5

Ø 2.5-4

Ø 4-6

Ø 10-12

Ø 8-10

Ø 6-8

B1.02

B1.04

B1.06

B1.08

B1.10

The boring head TRM 32 HS

bores diameters from 2.5 to

12 mm.

- Fit the tool B.. into seat

and lock with screw (7).

The cutting tool must be on

the slide longitudinal axis.

KITWorking range

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MODULHARD’ANDREA

98

KITK01 TRM 50 HSBalanceable kit

REF. CODE ØK01 TRM50 HS 65 50 050 3050 1 6 ~ 22K01 TRM50 HS INCH 65 50 050 8050 1 .23 ~ .86

2 mmØ 6 ~ 22

RPM MAX 20.000

TRM 50 HS COMPONENTS

6 8 21

54 73

TPGX090202L DC100

B3.10B3.12B3.14B3.16B3.18

B3.06B3.08

WCGT020102L DC100

0.0

02 Ø

01

22

10 33

030

027

024

021

0

HSTR

MNI

ITA

LY

AM

50

D'A

EA

DR

ND

E

54

32

1 09

87

6

consisting of:1 TRM 50 HS1 B3.061 B3.081 B3.101 B3.121 B3.141 B3.161 B3.185 TPGX 090202L DC1002 WCGT 020102L DC100

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D’ANDREA

99

E A

HS50TRMNM I I T A L YAD E

AD NDR'

0 1 2 2 10

330300270240210

0.002 Ø

60

6368

.5

8

ø 50

35

21

28

42

50

ø 6-8

ø 8-10

ø 10-12

ø 12-14

ø 14-16

ø 18-22

ø 16-18

B3.18

B3.16

B3.14

B3.12

B3.10

B3.08

B3.06

KITWorking range

COMPONENTS

1. Body

2. Tool slide

3. Expanding pin

4. Micrometric vernier scale

5. Slide lock screw

6. Coolant outlet

7. Tool lock screw

8. Oiler

The boring head TRM 50 HS

bores diameters from 6

to 22 mm.

- Fit the tool B.. into seat

and lock with screw (7).

The cutting tool must be on

the slide longitudinal axis.

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MODULHARD’ANDREA

100

KITK01 TRM 50/50

REF. CODE ØK01TRM50/50 65 50 050 1050 1 6 ~ 84K01TRM50/50 INCH 65 50 050 6050 1 .23 ~ 3.30

2 mmØ 6 ~ 84

TRM 50/50 COMPONENTS

P 25..63

BM10

SFTP25SFTP32

SFTP50

TPGX110302L DC100

TPGX090202L DC100

WCGT020102L DC100

B3.06B3.08

B3.11B3.16B3.22

TPGX090202L DC100

1 2

6 8

4 73 5

NI I T A LEDAMD 'AN ED R

YTRM 50/50

A

0.002 ØØ 54-84

54

32

1 09

87

6

consisting of:1 TRM 50/501 B3.061 B3.081 B3.111 B3.161 B3.221 P25.631 SFTP251 SFTP321 SFTP50 1 BM105 TPGX 090202L DC1001 TPGX 110302L DC1002 WCGT 020102L DC100

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D’ANDREA

101

KITWorking range

COMPONENTS

1. Body

2.Tool slide

3.Expanding pin

4.Micrometric vernier scale

5. Slide lock screw

6.Coolant outlet

7. Tool lock screw

8.Oiler

Ø 6 - 30 Ø 54 - 84Ø 28 - 54

BM10

B3.06

* B3.08

* B3.11

* B3.16

* B3.22

SFTP 32

SFTP 25

P25.63 SFTP 50

TRM 50/50

DA

NA

DR

Ø 54-84

0.002 Ø

IIT

AL

ED

A 'E

NY

M

0.002 ØØ

54-84

RD

AE

NA'

DTRM

50/50M

AD

EY

LA

TIIN NI

ITA

LE

DA

M D'A

NE

DR

TRM 50/50 A

0.002 ØØ

54-84 Y

68

8

6360

19

50

40

28

21

Ø 50

Ø 28-44

Ø 36-54

Ø 6-8

Ø 16-23

Ø 22-30

Ø 11-17

Ø 8-12 Ø 54-84

The boring head TRM 50/50

bores diameters from 6

to 84 mm.

- For bores from Ø 6 to

30 mm fit the tool B.. into

seat and lock with screw

(7). The cutting tool must

be on the slide

longitudinal axis.

- For bores from Ø 28

to 54 mm fit extension

P25.63 into seat and

lock with screw (7).

- For bores from Ø 54 to

84 mm fit sleeve BM10 into

seat. Before tightening the

screw (7) make sure that

the latter engages the

recess provided in sleeve

BM10 which shall not

project from the tool slide;

if so, fit the sleeve

overturned into seat. Fit the

bit holder SF.. and secure it

by the appropriate screw.

* For a best flexibility of the

TRM 50/50 kit, the

working range of the

B3.08, B3.11, B3.16, B3.22

tools is different from

those suggested and

reported on page 82.

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MODULHARD’ANDREA

102

KITK01 TRM 50/63 - K01 TRM 63/63

2 mmØ 6 ~ 125

REF. CODE MHD’ ØK01 TRM50/63 65 50 050 1063 1 50 6 ~ 125K01 TRM63/63 65 50 063 1063 1 63 6 ~ 125K01 TRM50/63 INCH 65 50 050 6063 1 50 .23 ~ 4.92K01 TRM63/63 INCH 65 50 063 6063 1 63 .23 ~ 4.92

TRM 50/63-63/63 COMPONENTS

86543

921

TPGX110302L DC100

SFTP50

PS11.30

P02.30P03.30

SFTP25SFTP32

TPGX090202L DC100

WCGT020102L DC100

B3.06B3.08

B3.11B3.16B3.22

TPGX090202L DC100

P20.30

7

54

32

1 09

87

6

consisting of:1 TRM ../631 B3.061 B3.081 B3.111 B3.161 B3.221 P20.301 P02.301 P03.301 PS11.301 SFTP251 SFTP321 SFTP505 TPGX 090202L DC1001 TPGX 110302L DC1002 WCGT 020102L DC100

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D’ANDREA

103

Ø 28 - 80 Ø 77 - 125Ø 6 - 30

P20.30

B3.06

*B3.08

*B3.11

*B3.16

*B3.22

P02.30

P03.30

SFTP 25

SFTP 32

SFTP 50

PS 11.30

21

8

6816

780

49

28

40

50

Ø 63

50

Ø 77-125

Ø 28-70

Ø 36-80

Ø 8-12

Ø 22-30

Ø 16-23

Ø 11-17

Ø 6-8

87.5

The boring head TRM 63

bores diameters from

6 to 125 mm.

- For bores from Ø 6 to

30 mm fit the toolholder

P20.30 at the centre of the

slide and secure it by

screws (9). Fit the tool B..

and secure it by screws

(7). The cutting tool must

be on the slide

longitudinal axis.

- For bores from Ø 28 to

80 mm fit the toolholder

P.. in the slide and secure

it by screws (9).

- For bores from Ø 77 to

125 mm fit the toolholder

PS11.30 in the slide and

secure it by screws (9).

Fit the bit holder SF.. on

the toolholder and secure

it by the screw.

KITWorking range

COMPONENTS

1. Body

2. Tool slide

3. Expanding pin

4. Micrometric vernier scale

5. Slide lock screw

6. Coolant outlet

7. Tool lock screw

8. Oiler

9. Toolholder lock screws

* For a best flexibility of the

TRM 50/63 and 63/63

kits, the working range of

the B3.08, B3.11, B3.16,

B3.22 tools is different

from those suggested and

reported on page 82.

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MODULHARD’ANDREA

104

KITK01 TRM 50/80 - K01 TRM 80/80

2 mmØ 6 ~ 220

REF. CODE MHD’ ØK01 TRM50/80 65 50 050 1080 1 50 6 ~ 220K01 TRM80/80 65 50 080 1080 1 80 6 ~ 220K01 TRM50/80 INCH 65 50 050 6080 1 50 .23 ~ 8.66K01 TRM80/80 INCH 65 50 080 6080 1 80 .23 ~ 8.66

TRM 50/80 - 80/80 COMPONENTS

TPGX110302L DC100

SFTP50

PS12.30PS13.30

P02.30P03.30P04.30

TPGX090202L DC100

SFTP32SFTP25

P20.30

B3.06B3.08

WCGT020102L DC100

TPGX090202L DC100

B3.11B3.16B3.22

3 4 5 6 8

7

1 2 9

6

78

901

23

45

consisting of:1 TRM ../801 B3.061 B3.081 B3.111 B3.161 B3.221 P20.301 P02.301 P03.301 P04.301 PS12.301 PS13.301 SFTP251 SFTP321 SFTP505 TPGX 090202L DC1001 TPGX 110302L DC1002 WCGT 020102L DC100

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D’ANDREA

105

Ø 6 - 30 Ø 30 - 96

125

7

50

58

80

Ø 80

P20.30

B3.06 Ø 6-8

*B3.22

*B3.16

*B3.11

*B3.08 Ø 8-12

Ø 22-30

Ø 16-23

Ø 11-17

SFTP 32

SFTP 25

P04.30

P02.30

P03.30

Ø 30-86

Ø 36-96

Ø 95 - 220

PS 12.30

PS...

PS 13.30 Ø 140-220

Ø 95-140

68

50

40

28

21

16

SFTP50

96.5

8

The boring head TRM 80

bores diameters from 6 to

220 mm.

- For bores from Ø 6 to

30 mm fit the toolholder

P20.30 at the centre of the

slide and secure it by

screws (9). Fit the tool B..

and secure it by screws

(7). The cutting tool must

be on the slide

longitudinal axis.

- For bores from Ø 30 to

96 mm fit the toolholder

in the slide and secure

it by screws (9).

- For bores from Ø 95 to

220 mm fit the toolholder

PS.. in the slide and

secure it by screws (9).

Fit the bit holder SF.. on

the toolholder and secure

it by the screw.

KITWorking range

COMPONENTS

1. Body

2. Tool slide

3. Expanding pin

4. Micrometric vernier scale

5. Slide lock screw

6. Coolant outlet

7. Tool lock screw

8. Oiler

9. Toolholder lock screws

* For a best flexibility of the

TRM 50/80 and 80/80

kits, the working range of

the B3.08, B3.11, B3.16,

B3.22 tools is different

from those suggested and

reported on page 82.

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MODULHARD’ANDREA

106

KITK03 (TRM 80/125)Toolholders kit for TRM 80/125

2 mmØ 36 ~ 410

REF. CODE ØK03 TRM80/125 65 50 125 0003 0 36 ~ 410

TRM 125 COMPONENTS

921

6543 8

SFTP 50

PS11.40PS12.40PS13.40

P02.40P03.40P04.40

SFTP32SFTP40

54

32

1 09

87

6

consisting of:1 P02.401 P03.401 P04.401 PS11.401 PS12.401 PS13.401 SFTP321 SFTP401 SFTP50

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D’ANDREA

107

KITWorking range

ø 135-210

PS...

PS11.40

ø 405-500

ø 305-410

ø 205-310PS12.40

PS13.40

PS14.40

ø 46-137

ø 40-123

P04.40

P03.40

P02.40

SFTP 32

SFTP 40

80

920

0

125

63

Ø 125

115

Ø 36 - 137 Ø 135 - 500

SFTP 50

ø 36-123SFTP32

The boring head TRM 125

bores diameters from 36 to

500 mm.

- For bores from Ø 36 to

137 mm fit the toolholder

P.. in the slide and secure

it by screws (9).

- For bores from Ø 135 to

500 mm fit the toolholder

PS.. in the slide and

secure it by screws (9).

Fit the bit holder SF.. on

the toolholder and secure

it by the screw.

COMPONENTS

1. Body

2. Tool slide

3. Expanding pin

4. Micrometric vernier scale

5. Slide lock screw

6. Coolant outlet

7. Tool lock screw

8. Oiler

9. Toolholder lock screws

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MODULHARD’ANDREA

108

KITK01 BORE 18-28Boring kit for mold makers

2 mmØ 18 ~ 28

REF. CODE ØK01 BORE 18-28 65 50 018 0028 0 18 ~ 28

WORKING RANGE

66

74

102

110

ø 18-22

ø 16

ø 50

ø 22-28

ø 50

ø 20

ø 22-28

ø 18-22

consisting of:1 RD 50/16.401 TRM 16/161 SFCC 161 TS 16/162 SSCC 161 RD 50/20.701 TRM 20/201 SFCC 201 TS 20/202 SSCC 2010 CCGT 060202L DC100

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D’ANDREA

109

REF. CODE ØK01 BORE 28-50 65 50 028 0050 0 28 ~ 50

KITK01 BORE 28-50 Boring kit for mold makers

2 mmØ 28 ~ 50

WORKING RANGE

Ø 50

Ø 25

Ø 50

Ø 32

130

Ø 28-38

143

Ø 35.5-50 Ø 35.5-50

Ø 28-38

137

150

consisting of:1 RD 50/25.871 TRM 25/251 SFTP 251 TS 25/252 SSCC 251 RD 50/32.871 TRM 32/321 SFTP 321 TS 32/322 SSCC 3210 TPGX 090202L DC100

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MODULHARD’ANDREA

110

BMD kit

K01 BMD 18-282 mm

Ø 18 ~ 28

REF. CODE ØK01 BMD 18-28 65 50 218 0028 0 18 ~ 28

K01 BMD 28-382 mm

Ø 28 ~ 38

REF. CODE ØK01 BMD 28-38 65 50 228 0038 0 28 ~ 38

REF. CODE ØK01 BMD 36-50 65 50 236 0050 0 36 ~ 50

K01 BMD 36-502 mm

Ø 36 ~ 50

consisting of:1 BMD 16/16.1401 BMD 16/16.1701 TRM 16/161 BMD 20/20.1701 BMD 20/20.2101 TRM 20/201 SFCC 161 SFCC 20

consisting of:1 BMD 25/25.1601 BMD 25/25.2051 BMD 25/25.2551 TRM 25/251 SFCC 25

consisting of:1 BMD 32/32.1951 BMD 32/32.2501 BMD 32/32.3151 TRM 32/321 SFTP 32

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D’ANDREA

111

BMD kit

K01 BMD 18-28

160

200

125

160

SFCC 20

TRM 20/20

BMD 20/20.210

BMD 20/20.170

BMD 16/16.170

SFCC 16

TRM 16/16

BMD 16/16.140

Ø 18

- 22

Ø 22

- 28

K01 BMD 28-38

250

200

160

BMD 25/25.255

SFTP 25

TRM 25/25

BMD 25/25.205BMD 25/25.160

Ø 28

- 38

K01 BMD 36-50

200

250

320

BMD 32/32.195 BMD 32/32.250

BMD 32/32.315

TRM 32/32

SFTP 32

Ø 36

- 50

WORKING RANGE

WORKING RANGE

WORKING RANGE

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MODULHARD’ANDREA

112

Tools and toolholders for Testarossa kit

REF. CODE A B C D E kgP02.30 43 10 30 25 040 0 25 40 52.5 0.3P03.30 43 10 30 25 070 0 25 70 82.5 43 30.5 0.4P04.30 43 10 30 25 115 0 27 115 127.5 0.7P02.40 43 10 40 32 070 0 32 69 86 0.7P03.40 43 10 40 32 115 0 32 114 131 56 40 1P04.40 43 10 40 32 190 0 38 189 206 2

REF. CODE A B E kgPS 11.30 43 30 30 26 075 0 75 0.4PS 12.30 43 30 30 26 095 0 25 93 30.5 0.5PS 13.30 43 30 30 26 140 0 135 0.7PS 11.40 43 30 40 35 150 0 133 1.5PS 12.40 43 30 40 35 230 0

40200

402.4

PS 13.40 43 30 40 35 330 0 300 3.5PS 14.40 43 30 40 35 400 0 400 4.6

PS

P..

B

AE

C

B

D

A

E

p. 199

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D’ANDREA

113

Tools and toolholders for Testarossa kit

REF. CODE kgP25.63 43 51 16 25 063 0 0.3

REF. CODE A B

SFTP 25 47 050 05 25 001 10 26.5TPGX 0902.. CS 250T TORX T08

SFTP 32 47 050 05 32 001 11.5 34.5SFTP 40 47 050 05 40 001 14 44

TPGX 1103.. CS 300890T TORX T08SFTP 50 47 050 05 50 001 19 52

P 25.63

SFTP

p. 180-181p. 199

INFO

p. 209

Ø 16g6

21.5

53

Ø 25

91°

B

A

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MODULHARD’ANDREA

114

Tools and toolholders for Testarossa kit

REF. CODE L L1

B1.06 57 201 05 06 000 23 21WCGT 0201.. -

TS 21TORX T06

B1.08 57 201 05 08 000 28 - TS 211B1.10 57 201 05 10 000 36 - - TPGX 0902.. CS 250 T TORX T08

REF. CODE L1 L2

B1.02 57 201 05 02 001 21 12.5B1.04 57 201 05 04 001 24 21

B1...

REF. CODE kgP20.30 43 10 30 16 030 0 0.2

P 20.30

INFO

p. 209 p. 195p. 180-181 p. 199

Carbide tools

Tools

Ø 39

Ø 30 Ø 16 H6

30.5

25

L1

L2

ø 8

g5

D 08.16

96°

REF. CODE L

B1.12 57 201 05 12 000 42B1.14 57 201 05 14 000 48 TPGX 0902.. CS 250 T TORX T08B1.16 57 201 05 16 000 54

Tools

93°

L14

Ø Ø 8

g5

B1...

Ø 8 g

5

L1

L16

95°

B1...

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D’ANDREA

115

K 20.50Ø 6 ~ 30

REF. CODE ØK20.50 65 50 001 0020 0 .236 ~ 1.180

REF. CODE L L1

B3.06 57 201 05 06 001 29 21WCGT 0201.. -

TS 21TORX T06

B3.08 57 201 05 08 001 36 28 TS 211B3.10 57 201 05 10 001 43 35B3.11 57 201 05 11 001 48 40B3.12 57 201 05 12 001 48 42B3.14 57 201 05 14 001 52 50

- TPGX 0902.. CS 250 T TORX T08

B3.16 57 201 05 16 001 58 50B3.18 57 201 05 18 001 63 -B3.22 57 201 05 22 001 68 -

B3...

93°

L22

L1

ØØ16g

5

p. 180-181

INFO

p. 209

Tools

consisting of:1 B3.061 B3.081 B3.111 B3.161 B3.225 TPGX090202L3 WCGT020102L

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MODULHARD’ANDREA

116

Chucking tools

ER 25, ER 32, ER 40,

including axial

adjustment screw.

Supplied without collets.

Tapping chuck holders

for high production thread

cutting. Large length

compensation in response

CHUCKING TOOLS

Combi-toolholders

Weldon (DIN 1835 B)

and Whistle Notch

(DIN 1835 E) with axial

adjustment screw.

Collet chucks to DIN 6499

sizes ER 11, ER 16, ER 20,

to tension and

compression.

With quick-change clutch

for tap holders with or

without torque clutch.

Universal milling cutter-

holders for disc cutters

and facing cutters.

Toolholders with

internal morse taper

for tools with thread

to DIN 228-A and tang

to DIN 228-B.

Drill chuck-holders

with internal taper B16

to DIN 238.

Semi-finished

toolholders for special

tools with hardened

and ground MHD’

coupling part and

cylindrical part with

hardness HRC 22-25.

Coolant chucking tools.

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D’ANDREA

117

Collets chucking tools

Collet chucks to DIN 6499

sizes ER 11, ER 16, ER 20,

ER 25, ER 32, ER 40

supplied with axial

adjustment screw and

without collets.

REF. CODE MHD’ d1 d L L1 lb N.m

PE 16 / ER11M 65 57 016 0011 0 16 0.020 ~ 0.276 0.985 0.099 0.067 ER-11M E11M 30PE 20 / ER16M 65 57 020 0016 0 20 0.020 ~ 0.040 1.260 0.040 0.133 ER-16M E16M 40PE 25 / ER20M 65 57 025 0020 0 25 0.040 ~ 0.512 1.575 0.099 0.331 ER-20M E20M 80PE 32 / ER25M 65 57 032 0025 0 32 0.040 ~ 0.630 1.654 0.059 0.552 ER-25M E25M 160PE 40 / ER25 65 57 040 0025 0 40 0.040 ~ 0.630 1.772 0.197 0.882 UM/ER25 E25 200PE 50 / ER25 65 57 050 0025 0

500.040 ~ 0.630 1.890 0.276 1.544 UM/ER25 E25 200

PE 50 / ER32 65 57 050 0032 0 0.079 ~ 0.788 2.166 0.315 2.205 UM/ER32 E32 220PE 63 / ER32 65 57 063 0032 0

630.079 ~ 0.788 2.323

0.4732.867 UM/ER32 E32 220

PE 63 / ER40 65 57 063 0040 0 0.119 ~ 1.024 2.520 3.308 UM/ER40 E40 250

Supplied without collets and clamping wrenches

REF. CODE MHD’ d1 d2 d3 L L1 kgFORCE 50/20 HS 65 63 050 0020 5 50 20 48 60 60 1FORCE 63/32 HS 65 63 063 0032 5 63 32 66 80 80 2

REF. CODE MHD’ d1 d2 d3 L L1 lbFORCE 50 3/4 HS 65 63 050 0019 5 50 .750 1.890 2.362 2.362 2.67FORCE 63 1-1/4 HS 65 63 063 0031 5 63 1.250 2.599 3.149 3.149 5.35

p. 188-191 p. 196-202

METRIC Without clamping wrench

INCH

PEER DIN 6499

MHD’ FORCE

L1

L

d2 d3

MHD

' d1

01

22

10

33030

027

024

0210

2L1

MHD

' d1

L

d

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MODULHARD’ANDREA

118

AWDIN 1835 B-EWeldon Whistle Notch chucking tools

L2

L1

L3

MHD

' d1

L

d3d2

DIN 1835-BWELDON

DIN 1835-EW.-NOTCH2°

L3L2

LM

HD' d

1

d3d2

DIN 1835-EW.-NOTCH

DIN 1835-BWELDON

2° 2°

fig. 2

fig. 1

METRIC

REF. CODE MHD’ d1 d2H5 d3 L L1 L2 L3 fig. kg

AW 50/6 65 58 050 0006 0 6 25 44 32.5 7 2 1 0.5AW 50/8 65 58 050 0008 0 8 28 44 33 7 2 1 0.5AW 50/10 65 58 050 0010 0 10 35 52 42 11 3 1 0.7AW 50/12 65 58 050 0012 0

5012 42 57 48 11 3 1 0.8

AW 50/14 65 58 050 0014 0 14 42 57 48 11 3 1 0.8AW 50/16 65 58 050 0016 0 16 48 67 61 17 4 1 1.1AW 50/20 65 58 050 0020 0 20 51 67 - 16 4 1 1.2AW 50/25 65 58 050 0025 0 25 63 80 - 22 4 2 1.8

AW 63/16 65 58 063 0016 0 16 48 64 53 14 4 1 1.4AW 63/20 65 58 063 0020 0 63 20 52 66 56 14 4 1 1.5AW 63/25 65 58 063 0025 0 25 64 74 - 16 4 2 2.1AW 63/32 65 58 063 0032 0 32 72 76 - 14 4 2 2.5AW 80/40 65 58 080 0040 0 80 40 80 83 - 12 4 2 3.2

p. 196-200

Combi-toolholders Weldon

(DIN 1835 B) and Whistle

Notch (DIN 1835 E) with

axial adjustment screw.

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D’ANDREA

119

AWINCH Weldon Whistle Notch chucking tools

L2

L1

L3

MHD

' d1

L

d3d2

WELDON

W.-NOTCH2°

L3L2

L

MHD

' d1

d3d2

W.-NOTCH

WELDON

2° 2°

fig. 2

fig. 1

INCH

REF. CODE MHD’ d1 d2H5 d3 L L1 L2 L3 fig. lb

AW 50 1/4 65 58 050 6063 0 .250 0.985 1.378 0.926 0.276 0.079 1 1.103AW 50 3/8 65 58 050 6095 0 .375 1.378 2.048 1.654 0.433 0.119 1 1.544AW 50 1/2 65 58 050 6127 0 50 .500 1.654 2.244 1.890 0.433 0.119 1 1.764AW 50 5/8 65 58 050 6158 0 .625 1.890 2.638 2.402 0.670 0.158 1 2.426AW 50 3/4 65 58 050 6190 0 .750 1.969 2.638 - 0.630 0.158 1 2.646AW 63 1/2 65 58 063 6127 0 .500 1.654 2.244 1.890 0.433 0.119 1 3.087AW 63 5/8 65 58 063 6158 0 .625 1.890 2.520 2.087 0.552 0.158 1 3.087AW 63 3/4 65 58 063 6190 0 63 .750 1.969 2.599 2.205 0.552 0.158 1 3.308AW 63 1 65 58 063 6254 0 1.000 2.481 3.071 - 0.591 0.158 2 4.631AW 63 1-1/4 65 58 063 6317 0 1.250 2.756 3.071 - 0.552 0.158 2 5.292AW 80 1-1/2 65 58 080 6381 0

801.500 3.150 3.268 - 0.433 0.158 2 7.056

AW 80 2 65 58 080 6508 0 2.000 3.741 3.937 - 0.473 0.158 2 10.143

p. 196-200

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MODULHARD’ANDREA

120

p. 196-201

PFDisc and facing cutter holders

METRIC

REF. CODE MHD’ d1 d2 d3 d4 d5 M L L1 fig. kgPF 40/22 65 59 040 2022 5 40 M10 22 40 - - 19 13 1 0.4PF 50/16 65 59 050 0016 0 M8 16 32 - - 17 15 1 0.5PF 50/22 65 59 050 0022 0

50M10 22 40 - - 19 15 1 0.5

PF 50/27 65 59 050 0027 0 M12 27 50 - - 21 15 1 0.6PF 50/32 65 59 050 0032 0 M16 32 60 - - 24 15 1 0.7PF 63/27 65 59 063 0027 0

63M12 27 60 - - 21 15 1 1.1

PF 63/32 65 59 063 0032 0 M16 32 70 - - 24 15 1 1.2PF 80/32 65 59 080 0032 0 M16 32 88 - - 24 24 1 1.9PF 80/40 65 59 080 0040 0 80 M20 40 88 66.7 M12 27 24 2 2.1PF 80/60 65 59 080 0060 0 M30 60 128.5 101.6 M16 40 31.5 2 3.5

Combi-chucking tools

for disc and facing cutter

holders.

L1 L

d2 d3 d4

MHD

' d1

d5

M

fig. 2

LL1

d2 d4d3

MHD

' d1

fig. 1

INCH

REF. CODE MHD’ d1 d2 d3 d4 L L1 fig. lbPF 50 3/4 65 59 050 6190 0

503/8 - 24 .750 1.575 0.689 0.591 1 1.103

PF 50 1 65 59 050 6254 0 1/2 - 20 1.000 1.969 0.689 0.591 1 1.323PF 63 3/4 65 59 063 6190 0 3/8 - 24 .750 1.575 0.689 0.650 1 1.985PF 63 1 65 59 063 6254 0 63 1/2 - 20 1.000 2.363 0.689 0.591 1 2.205PF 63 1-1/4 65 59 063 6317 0 5/8 - 18 1.250 2.756 0.689 0.748 1 2.867PF 80 1-1/2 65 59 080 6381 0

803/4 - 16 1.500 3.465 0.945 0.945 1 4.951

PF 80 2 65 59 080 6508 0 1 - 12 2.000 3.859 0.945 1.063 1 6.615

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D’ANDREA

121

p. 196-201

CMDIN 228 A-B Morse taper chucking tools

d2

L

L1

MHD

' d1

d3F

2

3 1

MT DIN 228-A

To chuck a morse taper tool

with thread proceed as

follows:

a. Drive in screw 1.

b. Remove expanding pin 2

and sleeve 3 to allow the

Allen wrench to be

introduced from the rear.

c. Fit the tool and tighten

screw 1 clockwise.

d. Reassemble expanding

pin 2 and sleeve 3.

MT DIN 228-B

To chuck a morse taper

tool with tang remove

screw 1.

Combi-chucking tools for

morse taper with DIN 228-A

thread bore and with

DIN 228-B tooth.

REF. CODE MHD’ d1 MORSE d2 d3 L L1 F lbCM 50/1 65 60 050 0001 0 1 0.788 0.475 3.150 2.678 M6 1.323CM 50/2 65 60 050 0002 0 50 2 1.182 0.700 3.937 3.386 M10 1.544CM 50/3 65 60 050 0003 0 3 1.418 0.938 4.725 4.331 M12 2.205CM 63/3 65 60 063 0003 0

633 1.418 0.938 4.725 4.252 M12 2.867

CM 63/4 65 60 063 0004 0 4 1.890 1.231 5.906 5.237 M16 4.410

DIN 228 B

DIN 228 A

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MODULHARD’ANDREA

122

p. 192-193p. 196-200

AMTapping chuck holders

Tapping chuck holders

suitable for high

production. Great axial

adjustment both in

compression and tension.

There is the possibility of

using quick change clutches

with or without torque

clutch.

REF. CODE MHD’ d1 WFLK Capacity L L1 d2 d3 a lbAM 50/M3-12 65 65 050 0010 0

50WFLK 115B/A 308 M 3 ~ 12 2.835 2.363 0.748 1.418 0.296 1.985

AM 50/M8-20 65 65 050 0020 0 WFLK 225B/A 308 M 8 ~ 20 4.174 - 1.221 2.087 0.493 2.646AM 63/M3-12 65 65 063 0010 0

63WFLK 115B/A 308 M 3 ~ 12 2.756 2.284 0.748 1.418 0.296 2.205

AM 63/M8-20 65 65 063 0020 0 WFLK 225B/A 308 M 8 ~ 20 4.095 3.662 1.221 2.087 0.493 2.867

aa

L

L1

d2 d3

MHD

' d1

WFLK

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D’ANDREA

123

p. 196

Drilling chuck holders and semifinished chuck holders

REF. CODE MHD’ d1 L lbB 50/16 65 61 050 0016 0 50 0.394 0.882B 63/16 65 61 063 0016 0 63 0.532 1.764

REF. CODE MHD’ d1 d2 L lbNS 50 65 72 050 0160 0 50 2.481 6.300 9.261NS 63 65 72 063 0200 0 63 3.150 7.864 19.184NS 80 65 72 080 0250 0 80 3.937 9.843 35.280

B16

DIN 23824L

Ø 1

5.73

3

MHD

' d1

B16

Semifinished chucking

holders for special tools,

manufactured with

the tempered and ground

part of the MHD’ coupling

and the cylindrical neutral

part with a hardness

of HRC 22-25.

Drilling chuck holders

with B16 DIN 238 thread.

NS

L10

MHD

' d1

d2

HRC 22-25

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MODULHARD’ANDREA

124

p. 196

Coolant chucking tools

REF. CODE MHD’ d1 R d2 L L1 L2 RPM max BAR lbACR/NC 50/50 65 67 050 0050 1 50 2.559 3.150 2.835 1.122 1.693 7000 max 10 4.190ACR/NC 50/50 65 67 050 0050 0 50 3.150 3.150 2.835 1.122 1.693 7000 max 10 5.513ACR/NC 63/63 65 67 063 0063 0 63 3.150 3.937 3.465 1.457 2.008 5600 max 10 11.025

ACR/NC

NN Activate coolant prior to starting spindle to prevent damage to internal components.

LL2

ø 18

R

MHD

' d1

d2

MHD

' d1

L15

-0.0

3-0

.05

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D’ANDREA

125

p. 196

Coolant chucking tools

REF. CODE MHD’ d1 d2 L L1 RPM max BAR lbACR 63/63 65 67 063 1063 0 63 0.591 2.481 1.378 3500 max 10 6.395

ACR

NN Activate coolant prior to starting spindle to prevent damage to internal components.

MHD

' d1

d2

15

R 3/8

L

L1

MHD

' d1

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SENSITIV T-TA

Boring and facing heads with manual and automatic feed

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SENSITIV T-TA

Boring and facing heads with manual and automatic feed

Index

GENERAL FEATURES p. 128

COMPONENTS AND ASSEMBLY p. 129

SUPPLY p. 130

ARBORS p. 131

ACCESSORIES p. 132-135

TECHNICAL DATA p. 136

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SENSITIV T-TA

128

General features

The line of T-TA boring and

facing heads is provided

with radial feed movement

of the radial slide while

the head rotates. The

radial feed can be either

manually operated by a

crank or automatic.

Via an interchangeable

taper, these heads can be

utilized on milling

machines, boring

machines, jig boring

machine, radial drills and

will allow to perform a

wide range of machining

operations such as facing,

back-facing, boring, taper

boring, grooving both on

ID or OD.

The T-TA line of heads

includes 4 models: T 100

provided with manual

radial feed only; TA 120,

TA 170 and TA 220 provided

with manual and automatic

radial feed.

A wide range of

toolholders is available for

these heads to allow the

widest range of machining

operations.

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D’ANDREA

129

Components and assembly

ASSEMBLY

The SENSITIV are mounted

on the machine via the

taper. The check rod 14,

inserted in fork 18 and

locked onto the machine

COMPONENTS

1. Stationary body

2. Rotating body

3. Interchangeable body

4. Feed crank

5. Quick return crank

6. Automatic feed crank

7. Automatic feed disengage

button

8. Crank lock

9. Micrometric vernier scale

10. Centesimal vernier scale

11. Tool slide

12. Position stop

13. Toolholder clamp screw

14. Check rod

15. Transparent guard

16. Slide clamp screw

17. Toolholder check pins

18. Fork

head, prevents the fixed

body from rotating.

For severe, heavy tooling,

it is advisable to apply a

flange to block the

SENSITIV onto the sleeve

or the head of the machine

tool. The type of flange to

be used depends on the

machine model and on

whether or not there are

threaded holes in the front

of the spindle or machine

head. The flange may be

easily built by the

customer or supplied by

D’Andrea.

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SENSITIV T-TA

130

Supply

The standard K01 Kit

includes the following in a

case: 1 T or TA head;

1 transparent guard; 2

boring toolholders (P102,

P103), 2 facing toolholders

(P11, P12), 3 heads (T01,

T02, T03), 10 carbide tools;

1 check rod; 1 set of

wrenches; 1 instruction

booklet; 1 warranty card.

Other accessories are also

available upon request.

Fitting tapers are optional.

SAFETY

The T-TA are equipped with

a transparent guard that

ensures safe use.

In addition, the toolholder

slide is fitted with a safety

device that prevents the

toolholder from being

released.T03UT02RT01L

P11 P12P103P102

INFO

KIT K01

REF. T100 TA 120 TA 170 TA 220CODE CODE CODE CODE

K01 50 01 100 21 001 50 02 120 21 001 50 02 170 21 001 50 02 220 21 001

consisting of:1 T../TA..1 P 1021 P 1031 P 111 P 12

1 T 01L1 T 02R1 T 03U10 Tools M20

REF. T 100 - TA 120 TA 170 TA 220CODE CODE CODE

K03 50 02 120 23 000 50 02 170 23 000 50 02 220 23 000

consisting of:1 P 1021 P 1031 P 111 P 12

1 T 01L1 T 02R1 T 03U10 Tools M20

KIT K03

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D’ANDREA

131

Arbor

REF. T 100 - TA 120 TA 170 TA 220CODE CODE CODE

ISO 40 41 1 22 01 040 00 41 1 32 01 040 00 -

DIN 2080 “OTT”ISO 40 inch 41 1 22 01 040 04 41 1 32 01 040 04 -ISO 50 41 1 22 01 050 00 41 1 32 01 050 00 41 1 50 01 050 00ISO 50 inch 41 1 22 01 050 04 41 1 32 01 050 04 41 1 50 01 050 04

REF. T 100 - TA 120 TA 170 TA 220CODE CODE CODE

DIN 69871/CAT ISO 40 41 1 22 01 040 35 41 1 32 01 040 35 -ISO 7388 ISO 50 41 1 22 01 050 35 41 1 32 01 050 35 41 1 50 01 050 35

MAS-BTISO 40 41 1 22 01 040 36 41 1 32 01 040 36 -ISO 50 41 1 22 01 050 35 41 1 32 01 050 35 41 1 50 01 050 35

REF. T100 - TA 120 MHD’ d1CODE

MHD’ 50 T100 / TA120 41 1 22 00 050 00 50

REF. TA 170 MHD’ d1CODE

MHD’ 63 TA 170 41 1 32 00 063 00 63

REF. TA 220 MHD’ d1CODE

MHD’ 80 TA 220 41 1 50 00 080 00 80

CHUCKING TOOL FOR MHD’ ARBORS

MHD

' d1

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SENSITIV T-TA

132

Accessories

T and TA heads are

designed for applying

modular toolholders and

interchangeable fitting

tapers. All heads are made

with dovetail guides on the

slide for mounting the tool

holders. This allows

optimum positioning of the

toolholders and ensures

REF. CODE A B D Ø min.P102 43 10 30 25 055 1 45 32,5

T 100 - TA 120P103 43 10 30 25 090 1 80 67,5 25 31P104 43 10 30 25 125 1 115 102,5P105 43 10 30 28 160 1 150 137,5 28 33P102 43 10 40 32 080 1 67 51

TA 170P103 43 10 40 32 125 1 112 96

32 40P104 43 10 40 32 160 1 147 131P105 43 10 40 32 200 1 187 171P102 43 10 50 40 100 1 83.5 63,5

TA 220P103 43 10 50 40 160 1 143.5 123.5

40 50P104 43 10 50 40 200 1 183.5 163.5P105 43 10 50 40 250 1 233.5 213.5

BORING TOOLHOLDERS

REF. CODE L A ØP11 43 30 30 30 096 0 95

T 100 - TA 120 P12 43 30 30 30 135 0 135 25 16P13 43 30 30 30 175 0 175P11 43 30 40 40 140 0 140

TA 170 P12 43 30 40 40 200 0 200 40 20P13 43 30 40 40 260 0 260P11 43 30 50 50 190 0 190

TA 220 P12 43 30 50 50 290 0 290 50 25P13 43 30 50 50 390 0 390

FACING TOOLHOLDERS

that they are very securely

fastened in place. The

toolholders have a tapered

fitting for inserting the

interchangeable heads

available in right and left

versions, screw-locking

positive inserts and for

round tools specifically

made of carbide (M20).

ø min.

A B

D

P103P102 P104 P105

A

D

L

P11 P12 P13

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D’ANDREA

133

Accessories

HEADS

REF. CODE D A ØT01 L 46 01 020 08 4 10

T 100 - TA 120 T02 R 46 01 020 08 4 20 22 23.5 8T03 U 46 01 020 08 7 30T01 L 46 01 025 10 4 10

TA 170 T02 R 46 01 025 10 4 20 27 29.5 10T03 U 46 01 025 10 7 30T01 L 46 01 032 12 4 10

TA 220 T02 R 46 01 032 12 4 20 34 37 12T03 U 46 01 032 12 7 30

TOOLSM20

T 100 TA 120 TA 170 TA 220REF. CODE Ø L REF. CODE Ø L REF. CODE Ø L

A1 08 M20 47 201 02 08 001 A1 10 M20 47 201 02 10 001 A1 12 M20 47 201 02 12 001A2 08 M20 47 201 02 08 002 A2 10 M20 47 201 02 10 002 A2 12 M20 47 201 02 12 002A3 08 M20 47 201 02 08 003 A3 10 M20 47 201 02 10 003 A3 12 M20 47 201 02 12 003A4 08 M20 47 201 02 08 004 A4 10 M20 47 201 02 10 004 A4 12 M20 47 201 02 12 004A5 08 M20 47 201 02 08 005 A5 10 M20 47 201 02 10 005 A5 12 M20 47 201 02 12 005A6 08 M20 47 201 02 08 006 8 30 A6 10 M20 47 201 02 10 006 10 45 A6 12 M20 47 201 02 12 006 12 56B1 08 M20 47 201 02 08 101 B1 10 M20 47 201 02 10 101 B1 12 M20 47 201 02 12 101B2 08 M20 47 201 02 08 102 B2 10 M20 47 201 02 10 102 B2 12 M20 47 201 02 12 102B3 08 M20 47 201 02 08 103 B3 10 M20 47 201 02 10 103 B3 12 M20 47 201 02 12 103B4 08 M20 47 201 02 08 104 B4 10 M20 47 201 02 10 104 B4 12 M20 47 201 02 12 104

60°60°

ø

A

D

T01L T02R T03U

60°30

° 45° 30° 30°

L

ø

A1 A2 A3 A4 A6A5 B1 B2 B3 B4

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SENSITIV T-TA

134

Accessories

REF. CODE D A F

T 100 - TA 120T21 L 46 01 020 11 0 10

20 22.5 17 CCMT 09T3.. 49 40 1 0004008 10 150 09 0150 0T22 R 46 01 020 11 0 20

TA 170T21 L 46 01 025 16 0 10

25 29 22 CCMT 09T3.. 49 40 1 0004008 10 150 09 0150 0T22 R 46 01 025 16 0 20

TA 220T21 L 46 01 032 16 0 10

32 36.5 27 CCMT 1204.. 49 40 1 0005009 10 150 09 0250 0T22 R 46 01 032 16 0 20

HEADS

REF. CODE D A F

T 100 - TA 120T23 L 46 01 020 11 7 10

20 22.5 17 CCMT 09T3.. 49 40 1 0004008 10 150 09 0150 0T24 R 46 01 020 11 7 20

TA 170T23 L 46 01 025 16 7 10

25 29 22 CCMT 09T3.. 49 40 1 0004008 10 150 09 0150 0T24 R 46 01 025 16 7 20

TA 220T23 L 46 01 032 16 7 10

32 36.5 27 CCMT 1204.. 49 40 1 0005009 10 150 09 0250 0T24 R 46 01 032 16 7 20

HEADS

REF. CODE D A F

T 100 - TA 120T27 L 46 01 020 09 9 10

20 22.5 17 CCMT 09T3.. 49 40 1 0004008 10 150 09 0150 0T28 R 46 01 020 09 9 20

TA 170T27 L 46 01 025 09 9 10

25 29 22 CCMT 09T3.. 49 40 1 0004008 10 150 09 0150 0T28 R 46 01 025 09 9 20

TA 220T27 L 46 01 032 12 9 10

32 36.5 27 CCMT 1204.. 49 40 1 0005009 10 150 09 0250 0T28 R 46 01 032 12 9 20

90°

D

A

F

T23L T24R

90°

A

D

F

T21L T22R

80° 5°

D

A

F

T27L T28R

HEADS

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D’ANDREA

135

Accessories

HEADS

REF. CODE D A F

T 100 - TA 120T25 L 46 01 020 09 3 10

20 22.5 17 SCMT 09T3.. 49 40 1 0004008 10 150 09 0150 0T26 R 46 01 020 09 3 20

TA 170T25 L 46 01 025 09 3 10

25 29 20 SCMT 09T3.. 49 40 1 0004008 10 150 09 0150 0T26 R 46 01 025 09 3 20

TA 220T25 L 46 01 032 12 3 10

32 36.5 25 SCMT 1204.. 49 40 1 0005009 10 150 09 0250 0T26 R 46 01 032 12 3 20

HEADS

REF. CODE D A F

T 100 - TA 120T41.06 L 46 01 020 06 8 10

20 22.5 17 X61 0602.. 49 20 1 0025050 10 150 09 0070 0T42.06 R 46 01 020 06 8 20T41.06 L 46 01 025 06 8 10

X61 0602.. 49 20 1 0025050 10 150 09 0070 0TA 170

T42.06 R 46 01 025 06 8 2025 29 22

T41.09 L 46 01 025 09 8 10X61 09T3.. 49 20 1 0030080 10 150 09 0090 0

T42.09 R 46 01 025 09 8 20T41.06 L 46 01 032 06 8 10

X61 0602.. 49 20 1 0025050 10 150 09 0070 0TA 220

T42.06 R 46 01 032 06 8 2032 36.5 27

T41.09 L 46 01 032 09 8 10X61 09T3.. 49 20 1 0030080 10 150 09 0090 0

T42.09 R 46 01 032 09 8 20

On right heads (R) left inserts (L) are used and vice versa

p. 180-182

45°

D

A

F

T25L T26R

D

A

F

T42 06RT42 09R

T41 06LT41 09L

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SENSITIV T-TA

136

Technical data

TECHNICAL DATA T 100 TA 120 TA 170 TA 220A mm inch 102 4.01” 120 4.72” 170 6.69” 220 8.66”

B mm inch 100 3.93” 103 4.05” 128 5.03” 168 6.61”

C mm inch M6 M6 M8 M12

D mm inch 88 3.46” 102 4.01” 144 5.66” 190 7.48”

E mm inch 160 6.29” 178 7.00” 248 9.76” 283 11.14”

F max P 11 standard mm inch 140 5.51” 150 5.90” 220 8.66” 320 12.6”

P 12 standard mm inch 200 7.87” 210 8.26” 300 11.81” 420 16.53”

P 13 mm inch 250 9.84” 300 11.81” 400 15.74” 500 19.68”

G mm inch 47 1.85” 47 1.85” 61 2.40” 77 3.03”

H P102 standard mm inch 55 2.16” 55 2.16” 80 3.14” 100 3.93”

P103 standard mm inch 90 3.54” 90 3.54” 125 4.92” 160 6.29”

P104 mm inch 125 4.92” 125 4.92” 160 6.29” 200 7.87”

P105 mm inch 160 6.29” 160 6.29” 200 7.87” 250 9.84”

I max. mm inch 115 4.52” 125 4.92” 190 7.48” 280 11.02”

Radial trasverse mm inch 30 1.18” 40 1.57” 60 2.36” 100 3.93”

• Feed mm/ inch/ - - 0.05 .002” 0.05 .002” 0.062 .0025”

• • Feed mm/ inch/ - - 0.15 .006” 0.15 .006” 0.186 .0073”

Rapid return mm/ inch/ - - 0.4 .015” 1 .039” 1.24 .048”

Max. speed RPM RPM 1000 1000 800 800 630 630 500 500

Net weight kg pound 4.6 10.12 6.5 14.3 19 41.8 36 79.2

Torque Nm Ib ft. 400 296 400 296 800 592 1500 1110

Motor power Kw hp 2 ÷ 6 2.68 ÷ 8.04 2 ÷ 6 2.68 ÷ 8.04 3.5 ÷ 11 4.69 ÷ 14.74 7.5 ÷ 22 10.05 ÷ 29.48

Ø F P11 P12 P13

C D E

GB

H

A

P103

P104

P102

P105

45° 45°

Ø I

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D’ANDREA

137

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AUTORADIAL

Automatic facing heads

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AUTORADIAL

Automatic facing heads

Index

AUTORADIAL p. 140

COMPONENTS AND ASSEMBLY p. 141

SUPPLY p. 142

TOOLHOLDERS-INTERCHANGEABLE FEEDS p. 143

TECHNICAL DATA p. 144

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AUTORADIAL

140

Autoradial

Facing heads with

automatic feed and quick

return of the slide without

stopping or reversing the

spindle of the machine tool.

Available in 3 models:

AR 100, AR 125 and AR 160;

they have got a feed and

quick return. To change the

feed, some interchangeable,

optional, gear blocks (F) are

available, for feeds in

mm/rev. of: 0.05; 0.10; 0.20;

0.40; 0.60 and a quick

return of 0.08 mm/rev. The

interchangeable arbor uses

the same locking system

used in the MHD’ modular

system. A simple

attachment of the

toolholders to the slide

favours the manufacturing

of special toolholders. The

AUTORADIAL heads are

applicable on machining

centres and on N.C.

machines and, without the

need of any electronic

interface, they can execute

automatically a working

cycle of:

• Facing

• Backfacing

• Internal or external

grooving for spring

washers and O-rings

• Record spiral cutting on

flanges.

The cycle is composed of

the working feed and of

the quick return of the

slide without ever

stopping or reversing the

rotation of the spindle.

To reset the cycle, merely

reverse the spindle

rotation for a few

revolutions.

START

STOPREVERSE

CW

CCWA R

AR 100

D’ANDREA

RPM max

serial no.

80098080001 MADE IN ITALY

800RPM max

serial no.98080001

RA

AR 100

D’ANDREAMADE IN ITALY

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D’ANDREA

141

Components and assembly

COMPONENTS

1. Override (A), return (R)

2. Limit blocks

3. Control screw

4. Check pin

5. Interchangeable feed

block

6. Tool slide

7. Interchangeable arbor

8. Drive flange

9. Rotating body

ASSEMBLY

In the AUTORADIAL the

slide is moved forward by

holding back the drive

flange 8 while the spindle

is rotating.

The T-block supplied with

the K-NC KIT is to be

applied to a fixed part

around the spindle,

observing the

measurements indicated.

If the stroke of the check

pin is not 5 ± 0.25, you must

adjust the position of the

T-block using the spacer S.

The angle α is freely

adjustable by loosening

the 3 screws A, turning the

flange 8 to the desired

angle and tightening the

screws A.

1

2

3

5

6

4

9

8

7

X

5

Ø 18 -0.03-0.05 S

A

T

98080001800RPM max

serial no. ' RD AEADA D E YLATII N

100AR

8

RPM max

serial no.

80098080001

A R

NI I T A L YEDAD 'A E AD R

AR 100M

N

RA

NM

α

α

±0.2

5

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AUTORADIAL

142

Supply

REF. F CODEmm/ inch/ K02 AR 100 K02 AR 125 K02 AR 160

K02 AR... - F. 0.05 0.05 .002 50 06 100 20 050 50 06 125 20 050 50 06 160 20 050K02 AR... - F. 0.1 0.1 .004 50 06 100 20 100 50 06 125 20 100 50 06 160 20 100K02 AR... - F. 0.2 0.2 .0078 50 06 100 20 200 50 06 125 20 200 50 06 160 20 200K02 AR... - F. 0.3 0.3 .012 50 06 100 20 300 50 06 125 20 300 50 06 160 20 300K02 AR... - F. 0.4 0.4 .0157 50 06 100 20 400 50 06 125 20 400 50 06 160 20 400K02 AR... - F. 0.6 0.6 .024 50 06 100 20 600 50 06 125 20 600 50 06 160 20 600

AR 100 AR 125 AR 160MHD’ CODE X CODE X CODE X

mm inch mm inch mm inch

DIN 69871 - A40 41 6 50 01 040 20 36.5 1.44 41 6 63 01 040 20 68.5 2.7 - - -DIN 69871 - A50 41 6 50 01 050 20 36.5 1.44 41 6 63 01 050 20 44.5 1.75 41 6 80 01 050 20 50.5 2MAS 403 BT 40 41 6 50 01 040 30 36.5 1.44 41 6 63 01 040 30 54.5 2.15 - - -MAS 403 BT 50 41 6 50 01 050 30 54.5 2.15 41 6 63 01 050 30 63.5 2.5 41 6 80 01 050 30 63.5 2.5CAT 40 UNC 41 6 50 01 040 45 54.5 2.15 41 6 63 01 040 45 88.5 3.48 - - -CAT 50 UNC 41 6 50 01 050 45 36.5 1.44 41 6 63 01 050 45 44.5 1.75 41 6 80 01 050 45 50.5 2HSK - A63 41 6 50 15 063 20 54.5 2.15 41 6 63 15 063 20 63.5 2.5 - - -HSK - A100 41 6 50 15 100 20 60.5 2.38 41 6 63 15 100 20 70.5 2.77 41 6 80 15 100 20 76.5 3DIN 2080 - A40 ‘OTT’ 41 6 50 01 040 00 36.5 1.44 41 6 63 01 040 00 48.5 1.9 - - -DIN 2080 - A50 ‘OTT’ 41 6 50 01 050 00 36.5 1.44 41 6 63 01 050 00 44.5 1.75 416 80 01 050 00 44.5 1.75

REF. CODER.65 R.80 R.110

K-NC R... - AR 100 39 41 100 065 02 39 41 100 080 02 -K-NC R... - AR 125 - 39 41 125 080 02 39 41 125 110 02K-NC R... - AR 160 - 39 41 160 080 02 39 41 160 110 03

RD AENA'DM A D E YLATII N

100AR630RPM max

RA

serial no.98080001

R

X

K02

K-NC

MHD’ ARBOR

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D’ANDREA

143

Toolholders-Interchangeable feeds

m¯3.5

3

2.5

2

1.5

1

0.50

Av 0.1Av 0.05

AR 160

12

REF. F CODEmm/ inch/ AR 100 AR 125 AR 160

F 0.05 - AR... 0.05 .002 38 20 060 05 001 38 20 061 05 001 38 20 062 05 001F 0.1 - AR... 0.1 .004 38 20 060 10 001 38 20 061 10 001 38 20 062 10 001F 0.2 - AR... 0.2 .0078 38 20 060 20 001 38 20 061 20 001 38 20 062 20 001F 0.3 - AR... 0.3 .012 38 20 060 30 001 38 20 061 30 001 38 20 062 30 001F 0.4 - AR... 0.4 .0157 38 20 060 40 001 38 20 061 40 001 38 20 062 40 001F 0.6 - AR... 0.6 .024 38 20 060 60 001 38 20 061 60 001 38 20 062 60 001

REF. CODE G H Ømm inch mm inch mm inch

P110 - AR 100 43 30 50 30 096 0 96 3.78 30 1.18 20 .79P110 - AR 125 43 30 56 38 120 0 121 4.76 39 1.53 25 .98P110 - AR 160 43 30 63 48 160 0 164 6.46 49 1.93 32 1.26

H

G

Ø

INSTRUCTIONS TO REPLACE THE FEED BLOCK

a. Loosen the screw 1

b. Extract block 2

c. Insert new block 2 lubricated with ISO-UNI XM2 grease

d. Lock screw 1

TOOLHOLDERS P110

INTERCHANGEABLE FEEDS

F...

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AUTORADIAL

144

Technical data

TECHNICAL DATA AR 100 AR 125 AR 160ø A mm inch 100 3.94” 125 4.92” 160 6.30”

B mm inch 100 3.94” 110 4.33” 125 4.72”

R mm inch 65-80 2.56”-3.15” 80-110 3.15”-4.33” 80-110 3.15”-4.33”

Y mm inch 31.5 1.25” 39.5 1.55” 45.5 1.79”

X mm inch p. 142

D1 x L1 mm inch 148x125 5.8x4.9” 190x160 7.5x6.3” 270x200 10.6x7.9”

D2 x L2 mm inch 250x31 9.8x1.2” 320x40 12.6x1.5” 400x50 15.7x1.2”

C mm inch 40 1.57” 40 1.57” 50 1.97”

V mm inch 12.5 0.49” 12.5 0.49” 15 0.59”

M mm inch M5 M5 M6

E x P mm inch 10 x 2.5 0.39x0.1” 10 x 2.5 0.39x0.1” 12 x 2.5 0.47x0.1”

MHD’ 50 63 80

Radial trasverse mm inch 25 1” 40 1.57” 70 2.76”

Interchangeable feeds mm/ inch/ p. 143

Quick return mm/ inch/ 0.8 .0315” 0.8 .0315” 0.8 .0315”

Max. rotation RPM RPM 630 500 400

Weight without arbor Kg pounds 5.5 12 9 20 14 31

100

AR

RD

AE

A'D A

DE

YL

ATI

INNM

RA

seria

l no.

9808

0001

800

RPM

max

X

R

B L1

L2

MHD

'

5 ± 0.25

Y

-0.0

3-0

.05

Ø 1

8

Ø D

1

Ø D

2

E x P

C

M

V

Ø A

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D’ANDREA

145

AR 100 AR 125 AR 160

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U-CENTER

NC heads for facing, boring, threading and radiusing for machining centres

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U-CENTER

NC heads for facing, boring, threading and radiusing for machining centres

Index

GENERAL FEATURES p. 148-149

U-DRIVE p. 150

ASSEMBLY p. 151

SIZES p. 152

CHIP REMOVAL CAPACITY p. 153

SUPPLY p. 154

TOOLHOLDERS AND HEADS p. 155

TECHNICAL DATA p. 156-157

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U-CENTER

148

U-CENTER

U-CENTER boring and

facing heads are designed

for use on machines with

automatic tool change, thus

essentially on machining

centres. The feed movement

of the toolholder slide and

the tool position, even

during rotation, is

controlled by a U-DRIVE

motor drive unit.

This unit is managed

directly by an axis, known

as “U”, of the machining

centre numerical control.

A machining centre set up

in this way allows to carry

out a series of different

tooling procedures such as

inner and outer turning,

cutting grooves, tapered

bores (even variable),

concave and convex spokes,

cylindrical and tapered

threading, phonographic

spirals, etc.

1. Power take-off

2. Servomotor

3. Transducer

4. Limit microswitches

5. Arbor

6. U-CENTER head

General features

KINEMATIC SYSTEM

OF THE U-CENTER

The kinematic system of all

U-CENTERS is made up of a

differential unit where one

revolution of the power take-

off “A” corresponds to one

0.25 mm radial shift of the

slide. The maximum allowed

rate of 2000 RPM at power

take-off corresponds to a slide

feed speed of 500 mm/min.

The rated torque necessary

for power take-off is 2 Nm.

Between the servomotor

mounted in the U-DRIVE unit

and the toolholder slide of the

U-CENTER is a radial reversal

play of approximately 0.05

mm, thus in order to be

precise positioning must take

place in a single direction, and

be included during

programming.

CNC

U

W

Z

Y

X

23

4

1

6

5

–o +A

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D’ANDREA

149

General features

COMPONENTS

1. Stationary body

2. Rotating body

3. Tool slide

4. Interchangeable arbor

5. Counterweights

6. Toolholders with

interchangeable head

7. Coolant outlets

8. Power take-off ‘A’;

locking-release system

ensures that the rotating

body is secured to the

fixed body when the

U-CENTER is

automatically removed

from the spindle of the

machining centre and

placed in the tool

magazine.

BALANCING

U-CENTER heads are

designed with two

counterweights (5) for

automatic balancing, which

move in the opposite

direction to the slide (3) to

allow to work at a high RPM

without noticeable sways.

The balanced heads are

especially suited for

precision tooling and to

create diameters that

require high rotation speed.

A

5

1

3

7

8

2

4

6

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U-CENTER

150

U-DRIVE

The U-DRIVE unit has to be

properly mounted on the

machine’s headstock to

allow for a safe

engagement with the

U-CENTER head (fig.3).

The U-DRIVE unit contains

the U axis servomotor (1), a

transducer (2), the end of

stroke (3), zero reference

proximity switches and the

drive system to the

U-CENTER head.

The U-DRIVE can take

different patterns according

to the application on the

machining centre; the most

common are: angle (fig.4)

or in line (fig.5)

fig. 5fig. 4

4

3

2

13

4

2

1

fig. 3

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D’ANDREA

151

Assembly

ASSEMBLY

The manufacture and

installation of the U-DRIVE

must observe the

measurements and

tolerances indicated on the

drawings.

DATA

1. Spacer to adapt the

U-DRIVE according to the

measurement (X+0.5) mm

2. Preload spring (max

load 20N)

3. Air intake for cleaning

the power take-off

4. Wedge clutch axial

stroke from 1 to 2 mm

5. Spring (max load 50 N)

6. Rotation lock disengage

stroke

7. Lock-release lever

8. Reference peg

9. Positioning ring

A. Distance between the

taper reference line and the

surface of the U-CENTER

head

H. Height of the U-CENTER

power take-off

+ 0.5 0

2 3 max 2000 RPM1 4

7(X + 0.5)

5

6

9

7

8

6.5

8

XA

H

8.5

6 0- 0.5

175

±0.0

2

30°

15°

30°

Ø 4

6

10

2 3

24

- 0.0

1- 0

.025

Ø 5

0.05

Ø 5

5 0 - 0

.05

Ø 4

6+

0.0

3

0

0.5 - 1HA

U-DRIVE U-CENTER

8.5

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U-CENTER

152

Sizes

DATA

1. Maximum overall

dimensions of balancing

weights

2. Measurements for

hollows

3. Rotation lock disengage

stroke

4. Coolant intake

5. Coolant outlet

6. Centre of gravity

DATA UC 140 BH UC 160 BH UC 180 BH UC 200 BHØA mm 175 200 223 275ØB mm 100 116 125 200C mm 20 22.5 25 37.5D mm 12.5 12.5 15 15E mm 10 10 12 12F mm 40 40 50 50G (da N) 11.7 19 22.5 26.5H mm 50 51 63 63I mm 10 10 12 12L mm 25 37.5 30 60

M mm n° 14 M 5x11 n° 18 M 5x11 n° 14 M 6x12 n° 26 M 6x12 ØN mm 40 50 50 50O mm 55 67.5 67.5 67.5P mm 29.5 35 35 35Q mm 59.5 63.5 73 73R mm 117 133.5 143 143ØS mm 140 160 180 200T mm 278 288 298 298ØU mm 142 162 182 182Xmm 55 65 74 85

Ø B

CC

D

Ø A

R32

1 5

5°Ø

18

±0.0

1±0

.01

I+0.

02+

0.04

prof 2

H

F0.01 M

8.5

22

3

R49

X

QP

Ø S

46

T 175

±0.0

2 19.5

±0.0

5

Ø U

± 0

.05

8

24

51.5 O

76

G

4 5(75)

+0.02+0.04

6 0-0.5

+0.03 0

E +0.1 0

Ø 7

0 -0.1

Ø 5

8-0

.02

-0.0

6

Ø 5

5 0 -0

.05

Ø N

-0.0

05-0

.008

LL

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D’ANDREA

153

Chip removal capacity

L

D

0 50 100 150 200 250

0 50 100 150 200 250 300 400

0

50

100

150

200

0

50

100

150

L m

m

D mm

U-CENTER 140/BH

U-CENTER 160/BH - 180/BH - 200/BH

U-C

ENTE

R 18

0/BH

- 20

0/BH

U-C

ENTE

R 14

0/BH

-160

/BH

U-CENTER 140/BH

U-CENTER 160/BH

U-CENTER 180/BHU-CENTER 200/BH

0.750.85

0.50.6

0.751

These parameters are

indicative for normal

working conditions on steel

with a hardness of 160-200

HB, positive insert and

cutting speed of 120 m/min.

U-CENTER 160/BH - 180/BH - 200/BH

U-CENTER 140/BH

D mm

400300250200150100500

250200150100500

U-C

ENTE

R 14

0/BH

-160

/BH

U-C

ENTE

R 18

0/BH

- 20

0/BH

L m

m

150

100

50

0

150

100

50

0

L

D

U-CENTER 140/BH

U-CENTER 160/BH

U-CENTER 180/BHU-CENTER 200/BH

0.50.65

0.30.4

0.50.75

Chip section in mm2

Chip section in mm2

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U-CENTER

154

Supply

REF. K03 UC 140/BH K03 UC 160/BH K03 UC 180/BH K03 UC 200/BHCODE 50 04 142 03 000 50 04 142 03 000 50 04 182 03 000 50 04 182 03 000

REF. UC 140/BH UC 160/BH UC 180/BH UC 200/BHISO 45 / 50 ISO 45 / 50 ISO 45 / 50 ISO 45 / 50

REF. K02 UC 140/BH K02 UC 160/BH K02 UC 180/BH K02 UC 200/BHCODE 50 04 142 02 300 50 04 162 02 300 50 04 182 02 300 50 04 202 02 300

To order the U-CENTER arbor, it is necessary to draw-up the form on p. 156

consisting of:P 100P 101P 110

P 111T 214 LT 214 R

K02

K03

ARBORS

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D’ANDREA

155

Toolholders and heads

REF. CODE S L

UC 140 - 160/BHP 110 43 35 50 32 095 0

3095

P 111 43 35 50 32 140 1 140

UC 180 - 200/BHP 110 43 35 60 40 120 0

35120

P 111 43 35 60 40 180 0 180

REF. CODE D H

UC 140 - 160/BHP 100 43 15 50 32 080 1

3280

P 101 43 15 50 32 125 1 125

UC 180 - 200/BHP 100 43 15 60 40 100 0

40100

P 101 43 15 60 40 160 0 160

95°

A

D

F

T 214 L T 214 R

P100P101

P110P111

T 214LT 214R

D

H

S

L

REF. CODE A D F

UC 140 - 160/BHT 214 L 46 02 032 12 9 10

30 32 22 CCMT 1204.. 49 40 1 0005009 10 150 09 0250 0T 214 R 46 02 032 12 9 20

UC 180 - 200/BHT 214 L 46 02 040 12 9 10

40 40 28 CCMT 1204.. 49 40 1 0005009 10 150 09 0250 0T 214 R 46 02 040 12 9 20

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U-CENTER

156

Technical data

To order the U-CENTER supplied with arbor (A) it is necessary to enclose a filled copy of the following design, or the application layout.

REQUESTED DATA

U-CENTER mod.: ________________________________________________________________________________________________________________________

Type of arbor (A): ______________________________________________________________________________________________________________________

MACHINING CENTRE

Trademark: ___________________________________________________________________________________________________________________________

Model: ________________________________________________________________________________________________________________________________

Spindle: ______________________________________________________________________________________________________________________________

Max. tool weight: ______________________________________________________________________________________________________________________

Ø max

A

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D’ANDREA

157

Technical data

TECHNICAL DATA UC 140 BH UC 160 BH UC 180 BH UC 200 BHH mm inch 117 4.60” 133.5 5.25” 143 5.62” 143 5.62”

K mm inch 49 1.93” 49 1.93” 49 1.93” 49 1.93”

I mm inch 175 6.89” 175 6.89” 175 6.89” 175 6.89”

L mm inch 140 5.5” 160 6.3” 180 7” 200 7.87”

Tool slide trasverse mm inch 40 1.57” 45 1.77” 50 1.97” 75 2.95”

Feed mm/min. inch/min. 1÷500 .04”÷19.68” 1÷500 .04”÷19.68” 1÷500 .04”÷19.68” 1÷500 .04”÷19.68”

Rapid motion mm/min. inch/min. 500 19.68” 500 19.68” 500 19.68” 500 19.68”

Maximum speed RPM RPM 1200 1200 1200 1200 1000 1000 600÷800 600÷800

Torque Nm lb ft. 600 444 800 592 1000 740 1000 740

Max. torque on take-off shaft Nm lb ft. 1.5 1.11 2 1.48 2 1.48 2 1.48

Radial force daN pound 150 337.5 200 540 250 562.5 250 562.5

Unidirec. repeatability accuracy RP mm inch 0.005 .0002” 0.005 .0002” 0.005 .0002” 0.005 .0002”

Weight with shank Kg pound 15 33.75 22 49.5 27 60.75 31 69.75

Ø A mm inch 125 4.92” 160 6.3” 160 6.3” 180 7”

Ø B mm inch 100 3.94” 125 4.92” 125 4.92” 140 5.5”

Ø C mm inch 180 7” 200 7.87” 220 8.66” 250 9.84”

Ø D mm inch 250 9.84” 300 11.8” 320 12.6” 350 13.78”

E mm inch 110 4.33” 110 4.33” 140 5.5” 140 5.5”

F mm inch 155 6.1” 155 6.1” 200 7.87” 200 7.87”

G mm inch 60 2.36” 60 2.36” 75 2.95” 75 2.95”

Boring accuracy H7 H7 H7 H7 H7 H7 H7 H7

Facing accuracy on tot. slide stroke mm inch 0.01 .00039” 0.01 .00039” 0.01 .00039” 0.01 .00039”

Max. chip removal on C40 steel

Facing mm2 inch2 0.5 .00078” 0.6 .00094” 0.75 .00117” 0.75 .00117”

Boring mm2 inch2 0.75 .00117” 0.85 .00133” 1 .00156” 1 .00156”

Roughness Ra µin 1.6 63” 1.6 63” 1.6 63” 1.6 63”

G

P 11

0

I

Ø C

H FK

E

P 10

1

P 10

0

P 11

1Ø D

Ø L

Ø B

Ø A

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U-TRONIC

Medium and large-sized NC heads for facing,

boring, threading and radiusing

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U-TRONIC

Medium and large-sized NC heads for facing,

boring, threading and radiusing

Index

GENERAL FEATURES p. 160

COMPONENTS AND IMPORTANT WARNINGS p. 161

SIZES p. 162-165

ELECTRIC COMPONENTS p. 166-167

ASSEMBLY/GENERALITIES p. 168

U-TRONIC 180-200 BH ASSEMBLY p. 169

FLANGE-CONSTRUCTION EXAMPLE p. 170

CHIP REMOVAL CAPACITY p. 171

TOOLHOLDERS p. 172-175

TECHNICAL DATA p. 176-177

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U-TRONIC

160

CNCXYZWU

U

U T

RON

ICW

T M

T M

U-TRONIC are medium and

large NC heads, controlled

by the U axis of the CNC of

the machine tool for inner

and outer facing,

undercutting, cylindrical

and conical boring and

threading, concave and

convex radiusing

machining, by interpolation

with other machine axis.

These heads can be fitted to

boring machines, to

machining centres and to

special machines manually,

automatically or by means

of palletized systems.

These heads are

manufactured in 8 models,

from ø 180 mm to 1000 mm

and all of them have

internal coolant supply. The

versions ø 180 and 200 BH

are provided with two

counterweights which allow

machining at high RPM with

unsignificant vibrations.

U-TRONIC special versions,

with two slides and with

self-balance counterweights

can be supplied on request.

Fixed toolholders are

applied on the slide, with

manual or automatic tool

change.

General features

AXES

INTE

RFAC

E

M= motorT= transducer

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D’ANDREA

161

Components and important warnings

COMPONENTS

1. Stationary body

2. Rotating body

3. Tool slide

4. Gears

5. Bearings

6. Coolant way

7. Servomotor

8. Rotary transducer

9. Limit switches

10. Connectors

11. Interchangeable arbor

12. Flange

9 8 10 1 7

9 8 10 7

11 2 312 4 5

6

12 21 5 3

4 6

IMPORTANT NOTE

The kinematic system of the

U-TRONIC is made up of a

kinematic chain complete

with differential or

epicycloidal unit where:

- U-TRONIC 180 and

200 BH one motor

revolution=0.125 mm radial

shift of the slide. One

revolution of the transducer =

0.25 mm radial shift of the

slide.

- U-TRONIC 325, 400, 500 and

630 one motor revolution=0.1

mm radial shift of the slide.

One revolution of the

transducer = 2 mm radial

shift of the slide.

- U-TRONIC 800, 1000 one

motor revolution=0.4 mm

radial shift of the slide. One

revolution of the transducer =

2 mm radial shift of the slide.

Between the transducer and

the toolholder slide there is a

max radial reversal play in the

kinematic chain of

approximately 0.05 mm, thus

in order to be precise

positioning must take place in

a single direction, and be

included during programming.

For safety reasons, install

a microswitch on the machine

that signals when the

U-TRONIC is mounted and

limits spindle rotation as

follows:UT 180 BH max. RPM 1000

UT 200 BH max. RPM 800:per stroke +- 25 mm RPM 600:per stroke from 25 to 37.5 mm

UT 3-325 S max. RPM 500UT 5-400 S max. RPM 400UT 5-500 S max. RPM 315UT 5-630 S max. RPM 250UT 8-800 S max. RPM 200UT 8-1000 S max. RPM 160

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U-TRONIC

162

Sizes

0 5050

10 255

M12 prof.fil.20

190

25

E2

45°45°

184

29.5

140

6380

324 21

.5

Ø 44

33

11.5

62

177

28

D

Ø 16

0 H6

Ø 50

Ø 81

15

ø 125 2525

2525

Ø 22

0

30 ±0.01 30 ±0.01

12

12

12

Ø 22

3

A

CC

M6 prof

.fil.12

E1

0.01

0 -0.0

05

-0.0

05-0

.008

+0.

02+

0.04

prof

.2

+0.02+0.04

+0.02+0.04

1

45°45°

184

140

10

6380

25

324

29.5

21.5

Ø 44

255

M12 prof.fil.20

E2

E1

190

60 ±0.01

15

Ø 200 37.537.5

2525

12

1212

28

62

Ø 22

0

11.5

177

60 ±0.01

33

Ø 275

1

D A

CC

Ø 81

Ø 16

0 H6

Ø 50

M6 prof.fil.12

0 75

0.01

0 -0.0

05

-0.0

05-0

.008

+0.

02+

0.04

prof

.2

+0.02+0.04

+0.02+0.04

U-TRONIC 180 BH

U-TRONIC 200 BH

A = Coolant outlet

C = Radial trasverse

D = Coolant way

E1 = Electric connectors

Encoder-Limit stop

E2= Electric connectors

Servomotor

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D’ANDREA

163

Sizes

120

120

M10

x1

16

10

8

18

4

12 H

8

125

155

180

130

9838 F Ø 8.5

M8 prof.fil.16

130

9898

98

3838

38

2222

Ø7

G Ø 25

23513278

252

40

15 44

9.5

E2

1

D

E1

17

13

7°7'30''

25.5

Ø 19

6.86

9

Ø 70

H7

Ø 14

0

27 Ø 32

5

M16

x1.5

Ø 22

.2

100325

15

C

A B

+0.

10

H gr.6

105

105

210

210

6060

190.

5

45

208G Ø 57.5

M10 pr

of.fil.

16

20

19

12

9

181.86181.86

110110

60 60

146

146

160

1

230

200

Ø 40

0

82

4.5

12 H

8

F Ø 8.5

M10 prof.fil.16

25 H

7 pr

of.9

D

E1

5

9.5

274.5

95.5

46

299.5

136

M10

x1 7°7'30''

50.7

20

25Ø

25.4

M20

x1.5

Ø 50

0

Ø 24

2

40

Ø 21

131

H7

Ø 28

5.77

5

13

25.5

E2

20

Ø 400

125

C

BA

105

0 -0.1

+0.

10

H gr.8

U-TRONIC 3/325 S

U-TRONIC 5/400 S

A = Coolant outlet

B = Presetting block

C = Radial trasverse

D = Coolant way

E1 = Electric connectors

Encoder-Limit stop

E2= Electric connectors

Servomotor

F = 0.5-1 BAR air intake for

inner pressurization

G = Cables way

H = Camlock

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U-TRONIC

164

Sizes

9

20

19

12

208G Ø 57.5

6060

105

105

210

210

190.

5

45

181.86181.86110110

60 60 82

146

146

160

1

230

200

25 H

7 pr

of.9

12 H

8

4.5

E1

D

F Ø 8.5

M10 prof.fil.16

M10 pr

of.fil.

16

59.5

278.5103.5

50

303.5

136

7°7'30''

25

M20

x1.5

Ø 50

0

Ø 24

210

40 Ø 13

1 H7

Ø 28

5.77

5

25.5

13

50.720

Ø 25

.4

E2

H

BA

20500

C160

M10

x1

105

0

0 -0.1

+0.

10

6060

210

210

105

105

Ø 500

208

45

190.

5

9

20

19

12

G Ø 57.5

M10

pro

f.fil.1

6

6060110110

181.86181.86

105

146

82

160

230

200

M10 prof.fil.16

25 H

7 pr

of.9

146

1

12 H

8

4.5

E1

D

F Ø 8.5

59.5

25278.5

M20

x1.5

103.5

50

303.5

136

M10

x1

50.720

Ø 25

.4

Ø 24

210

Ø 13

1 H7

Ø 28

5.77

5

E2

H

7°7'30''

25.5

13

BA

63020

C200

40

0 -0.1

+0.

10

0

U-TRONIC 5/500 S

U-TRONIC 5/630 S

A = Coolant outlet

B = Presetting block

C = Radial trasverse

D = Coolant way

E1 = Electric connectors

Encoder-Limit stop

E2= Electric connectors

Servomotor

F = 0.5-1 BAR air intake for

inner pressurization

G = Cables way

H = Camlock gr.8

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D’ANDREA

165

Sizes

14

26

10

22

G45

365.5

5555

25 H7 prof.8M24 prof.fil.40

M10 prof.fil.20

555580

8030

0

15°

50

M12 prof.fil.24

F Ø 8.5

100100

247.5247.5

350350

175

10°

E210

010

0

100

100

247.

524

7.5

350

350

95

250

310

M14

x1.5

D Ø 10

501

414 H

9

M24 prof.fil.40

35395

232 43

250

250

90

153

430

21

Ø 20

5 H7

Ø 32

382

Ø 50

0 H4

Ø 80

0

17 32.2

H8

A B

280C

800

25

M24 prof.fil.40

35

43223

21

2610

G

22

45

14

5555

365.5

Ø 800

5555

300

F Ø 8.5

15°

100100

247.5247.5

350350

8080

50

175

M12 prof.fil.24M24 pr

of.fil.

40

10°

350

247.

510

010

024

7.5

350

320

260 10

010

0M

14x1

.5

E2

14 H

9

5

D Ø 10

1 50

17 32.2

H8

Ø 20

5 H7

Ø 32

382

Ø 50

0 H4

250

250

400

95

158

435

950

25

C350

A B

Ø 1000

95

25 H7 prof.8

M10 prof.fil.20

U-TRONIC 8/800 S

U-TRONIC 8/1000 S

A = Coolant outlet

B = Presetting block

C = Radial trasverse

D = Coolant way

E2= Electric connectors

Servomotor

F = 0.5-1 BAR air intake for

inner pressurization

G = Cables way

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U-TRONIC

166

Electric components

A= END OF STROKEB= EMERGENCYC= RESET

(E): For digital servomotor,encoder on request

6FX2003-OCE126FX2003-OCE17

6FX2003-OCE10

UTG6 14-12 SN

ROD 426-E/500 pulse/rev

KW4203K6U375

1FT5046-1AK71

UTG6 16-19 SN

UTG0 16-19 PH

UTG0 14-12 PH

UTG0 14-12 PHCOD. 30.141.1.03.1412

UTG6 14-12 SNCOD. 30.141.1.02.1412

MLKJHGFEDCB

Ua2

Ua2

Ua1Ua1

Ua0Ua0

+5V

+5VV

_

A

+

+_

_

UTG6 16-19 SNCOD. 30.141.1.02.1619

UTG0 16-19 PHCOD. 30.141.1.03.1619

C

B

A

EFDRGHJACBTSMLPKNVU

1

1

1

1

1

2

2

2

2

2

3

3

3

3

3

KW4203K6U375

0.5 mm2

0.5 mm2

ROD 426-E/125 pulse/rev

V

U-TRONIC 180 - 200 BH

UTG0 16-19 PH

UTG0 14-12 PH

6FX2003-OCE126FX2003-OCE17

6FX2003-OCE10

UTG6 14-12 SN

UTG6 16-19 SN

KW4203K6U1500

ROD 426-E/500 pulse/rev

1FT5034-1AK71

UTG6 16-19 SNCOD. 30.141.1.02.1619

UTG0 16-19 PHCOD. 30.141.1.03.1619

UTG0 14-12 PHCOD. 30.141.1.03.1412

UTG6 14-12 SNCOD. 30.141.1.02.1412

C

B

A

EFDRGHJACBTSMLPKNVU

MLKJHGFEDCB

Ua2

Ua2

Ua1Ua1

Ua0Ua0

+5V

+5V¯

¯

A

1

1

1

1

1

2

2

2

2

2

3

3

3

3

3

KW4203K6U1500

0.5 mm 2

0.5 mm 2

ROD 426-E/500 pulse/rev

+

+_

_

¯

U-TRONIC 3/325 S

PINKBLUEREDBLACKBROWNGREENYELLOWGRAYWHITE-BROWN

WHITEBROWN

WHITE

BURNDY CONNECTOR

BURNDY CONNECTOR

BURNDY CONNECTOR

BURNDY CONNECTORSIEMENS CONNECTOR

(DIGITAL)

SIEMENS CONNECTOR

BURNDY CONNECTOR

BURNDY CONNECTOR

BURNDY CONNECTOR

BURNDY CONNECTOR

SIEMENS A.C. SERVOMOTOR

SIEMENS A.C. SERVOMOTOR1FT6044-A4K71 DIGITAL

ENCODER (E)

LIMIT SWITCH

LIMIT SWITCH

ENCODER (E)

screen

BURNDY CONNECTOR

BURNDY CONNECTOR

BURNDY CONNECTOR

SIEMENS CONNECTOR

SIEMENS CONNECTOR

(DIGITAL)

BURNDY CONNECTOR

SIEMENS A.C. SERVOMOTOR

SIEMENS A.C. SERVOMOTOR1FT6034-4AK71 DIGITAL

ENCODER (E)

LIMIT SWITCH

BURNDY CONNECTOR

BURNDY CONNECTOR

BURNDY CONNECTOR

BURNDY CONNECTOR

LIMIT SWITCH

ENCODER (E)

PINKBLUEREDBLACKBROWNGREENYELLOWGRAYWHITE-BROWN

WHITEBROWN

WHITE

screen

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D’ANDREA

167

Electric components

(E): For digital servomotor,encoder on request

1FT5046-1AK71

KW4203K6U1500

ROD 426-E/500 pulse/rev

UTG0 16-19 PH

UTG0 14-12 PH

UTG6 16-19 SN

UTG6 14-12 SN

6FX2003-OCE12

6FX2003-OCA10

COD. 30.141.1.02.1619

UTG0 16-19 PHCOD. 30.141.1.03.1619

UTG0 14-12 PHCOD. 30.141.1.03.1412

UTG6 14-12 SNCOD. 30.141.1.02.1412

C

B

A

EFDRGHJACBTSMLPKNVU

MLKJHGFEDCB

Ua2

Ua2

Ua1Ua1

Ua0Ua0

+5V

+5V¯

¯

A

1

1

1

1

1

2

2

2

2

2

3

3

3

3

3

KW4203K6U1500

0.5 mm2

0.5 mm2

ROD 426-E/500 pulse/rev

+

+_

_

¯

U-TRONIC 5/400 - 5/500 - 5/630 S

MLKJHGFEDCB

Ua2

Ua2

Ua1Ua1

Ua0Ua0

+5V

+5V-

A

C

B

A

EFDRGHJACBTSMLPKNVU

1

1

1

1

1

2

2

2

2

2

3

3

3

3

3

KW4203K6U1500

0.5 mm2

0.5 mm2

ROD 426-E/500 pulse/rev

-

-

ROD 426-E/500 pulse/rev

KW4203K6U1500

1 m

0.3 m

6FX2003-OCA12

6FX2003-OCA10 1FT5 074-1AF71

+

+_

_

U-TRONIC 8/800 - 8/1000 S

A= END OF STROKEB= EMERGENCYC= RESET

PINKBLUEREDBLACKBROWNGREENYELLOWGRAYWHITE-BROWN

WHITEBROWN

WHITE

BURNDY CONNECTORUTG6 16-19 SN

BURNDY CONNECTOR

BURNDY CONNECTOR

BURNDY CONNECTOR

LIMIT SWITCH

ENCODER (E)

LIMIT SWITCH

ENCODER (E)

BURNDY CONNECTOR

BURNDY CONNECTOR

BURNDY CONNECTOR

BURNDY CONNECTOR

SIEMENS CONNECTOR

6FX2003-0CE17 (DIGITAL)

SIEMENS CONNECTOR

SIEMENS A.C. SERVOMOTOR

SIEMENS A.C. SERVOMOTOR1FT6044-4AK71 DIGITAL

screen

PINKBLUEREDBLACKBROWNGREENYELLOWGRAYWHITE-BROWN

WHITEBROWN

WHITE

screen

SIEMENS CONNECTOR

6FX2003-OCB10 (DIGITAL)

SIEMENS CONNECTOR

6FX2003-OCE17 (DIGITAL)

SIEMENS A.C. SERVOMOTOR

SIEMENS A.C. SERVOMOTOR1FT6084-84F71 DIGITAL

LIMIT SWITCH

ENCODER (E)

LIMIT SWITCH

ENCODER (E)

CABLES LENGTH = 0,3 m.

CABLES LENGTH = 1 m.

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U-TRONIC

168

Assembly/Generalities

The BH U-TRONICS are applied manually

or automatically using the taper for

rotation and a flange for fastening.

The other U-TRONICS, fitted with rotation

plate in place of the taper, are applied:

a. manually, with a camlock flange for

quick fastening

b. automatically with palletized systems

and special connectors.

U-TRONIC BH

U-TRONIC S

CAMLOCK

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D’ANDREA

169

U-TRONIC 180-200 BH assembly

X

C

B

D

A

0.8

0.8

0.8

0.01

0.005 A

0.8

E

On machines with fixed

spindle

- Mount the U-TRONIC

with the taper and without

flange on the machine

spindle and measure

exactly the ‘X’ distance

with a tolerance of ±0.005

mm.

- Make the flange with ‘X’

distance and a tolerance

of ±0.005 mm.

- Mount the U-TRONIC with

the taper and the flange on

the machine spindle and

tighten the screws.

On machines with axial

spindle stroke (boring

machines)

- Make the flange with

support surfaces parallel

in 0.01 mm tolerance.

- Mount the U-TRONIC with

the taper and the flange

on the machine spindle.

- Retract the spindle until

the flange rests lightly

against the front surface

of the boring machine head.

- Block the axial stroke of the

boring machine spindle.

- Tighten the flange screws.

B = Center the boring

machine spindle

C = Flange

D = Arbor

E = Stud Bolt

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U-TRONIC

170

FLANGE - Construction example

B = Center the boring

machine spindle

C = Eyebolt

D = Control with Gauge

E = Size to control

depending on the

spindle protrusion

F = Control wrench

10.150.07.01200 F

10.160.1.02.06.00

10.055.1.060.023G n°4 23

E

D

20.010.0.15.0817

A

0.01

0.8

0.8

0.8

10.054.1.1.0010.0

C

0.8

0.01

0.01

A

A

+0.05 0

+0.0

15 0

7°7'

30"

6°35

'16"

45°

1423.8

98 ±

0.05

98 ±0.0598 ±0.05

57B

ø 32

5

5.3

ø 25.6 +0.04+0.08

46 min.

ø 13

.5M

8

196.

869

ø 16

5

98 ±

0.05

15.9 ±0

.1

ø 227.8

10.150.07.01400 F

10.160.1.02.08.00

10.055.1.060.023 20.010.0.15.0818

10.054.1.1.0016.0

C

0.01 A

E

0.01

0.8

0.8

A0.8

0.8

A0.01

D

+0.05 0H n°6 26

15° 15°

4°59'8"

7°7'

30"

181.86 ±0.05181.86 ±0.05

105

±0.0

510

5 ±0

.05

1527

210

±0.0

521

0 ±0

.05

ø 50

0

76

ø 25

0

ø 28

5.77

5

ø 13

.5

M8

B

5.3

ø 28.5

53 min.

18.25 ±0.1

ø 365

+0.0

2

0

+0.04 +0.08

U-TRONIC 325 S

U-TRONIC 5-... S

G = Bores min. depth 46

H= Bores min. depth 53

CAMLOCK KIT

39.42.001.325.00consisting of:n°4 camlock camsn°4 pins for camsn°4 springs for camsn°1 keyn°1 M10 eyebolt

CAMLOCK KIT

39.42.001.500.00consisting of:n°6 camlock camsn°6 pins for camsn°6 springs for camsn°1 keyn°2 M16 eyebolt

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D’ANDREA

171

Chip removal capacity

These parameters are

indicative for normal

working conditions on steel

with a hardness of 160-200

HB, tool with a positive

rake angle y= + 6° and lead

angle = 75° (average

Ks = 2000N/mm2)

cutting speed = 120 m/min.

Optimal value and working

time will be determined

by tests.

200

150

100

50

0

250

60

140

360

310225

180 260

D mm

4500

UT 180/BH

UT 200/BH

0

2 mm2 1,4 mm2 0,8 mm2

UT 5-630 S

0 1250630 940320

250 750500 10000

UT 5-500 S

600

500

UT 5-400 S

0

100

200

300

400

0 800

D mm

400 600200

9 mm2

6 mm2

4 mm2

5 mm2

165 485325

D mm

6500

400

300

200

100

0

UT 325 S

500

4 mm2

3 mm2

14 mm2

10 mm2

7 mm2

5 mm2

200

0

300

400

500

600

700

800

UT 8-800 S

UT 8-1000 S

D mm

1600

0 200 400

320 480

600 800

640 800

1000 1200

960 1120

1400 1600

1280 1440

1800 2000

1600

U-TRONIC 800-1000 S

U-TRONIC 325 SU-TRONIC 180-200 BH

U-TRONIC 400-500-630 S

For a good chip removal

and for the chip break

control, it is advised:

a : f = 6 ÷ 8

a = cutting depth (mm)

f = feed (mm/rev)

TOO

L LE

NG

THm

m

TOO

L LE

NG

THm

mTO

OL

LEN

GTH

mm

TOO

L LE

NG

THm

m

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U-TRONIC

172

Toolholders

REF. K03 UT 180/BH K03 UT 200/BHCODE 50 04 182 03 000 50 04 182 03 000

T 214 L

T 214 R

P111P110

P101

P100

U-TRONIC

ARBOR

FLANGE

U-TRONIC 180 - 200 BH

consisting of:P 100P 101P 110

P 111T 214 LT 214 R

K03

ARBORS

REF. UT 180/BH UT 200/BHISO 40 - ISO 45 - ISO 50 ISO 40 - ISO 45 - ISO 50

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D’ANDREA

173

Toolholders and heads

REF. CODE D H

UT 180 - 200/BHP 100 43 15 60 40 100 0

40100

P 101 43 15 60 40 160 0 160

REF. CODE S L

UT 180 - 200/BHP 110 43 35 60 40 120 0

35120

P 111 43 35 60 40 180 0 180

95°

A

D

F

T 214 L T 214 R

D

H

S

L

P100P101

P110P111

T 214LT 214R

REF. CODE A D F

UT 180 - 200/BHT 214 L 46 02 040 12 9 10

40 40 28 CCMT 1204.. 49 40 1 0005009 10 150 09 0250 0T 214 R 46 02 040 12 9 20

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U-TRONIC

174

Toolholders

B 02

B 01

B 15

MR

U-TRONIC

B50

TU 80/95.25

TP 80/90.50

PC 11.50

PC 12.50

16CA ISO5611

25x25

U-TRONIC 325 - 400 - 500 - 630 - 800 - 1000 S

REF.UT3/325S 50 17 0325 9 3 00UT5/400SUT5/500S 50 17 0500 9 3 00UT5/630SUT8/800S

50 17 0800 9 3 00UT8/1000S

REF.UT5/400S

UT5/500S B50 HSK - A63 - A100

UT5/630S B50 DIN69871-A - B50

UT8/800S B50 MAS BT50

UT8/1000S

K03

B50Toolholder with automatic

tool change

FLANGE

consisting of:

B01

B02

B15

MR

TU

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D’ANDREA

175

Toolholders

REF. CODE A d1 d2 H L L1 kg

UT3/325SB01 UT 3 44 3 0 050 0115 0 150 50 80 135 100 23 5.5B02 UT 3 44 3 0 050 0275 0 150 50 80 135 260 23 8.5

UT5/400S B01 UT 5 44 3 0 063 0155 0 200 63 100 170 155 30 11UT5/500SUT5/630S B02 UT 5 44 3 0 063 0365 0 200 63 100 170 400 30 19

UT8/800S B01 UT 8 44 3 0 080 0230 0 250 80 130 200 230 30 25UT8/1000S B02 UT 8 44 3 0 080 0720 0 250 80 130 250 720 30 60

REF. CODE A d1 d2 H H1 L L1 kgUT3/325S B15 UT 3 44 5 0 050 0190 0 150 50 80 190 135 60 23 3.7UT5/400SUT5/500S B15 UT 5 44 5 0 063 0250 0 200 63 100 270 170 70 30 7.5UT5/630SUT8/800S

B15 UT 8 44 5 0 080 0300 1 250 80 130 300 200 85 30 30UT8/1000S

REF. CODE d1 d2 L L1 L2 kgUT3/325S MR 50/80.80 45 02 080 0106 0 50 80 95 50 45 1.6UT5/400SUT5/500S MR 63/98.80 45 02 098 0106 0 63 98 105 60 45 3UT5/630SUT8/800S

MR 80/130.80 45 02 130 0124 0 80 130 125 78 45 7UT8/1000S

REF. CODE kgUT3/325SUT5/400SUT5/500S TU 80/95.25 46 05 080 25 0 01 4UT5/630SUT8/800SUT8/1000S

REF. CODE d2 kgUT3/325SUT5/400S

TP 80/90.50 46 04 080 50 0 01 90 2.3UT5/500SUT5/630SUT8/800S

TP 80/125.50 46 04 080 50 0 02 125 3.2UT8/1000S

REF. CODE B kgUT3/325S

PC 11.50 43 30 50 16 095 0 95 1.3UT5/400SUT5/500S PC 12.50 43 30 50 16 135 0 135 2

UT5/630S PC 13.50 43 30 50 16 200 0 200 3.2UT8/800SUT8/1000S

PC 14.50 43 30 50 16 300 0 300 5

B01/B02

B15

MR

TU

TP

PC

Use 16CA ISO5611 cartridges (see p.77)

A

L1

L

H Ø d

1 H7

Ø d

2

Ø d2

A

H1

H

L1

L

Ø d1 H7

2565

90

MHD

' 80

25

Ø 9

5

16

50

50

20

59

B

55

16CA

40

MHD

' 80

85

d2

L2L1

Ø d

2

Ø d

1-0

.01

-0.0

3

L

MHD' 80

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U-TRONIC

176

Technical data

Radial trasverse C mm inch 50 1.97” 75 2.95” 100 3.94”

Feed mm/min. inch/min. 1÷500 .04”÷19.7” 1÷500 .04”÷19.7” 1÷400 .04”÷15.75”

Rapid trasverse mm/min. inch/min. 500 19.7” 500 19.7” 400 15.75”

Maximum rotation min-1 RPM 1000 800 500

Torque da Nm lb ft. 100 740 100 740 350 2590

Radial force da N pound 250 562.5 250 562.5 300 675

Weight Kg pound 32 70.4 40 88 110 242

Ø B mm inch - - - - 325 12.8”

Ø D mm inch 180 7.090” 200 7.87” 325 12.8”

H mm inch - - - - 235 9.25”

S mm inch - - - - 125 4.92”

Ø E x P mm inch 240 x 75 9.45”x 3” 350 x 75 13.78”x 3” - -

Ø F x P mm inch 360 x 75 14.17”x 3” 450 x 75 17.7”x 3” 650 x 140 25.5”x 10.5”

Ø M x P2 mm inch 125 x 200 4.92”x 7.87” 180 x 200 7”x 7.87” 360 x 400 13.9”x 15.75”

Ø N x P1 mm inch 165 x 140 6.5”x 5.5” 250 x 140 9.84”x 5.5” 560 x 240 20”x 9.45”

Repeatibility accuracy mm inch 0.003 .00012” 0.003 .00012” 0.003 .00012”

Boring accuracy H7 H7 H7 H7 H7 H7

Facing accuracy mm inch 0.010 .0004” 0.010 .0004” 0.010 .0004”

Max. chip removal on C40 steel mm2 inch2 2 .0031” 2.5 .0039” 5 .0078”

Roughness Ra µin 1.6 63” 1.6 63” 1.6 63”

325

DC/

2C/

212

.8"

10"255

325

DC/

2C/

212

.8"

10"255

ø E

max

.

ø F

max

.

P

P111

D

P110 P100

P101

H P2

P1

ø M

max

.

ø N

max

.

B

H

P

ø F

max

.

DC

S

P2

P1

ø M

max

.

ø N

max

.

TECHNICAL DATA UT 180 BH UT 200 BH UT 325 S

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D’ANDREA

177

Technical data

125 4.92” 160 6.3” 200 7.87” 280 11.03” 350 13.78”

1÷400 .04”÷15.75” 1÷400 .04”÷15.75” 1÷400 .04”÷15.75” 1÷500 .04”÷19.7” 1÷500 .04”÷19.7”

400 15.75” 400 15.75” 400 15.75” 500 19.7” 500 19.7”

400 315 250 200 160

800 5920 800 5920 800 5920 1000 7400 1000 7400

500 1125 500 1125 500 1125 1000 2250 1000 2250

200 440 230 506 350 770 1200 2700 1500 3375

500 19.7” 500 19.7” 500 19.7” 800 31.5” 800 31.5”

400 15.75” 500 19.7” 630 24.8” 800 31.5” 1000 39.37”

274.5 10.8” 278.5 10.96” 278.5 10.96” 395 15.55” 400 15.75”

160 6.3” 160 6.3” 160 6.3” 200 7.87” 200 7.87”

- - - - - - - - - -

800 x 150 31.5”x 6” 1000 x 150 39.5”x 6” 1250 x 150 49”x 6” 1600 x 160 63”x 6.3” 2000 x 160 79”x 6.3”

450 x 540 17.7”x 21.26” 560 x 540 22”x 21.26” 700 x 540 27.6”x 21.26” 850 x 860 33.5”x 33.8” 1050 x 860 41.5”x 33.8”

680 x 295 26.8”x 11.6” 850 x 295 33.5”x 11.6” 1050 x 295 41.4”x 11.6” 1250 x 370\ 49.2”x 14.5” 1600 x 370 63”x 14.5”

0.003 .00012” 0.003 .00012” 0.003 .00012” 0.005 .0002” 0.005 .0002”

H7 H7 H7 H7 H7 H7 H7 H7 H7 H7

0.01 .0004” 0.015 .0006” 0.015 .0006” 0.020 .0008” 0.020 .0008”

9 .014” 9 .014” 9 .014” 14 .0217” 14 .0217”

1.6 63” 1.6 63” 1.6 63” 1.6 63” 1.6 63”

UT 5 400 S UT 5 500 S UT 5 630 S UT 8 800 S UT 8 1000 S

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INSERTS

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INSERTS

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INSERTS

180

WCGT L

SIZES CARBIDE CERMET COATEDREF. CERMET

d s r DP 300 DK100 DC100 DC100TWCGT 020102L

3.97 1.590.2 TS 21-TS 211

TORX T06• • • •

WCGT 020104L 0.4 * • • • •

CCGT L

SIZES CARBIDE CERMET COATEDREF. CERMET

d s r DP 300 DK100 DC100 DC100TCCGT 060200 L10° 0 • • • •CCGT 060202 L 6.35 2.38 0.2 TS 25 TORX T08 • • • •CCGT 060204 L 0.4 • • • •CCGT 09T302 L

9.525 3.970.2

TS 4 TORX T15• • • •

CCGT 09T304 L 0.4 • • • •

TPGX L

SIZES CARBIDE CERMET COATEDREF. CERMET

d s r DP 300 DK100 DC010 DC100 DC100TTPGX 090200 L10° 0 • • • • •TPGX 090202 L 5.56 2.38 0.2 CS 250 T TORX T08 • • • • •TPGX 090204 L 0.4 • • • • •TPGX 110300 L10° 0

CS 300890T TORX T08• • • • •

TPGX 110302 L 6.35 3.18 0.2 • • • • •TPGX 110304 L 0.4 • • • • •

80°

d

r

s

80°

d

r

s

60°

11°

d

r

s

* TS 21 for B...06 / TS 211 for B...08

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SIZES SINTERED CUBIC BORONREF. DIAMOND NITRIDE

d s r D20 MDC D20 CBN D25 CBNTPGX 090202 0.2 • • •TPGX 090204

5.56 2.380.4

CS 250 T TORX T08• • •

TPGX 110302 0.2 • •TPGX 110304

6.35 3.180.4

CS 300890T TORX T08• • •

SIZES CARBIDE CVD COATEDREF. CARBIDE

d s r DP 300 DP 100RCCMT 060202 0.2 • •CCMT 060204

6.35 2.380.4

TS 25 TORX T08• •

CCMT 09T304 0.4 • •CCMT 09T308

9.525 3.970.8

TS 4 TORX T15• •

CCMT 120404 0.4 • •CCMT 120408

12.7 4.760.8

TS 5 TORX T25• •

TPGX

CCMT

REF. CODE M L D REF. CODE

TS 21 49 40 1 0002034 M 2x0.4 3.7 2.7 TORX TO6 10 150 09 0 0600TS 211 49 40 1 0002040 M 2x0.4 4 2.7 TORX TO6 10 150 09 0 0600CS 250 T 49 40 1 0002565 M 2.5x0.45 6 3.7 TORX TO8 10 150 09 0 0800CS 300890 T 49 40 1 0003008 M 3x0.5 8 4.1 TORX TO8 10 150 09 0 0800TS 25 49 40 1 0002555 M 2.5x0.45 5.7 3.45 TORX TO8 10 150 09 0 0800TS 4 49 40 1 0004008 M 4x0.7 10 5.5 TORX T15 10 150 09 0 1500TS 5 49 40 1 0005009 M 5x0.8 11.5 7 TORX T25 10 150 09 0 2500

TORX SCREW

dr

60°

11°

s

80°

d r s

D M

L TORX WRENCH

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INSERTS

182

X61...R X61...L

REF. CODE S P REF. CODE S P

X61 0602-110R 14 5 30 440 11 49 1.10 1.20 X61 0602-110L 14 5 30 445 11 49 1.10 1.20X61 0602-130R 14 5 30 440 13 49 1.30 1.40 X61 0602-130L 14 5 30 445 13 49 1.30 1.40X61 0602-160R 14 5 30 440 16 49 1.60 1.70 X61 0602-160L 14 5 30 445 16 49 1.60 1.70X61 0602-185R 14 5 30 440 18 49 1.85 2.00 X61 0602-185L 14 5 30 445 18 49 1.85 2.00X61 0602-215R 14 5 30 440 21 49 2.15 2.20 X61 0602-215L 14 5 30 445 21 49 2.15 2.20X61 0602-265R 14 5 30 440 26 49 2.65 2.70 X61 0602-265L 14 5 30 445 26 49 2.65 2.70X61 0602-300R 14 5 30 440 30 49 3.00 3.00 X61 0602-300L 14 5 30 445 30 49 3.00 3.00X61 0602-315R 14 5 30 440 31 49 3.15 3.00 X61 0602-315L 14 5 30 445 31 49 3.15 3.00X61 09T3-415R 14 5 30 440 41 49 4.15 5.50 X61 09T3-415L 14 5 30 445 41 49 4.15 5.50X61 09T3-515R 14 5 30 440 51 49 5.15 5.50 X61 09T3-515L 14 5 30 445 51 49 5.15 5.50X61 09T3-550R 14 5 30 440 55 49 5.50 5.50 X61 09T3-550L 14 5 30 445 55 49 5.50 5.50

REF. CODE R P REF. CODE R P

X61 0602-R100R 14 5 30 446 10 49 1.003.00

X61 0602-R100L 14 5 30 447 10 49 1.003.00

X61 0602-R150R 14 5 30 446 15 49 1.50 X61 0602-R150L 14 5 30 447 15 49 1.50X61 09T3-R200R 14 5 30 446 20 49 2.00

5.50X61 09T3-R200L 14 5 30 447 20 49 2.00

5.50X61 09T3-R250R 14 5 30 446 25 49 2.50 X61 09T3-R250L 14 5 30 447 25 49 2.50

X61...R..R X61...R..L

On request

On request

S

P

R

P

REF. CODE M L D REF. CODE

TS 255 49 20 1 0025050 M 2.5 x 0.45 5 3.4 TORX T07 10 150 09 0 0700TS 308 49 20 1 0030080 M 3 x 0.5 8 4.4 TORX T09 10 150 09 0 0900

TORX SCREW

M

L

D

TORX WRENCH

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183

Grades for inserts

ISOP01

P10

P20

P30

P40

K01

K10

K20

K30

COATED CERMET CVD COATED CARBIDECERMETCEMENTED CARBIDE

DP300

DK100

DP300

DC010

DC100

DC100 DP100R

DC100T

DC100T

DP100R

QUALITY APPLICATIONS

DP300 Roughing and finishing Low carbon steel - stainless steels

Cemented carbide

DK100

Roughing and finishing Aluminium alloy

Finishing Cast iron

CVD coated carbide DP100R Roughing Steels, alloy steels and cast iron

Cermet

DC010 Finishing High alloyed steel

DC100 Finishing Alloy steels and cast iron

Coated Cermet DC100T Finishing Alloy steels, stainless steels and cast iron

Polycrystalline diamond D20 MDC Finishing Aluminium alloys, non-ferrous materials and non-metals

D20 CBN FinishingHigh hardness steels (over 50 HRC)

Cubic boron nitride(it may replace the grinding)

D25 CBN Finishing High hardness steel (over 50 HRC) and interrupted cutting(it may replace the grinding)

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ACCESSORIES AND SPARE PARTS

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ACCESSORIES AND SPARE PARTS

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ACCESSORIES AND SPARE PARTS

186

REF. CODE ISO d1 d2 d3 d4 L L1 a

ISO 7388/2-A20 143 025 0401 40 19 14 M16 17 54 26

DIN6987220 143 025 0451 45 23 17 M20 21 65 30 15°20 143 025 0501 50 28 21 M24 25 74 34

ISO 7388/2-A - DIN 69872

REF. CODE ISO d1 d2 d3 d4 L L1 a

ISO 7388/2-B20 143 025 1401 40 18.95 12.95 M16 17 44.50 16.40

ANSI B.5 5020 143 025 1451 45 24.05 16.30 M20 21 56 20.95 45°20 143 025 1501 50 29.10 19.60 M24 25 65.50 25.55

REF. CODE ISO d1 d2 d3 d4 L L1 a20 143 025 2301 30 11 7 M12 12.5 43 23

MAS403 BT 30°20 143 025 2401 40 15 10 M16 17 60 35

30°20 143 025 2451 45 19 14 M20 21 70 4020 143 025 2501 50 23 17 M24 25 85 4520 143 025 2302 30 11 7 M12 12.5 43 23

MAS403 BT 45°20 143 025 2402 40 15 10 M16 17 60 35

45°20 143 025 2452 45 19 14 M20 21 70 4020 143 025 2502 50 23 17 M24 25 85 45

ISO 7388/2-B - ANSI B.5 50

MAS 403 BT - 30° - 45°

a

d3 d4

L1

L

d2d1

a

d1 d3 d4

L1

L

d2

a

L1

L

d4d3d1 d2

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REF. CODE 1 α CODE 2HSK50 38 20 19 010001 ± 1° 10 150 11 0 1400HSK63 38 20 19 012001 ± 1° 10 150 11 0 1600HSK80 38 20 19 014001 ± 1° 10 150 11 0 1800HSK100 38 20 19 016001 ± 1° 10 150 11 0 2200

HSK

2

1

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ACCESSORIES AND SPARE PARTS

188

ER.. DIN 6499-B

REF. d D1 D2 LER 11 0.5 ~ 7 11 11.5 18ER 16 0.5 ~ 10 16 17 27.5ER 20 1 ~ 13 20 21 31.5ER 25 1 ~ 16 25 26 34ER 32 2 ~ 20 32 33 40 ER 40 3 ~ 26 40 41 46

RANGE ER11 ER16 ER20 ER25 ER32 ER401 - 0.5 49 60 8 0111010 49 60 8 01160101.5 - 1 49 60 8 0111015 49 60 8 01160152 - 1 49 60 8 0120020 49 60 8 01250202 - 1.5 49 60 8 0111020 49 60 8 01160212.5 - 2 49 60 8 0111025 49 60 8 01160253 - 2 49 60 8 0116030 49 60 8 0120030 49 60 8 0125030 49 60 8 01320303 - 2.5 49 60 8 01110303.5 - 3 49 60 8 01110354 - 3 49 60 8 0116040 49 60 8 0120040 49 60 8 0125040 49 60 8 0132040 49 60 8 01400404 - 3.5 49 60 8 01110404.5 - 4 49 60 8 01110455 - 4 49 60 8 0116050 49 60 8 0120050 49 60 8 0125050 49 60 8 0132050 49 60 8 01400505 - 4.5 49 60 8 01110505.5 - 5 49 60 8 01110556 - 5 49 60 8 0116060 49 60 8 0120060 49 60 8 0125060 49 60 8 0132060 49 60 8 01400606 - 5.5 49 60 8 01110606.5 - 6 49 60 8 01110657 - 6 49 60 8 0116070 49 60 8 0120070 49 60 8 0125070 49 60 8 0132070 49 60 8 01400707 - 6.5 49 60 8 01110708 - 7 49 60 8 0116080 49 60 8 0120080 49 60 8 0125080 49 60 8 0132080 49 60 8 01400809 - 8 49 60 8 0116090 49 60 8 0120090 49 60 8 0125090 49 60 8 0132090 49 60 8 014009010 - 9 49 60 8 0116100 49 60 8 0120100 49 60 8 0125100 49 60 8 0132100 49 60 8 014010011 - 10 49 60 8 0120110 49 60 8 0125110 49 60 8 0132110 49 60 8 014011012 - 11 49 60 8 0120120 49 60 8 0125120 49 60 8 0132120 49 60 8 014012013 - 12 49 60 8 0120130 49 60 8 0125130 49 60 8 0132130 49 60 8 014013014 - 13 49 60 8 0125140 49 60 8 0132140 49 60 8 014014015 - 14 49 60 8 0125150 49 60 8 0132150 49 60 8 014015016 - 15 49 60 8 0125160 49 60 8 0132160 49 60 8 014016017 - 16 49 60 8 0132170 49 60 8 014017018 - 17 49 60 8 0132180 49 60 8 014018019 - 18 49 60 8 0132190 49 60 8 014019020 - 19 49 60 8 0132200 49 60 8 014020021 - 20 49 60 8 014021022 - 21 49 60 8 014022023 - 22 49 60 8 014023024 - 23 49 60 8 014024025 - 24 49 60 8 014025026 - 25 49 60 8 0140260

SET ER REF. Ø CODESET ER11/13 0.5 - 7 49 60 8 0111000SET ER16/10 0.5 - 10 49 60 8 0116000SET ER20/12 1 - 13 49 60 8 0120000SET ER25/15 1 - 16 49 60 8 0125000SET ER32/18 2 - 20 49 60 8 0132000SET ER40/23 3 - 26 49 60 8 0140000

L

d D2D1 0.01

ER collet

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ER.. DIN 6499-B

REF. d D1 D2 LER 16.UP 0.5 ~ 10 16 17 27.5ER 25.UP 1 ~ 16 25 26 34ER 32.UP 2 ~ 20 32 33 40ER 40.UP 3 ~ 26 40 41 46

RANGE ER16 ER25 ER32 ER401 - 0.5 49 60 8 00160101.5 - 1 • 49 60 8 00160152 - 1.5 49 60 8 0016020 49 60 8 00250202.5 - 2 • 49 60 8 0016025 49 60 8 0025025 49 60 8 00320253 - 2.5 49 60 8 0016030 49 60 8 0025030 49 60 8 00320303.5 - 3 • 49 60 8 0016035 49 60 8 0025035 49 60 8 0032035 49 60 8 00400354 - 3.5 49 60 8 0016040 49 60 8 0025040 49 60 8 0032040 49 60 8 00400404.5 - 4 • 49 60 8 0016045 49 60 8 0025045 49 60 8 0032045 49 60 8 00400455 - 4.5 49 60 8 0016050 49 60 8 0025050 49 60 8 0032050 49 60 8 00400505.5 - 5 • 49 60 8 0016055 49 60 8 0025055 49 60 8 0032055 49 60 8 00400556 - 5.5 49 60 8 0016060 49 60 8 0025060 49 60 8 0032060 49 60 8 00400606.5 - 6 • 49 60 8 0016065 49 60 8 0025065 49 60 8 0032065 49 60 8 00400657 - 6.5 49 60 8 0016070 49 60 8 0025070 49 60 8 0032070 49 60 8 00400707.5 - 7 • 49 60 8 0016075 49 60 8 0025075 49 60 8 0032075 49 60 8 00400758 - 7.5 49 60 8 0016080 49 60 8 0025080 49 60 8 0032080 49 60 8 00400808.5 - 8 • 49 60 8 0016085 49 60 8 0025085 49 60 8 0032085 49 60 8 00400859 - 8.5 49 60 8 0016090 49 60 8 0025090 49 60 8 0032090 49 60 8 00400909.5 - 9 • 49 60 8 0016095 49 60 8 0025095 49 60 8 0032095 49 60 8 004009510 - 9.5 49 60 8 0016100 49 60 8 0025100 49 60 8 0032100 49 60 8 004010010.5 - 10 • 49 60 8 0025105 49 60 8 0032105 49 60 8 004010511 - 10.5 49 60 8 0025110 49 60 8 0032110 49 60 8 004011011.5 - 11 • 49 60 8 0025115 49 60 8 0032115 49 60 8 004011512 - 11.5 49 60 8 0025120 49 60 8 0032120 49 60 8 004012012.5 - 12 • 49 60 8 0025125 49 60 8 0032125 49 60 8 004012513 - 12.5 49 60 8 0025130 49 60 8 0032130 49 60 8 004013013.5 - 13 • 49 60 8 0025135 49 60 8 0032135 49 60 8 004013514 - 13.5 49 60 8 0025140 49 60 8 0032140 49 60 8 004014014.5 - 14 • 49 60 8 0025145 49 60 8 0032145 49 60 8 004014515 - 14.5 49 60 8 0025150 49 60 8 0032150 49 60 8 004015015.5 - 15 • 49 60 8 0025155 49 60 8 0032155 49 60 8 004015516 - 15.5 49 60 8 0025160 49 60 8 0032160 49 60 8 004016016.5 - 16 • 49 60 8 0032165 49 60 8 004016517 - 16.5 49 60 8 0032170 49 60 8 004017017.5 - 17 • 49 60 8 0032175 49 60 8 004017518 - 17.5 49 60 8 0032180 49 60 8 004018018.5 - 18 • 49 60 8 0032185 49 60 8 004018519 - 18.5 49 60 8 0032190 49 60 8 004019019.5 - 19 • 49 60 8 0032195 49 60 8 004019520 - 19.5 49 60 8 0032200 49 60 8 004020020.5 - 20 • 49 60 8 004020521 - 20.5 49 60 8 004021021.5 - 21 • 49 60 8 004021522 - 21.5 49 60 8 004022022.5 - 22 • 49 60 8 004022523 - 22.5 49 60 8 004023023.5 - 23 • 49 60 8 004023524 - 23.5 49 60 8 004024024.5 - 24 • 49 60 8 004024525 - 24.5 49 60 8 004025025.5 - 25 • 49 60 8 004025526 - 25.5 49 60 8 0040260

• On request

L

d D2D1 0.003

ER ultra-precise collet

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ACCESSORIES AND SPARE PARTS

190

ET-1- ER..

REF. CODE d1 D1 L E49 60 8 6125280 2.849 60 8 6125350 3.5

ET-1-ER25 49 60 8 6125450 4.526 34 8 10 045 1 01 25 00

(M2 ~ M12) 49 60 8 6125600 649 60 8 6125700 749 60 8 6125900 949 60 8 6132450 4.549 60 8 6132600 6

ET-1-ER32 49 60 8 6132700 733 43 10 10 045 1 03 32 00

(M4 ~ M16) 49 60 8 6132900 949 60 8 6132110 1149 60 8 6132120 1249 60 8 6140600 649 60 8 6140700 7

ET-1-ER40 49 60 8 6140900 9

(M8 ~ M20) 49 60 8 6140110 11 41 54 13 10 045 1 03 40 00

49 60 8 6140120 1249 60 8 6140140 1449 60 8 6140160 16

On request

Tapping collets with axial

compensation

For TOPRUN spindles, use ring-nuts shown in the chart

EL

D1 d1

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ER.. -GBTapping collets without axial compensation

REF. CODE (d1 Ø x c�) DIN 371 DIN 374-376 D1 L49 60 8 5116045 4.5 x 3.4 M4 M6

ER 16-GB49 60 8 5116055 5.5 x 4.3 M7

49 60 8 5116060 6 x 4.9M5

M816 27.5 10 045 1 01 16 00

(M4 ~ M10)M6

49 60 8 5116070 7 x 5.5 M6 M1049 60 8 5125045 4.5 x 3.4 M4 M649 60 8 5125055 5.5 x 4.3 M7

ER 25-GB 49 60 8 5125060 6 x 4.9M5

M8M6 25 34 10 045 1 01 25 00

(M4 ~ M16)49 60 8 5125070 7 x 5.5 M1049 60 8 5125090 9 x 7 M1249 60 8 5125110 11 x 9 M1449 60 8 5125120 12 x 9 M16

49 60 8 5132045 4.5 x 3.4 M4 M649 60 8 5132055 5.5 x 4.3 M7

49 60 8 5132060 6 x 4.9 M5 M8M6

ER 32-GB 49 60 8 5132070 7 x 5.5 M10(M4 ~ M20) 49 60 8 5132090 9 x 7 M12 32 40 10 045 1 03 32 00

49 60 8 5132110 11 x 9 M1449 60 8 5132120 12 x 9 M1649 60 8 5132140 14 x 11 M1849 60 8 5132160 16 x 12 M2049 60 8 5140070 7 x 5.5 M1049 60 8 5140090 9 x 7 M1249 60 8 5140110 11 x 9 M1449 60 8 5140120 12 x 9 M16

ER 40-GB 49 60 8 5140140 14 x 11 M18 40 46 10 045 1 03 40 00(M10 ~ M27) 49 60 8 5140160 16 x 12 M20

49 60 8 5140180 18 x 14.5M22

M2449 60 8 5140200 20 x 16 M27

On request

For TOPRUN spindles, use ring-nuts shown in the chart

D1

L

d1c

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ACCESSORIES AND SPARE PARTS

192

BFCQuick change tap holders without

torque clutch

REF. CODE (d1 Ø x c�) DIN 371 DIN 374 DIN 376 D1 D2 L1 L2 L3

49 50 6 1035027 3.5 x 2.7 M3 M5 M549 50 6 1045034 4.5 x 3.4 M4 M6 M6

BFC1 49 50 6 1055043 5.5 x 4.3 M7 M7(M3 ~ 12)

49 50 6 1060049 6 x 4.9M5

M8 M830 19 17 7 21.5

M649 50 6 1070055 7 x 5.5 M10 M1049 50 6 1090070 9 x 7 M12 M12

49 50 6 2060049 6 x 4.9M5

M8 M8M6

49 50 6 2070055 7 x 5.5 M10 M10BFC2 49 50 6 2090070 9 x 7 M12 M12

48 31 30 11 35(M6 ~ 20) 49 50 6 2110090 11 x 9 M14 M14

49 50 6 2120090 12 x 9 M16 M1649 50 6 2140110 14 x 11 M18 M1849 50 6 2160120 16 x 12 M20 M2049 50 6 3110090 11 x 9 M14 M1449 50 6 3120090 12 x 9 M16 M1649 50 6 3140110 14 x 11 M18 M1849 50 6 3160120 16 x 12 M20 M20

BFC349 50 6 3180145 18 x 14.5 M22 M22 70 48 44 14 55.5

(M14 ~ 33) M24 M24

49 50 6 3200160 20 x 16 M27 M2749 50 6 3220180 22 x 18 M30 M3049 50 6 3250200 25 x 20 M33 M33

On request

L2L3

L1

d1 D1D2 c

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BFSQuick change tap holders with torque clutch

On request

REF. CODE (d1 Ø x c�) DIN 371 DIN 374 DIN 376 D1 D2 L1 L2 L3

49 50 7 1035027 3.5 x 2.7 M3 M5 M549 50 7 1040030 4 x 3 M3.549 50 7 1045034 4.5 x 3.4 M4 M6 M649 50 7 1055043 5.5 x 4.3 M7 M7

BFS149 50 7 1060049 6 x 4.9

M5M8 M8

32 19 17 25 21.5(M3 ~ 12) M6

49 50 7 1070055 7 x 5.5 M10 M1049 50 7 1080062 8 x 6.2 M849 50 7 1090070 9 x 7 M12 M1249 50 7 1100080 10 x 8 M10

49 50 7 2060049 6 x 4.9M5

M8 M8M6

49 50 7 2070055 7 x 5.5 M10 M1049 50 7 2080062 8 x 6.2 M8

BFS2 49 50 7 2090070 9 x 7 M12 M1250 31 30 34 35

(M6 ~ 20) 49 50 7 2100080 10 x 8 M1049 50 7 2110090 11 x 9 M14 M1449 50 7 2120090 12 x 9 M16 M1649 50 7 2140110 14 x 11 M18 M1849 50 7 2160120 16 x 12 M20 M20

49 50 7 3110090 11 x 9 M14 M1449 50 7 3120090 12 x 9 M16 M1649 50 7 3140110 14 x 11 M18 M1849 50 7 3160120 16 x 12 M20 M20

BFS349 50 7 3180145 18 x 14.5

M22 M22 72 48 44 45 55.5(M14 ~ 33) M24 M24

49 50 7 3200160 20 x 16 M27 M2749 50 7 3220180 22 x 18 M30 M3049 50 7 3250200 25 x 20 M33 M33

L2L3

cD2 D1d1

L1

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ACCESSORIES AND SPARE PARTS

194

RCBushes for ultra-tight

spindle

FORCE (d2) REF. CODE d1 LRC 20.03 49 70 8 0020030 3RC 20.04 49 70 8 0020040 4RC 20.05 49 70 8 0020050 5RC 20.06 49 70 8 0020060 6

20 RC 20.08 49 70 8 0020080 8RC 20.10 49 70 8 0020100 10 50RC 20.12 49 70 8 0020120 12RC 20.14 49 70 8 0020140 14RC 20.16 49 70 8 0020160 16RC 32.03 49 70 8 0032030 3RC 32.04 49 70 8 0032040 4RC 32.05 49 70 8 0032050 5RC 32.06 49 70 8 0032060 6RC 32.08 49 70 8 0032080 8

32RC 32.10 49 70 8 0032100 10RC 32.12 49 70 8 0032120 12

63RC 32.14 49 70 8 0032140 14RC 32.16 49 70 8 0032160 16RC 32.18 49 70 8 0032180 18RC 32.20 49 70 8 0032200 20RC 32.25 49 70 8 0032250 25

RC 3/4.1/4 49 70 8 0019063 1/4RC 3/4.5/16 49 70 8 0019079 5/16

3/4RC 3/4.3/8 49 70 8 0019095 3/8

50RC 3/4.7/16 49 70 8 0019111 7/16RC 3/4.1/2 49 70 8 0019127 1/2RC 3/4.5/8 49 70 8 0019158 5/8RC 1-1/4.3/8 49 70 8 0031095 3/8RC 1-1/4.1/2 49 70 8 0031127 1/2

1-1/4 RC 1-1/4.5/8 49 70 8 0031158 5/8 63RC 1-1/4.3/4 49 70 8 0031190 3/4RC 1-1/4.1 49 70 8 0031254 1

ø d1Ø d2

L

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195

Reduction

REF. CODE L ø d H6

D04.16 20 056 01 16 04 0 23 4D08.16 20 056 01 16 08 2 22 8D10.16 20 056 01 16 10 0 23 10D12.16 20 056 01 16 12 0 23 12

D..L

Ø 1

6 g6

Ø d

H6

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ACCESSORIES AND SPARE PARTS

196

MHD’

REF. CODE d1 d2 CODE 1 CODE ORMHD’ 16 38 17 25 001161 16 10 10 150 01 0 0250 -MHD’ 20 38 17 25 001201 20 13 10 150 01 0 0300 -MHD’ 25 38 17 25 001251 25 16 10 150 01 0 0300 -MHD’ 32 38 17 25 001321 32 20 10 150 01 0 0400 10 125 4 007510MHD’ 40 38 17 25 001401 40 25 10 150 01 0 0500 10 125 4 010010MHD’ 50 (RD50/..) 38 17 25 001501 50 32 10 150 01 0 0600 10 125 4 013010MHD’ 50 38 17 25 001001 50 32 10 150 01 0 0600 10 125 4 013010MHD’ 63 - 80 38 17 25 001002 63 - 80 42 10 150 01 0 0800 10 125 1 002075

SYSTEM MHD’

d1 d2

1

OR

OR

REF. CODE 1 CODE 2 CODE 3TS... / 16 20 143 011 0008 10 005 1 030 014 10 023 1 030 004TS... / 20 20 143 011 0009 10 005 1 040 015 10 023 1 030 005TS / BS .../ 25 20 143 011 0010 10 005 1 040 020 10 023 1 030 008TS / BS .../ 32 20 143 011 0011 10 005 1 050 025 10 023 1 040 012TS / BS .../ 40 20 143 011 0012 10 005 1 060 030 10 023 1 050 014TS... / 50 20 143 011 0013 10 005 1 080 035 10 023 1 050 012TS... / 63 20 143 011 0014 10 005 1 100 040 10 023 1 060 016TS... / 80 20 143 011 0015 10 005 1 120 045 10 023 1 080 025

TS - BS

TS../ BS..

3

1

2

S.. SSQC

2

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D’ANDREA

197

MHD’

REF. CODE 1 CODE 2 CODE 3 CODE 4 CODE 5 CODE 6BPS 200-300-400

20 143 0110017 20 143 011 0016 20 110 05 026 01 10 005 1 120 040 10 025 1 080 04010 005 1 120 035

BPS 500-600-700 10 005 1 160 050

BPS

3

5

2

4

4

1

6

SSQC 90

S... 90

4

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ACCESSORIES AND SPARE PARTS

198

MHD’

TRM

REF. CODE 1 CODE 2 CODE 3TRM 63 10 005 1 100 025 10 150 08 0 0300 10 025 1 060 010TRM 80 10 005 1 100 025 10 150 08 0 0300 10 025 1 060 014TRM 125 10 005 1 100 025 10 150 08 0 0300 10 025 1 060 022

TRM/BF

REF. CODE 1 CODE 2 CODE 3 CODE 4 CODE 5TRM 50.. 20 104 10 150 02 10 005 1 100 025 10 023 1 100 016 10 150 08 0 0250 10 025 1 050 010TRM / BF .../16 - 10 005 1 030 006 - 10 150 08 0 0150 10 023 1 030 004TRM / BF .../20 - 10 005 1 040 008 - 10 150 08 0 0150 10 023 1 030 005TRM / BF .../25 - 10 005 1 050 010 - 10 150 08 0 0200 10 023 1 040 005TRM / BF .../32 - 10 005 1 060 012 - 10 150 08 0 0200 10 023 1 040 006TRM / BF .../40 - 10 005 1 080 014 - 10 150 08 0 0250 10 023 1 050 008

11

SF..

TRM..

SFQC

32

REF. CODE 1 CODE 2 CODE 3 CODE 4BPS 200-300-400

20 143 0110017 10 005 1 120 040 10 005 1 100 02010 005 1 120 035

BPS 500-600-700 10 005 1 160 050

BPS

2 222

SFQCSFQC

BF..

TRM..

SF..SF.. 5

5

1 BM10

4 4

3

SF..

SFQC3

2

3

1

4

1

2

2 0

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D’ANDREA

199

MHD’

PS

REF. CODE 1PS 11.30 10 005 1 100 018PS 12.30 10 005 1 100 018PS 13.30 10 005 1 100 018PS 11.40 10 005 1 100 025PS 12.40 10 005 1 100 025PS 13.40 10 005 1 100 025PS 14.40 10 005 1 100 025

P 25.63

P..

REF. CODE 1P02.30 10 005 1 050 012P03.30 10 005 1 050 012P04.30 10 005 1 050 012P02.40 10 005 1 060 018P03.40 10 005 1 060 018P04.40 10 005 1 060 018

1

REF. CODE 1 CODE 2P25.63 10 005 1 050 012 10 080 01 0053 0

REF. CODE 1P20.30 10 025 1 080 008

2

1

1

1

1

P 20.30

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ACCESSORIES AND SPARE PARTS

200

MHD’

PEER DIN 6499

AWDIN 1835 B-E

AM

REF. CODE 1 CODE 2 CODE 3PE 16 / ER11M 20 010 019 0403 10 045 1 01 11 00 10 150 10 0 1100PE 20 / ER16M 20 010 019 0403 10 045 1 01 16 00 10 150 10 0 1600PE 25 / ER20M 20 010 019 0506 10 045 1 01 20 00 10 150 10 0 2000PE 32 / ER25M 20 010 019 0608 10 045 1 01 25 00 10 150 10 0 2500PE 40 / ER25 20 010 019 0808 10 045 1 03 25 00 10 150 10 0 2501PE 50 / ER25 20 010 019 0808 10 045 1 03 25 00 10 150 10 0 2501PE 50 / ER32 20 010 019 0808 10 045 1 03 32 00 10 150 10 0 3201PE 63 / ER32 20 010 019 1014 10 045 1 03 32 00 10 150 10 0 3201PE 63 / ER40 20 010 019 1214 10 045 1 03 40 00 10 150 10 0 4001

REF. REF. 1 CODE 1 REF. 2 CODE 2 CODE 3AM 50/M3-12 RAM 50/M3-12 45 65 050 0010 0 WFLK 115B/A 308 49 50 9 0010312 10 023 1 060 008AM 50/M8-20 RAM 50/M8-20 45 65 050 0020 0 WFLK 225B/A 308 49 50 9 0020820 10 023 1 080 012AM 63/M3-12 RAM 63/M3-12 45 65 063 0010 0 WFLK 115B/A 308 49 50 9 0010312 10 023 1 060 008AM 63/M8-20 RAM 63/M8-20 45 65 063 0020 0 WFLK 225B/A 308 49 50 9 0020820 10 023 1 080 012

REF. METRIC CODE 1 CODE 2 REF. INCH CODE 1 CODE 2AW 50/6 20 010 019 0808 20 010 019 0610 AW 50 1/4 20 010 019 0801 20 010 019 0601AW 50/8 20 010 019 0808 20 010 019 0810 AW 50 3/8 20 010 019 0802 20 010 019 0901AW 50/10 20 010 019 0809 20 010 019 1012 AW 50 1/2 20 010 019 0802 20 010 019 1101AW 50/12 20 010 019 0809 20 010 019 1216 AW 50 5/8 20 010 019 1102 20 010 019 1401AW 50/14 20 010 019 0809 20 010 019 1216 AW 50 3/4 20 010 019 1102 20 010 019 1581AW 50/16 20 010 019 1215 20 010 019 1416 AW 63 1/2 20 010 019 0802 20 010 019 1101AW 50/20 20 010 019 1215 20 010 019 1616 AW 63 5/8 20 010 019 1102 20 010 019 1401AW 50/25 20 010 019 1615 20 010 019 1820 AW 63 3/4 20 010 019 1102 20 010 019 1581AW 63/16 20 010 019 1215 20 010 019 1416 AW 63 1 20 010 019 1582 20 010 019 1901AW 63/20 20 010 019 1215 20 010 019 1616 AW 63 1 - 1/4 20 010 019 1582 20 010 019 1901AW 63/25 20 010 019 1615 20 010 019 1820 AW 80 1 - 1/2 20 010 019 1902 20 010 019 1901AW 63/32 20 010 019 1615 20 010 019 2020 AW 80 2 20 010 019 1902 20 010 019 2540AW 80/40 20 010 019 2019 20 010 019 2020

1

2 3

2

2

1

21

3

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D’ANDREA

201

MHD’

PF

REF. CODE 1 CODE 2 CODE 3 CODE 4 CODE 5PF 50/16 20 101 0085 01 0 20 110 18 008 01 10 100 1 040 014 10 010 1 080 025 10 005 1 030 008PF 50/22 PF 40/22 20 101 0105 03 0 20 110 18 010 02 10 100 1 060 016 10 010 1 100 025 10 005 1 040 010PF 50/27 20 101 0125 03 0 20 110 18 012 02 10 100 1 070 018 10 010 1 120 030 10 005 1 050 012PF 50/32 20 101 0165 02 0 20 110 18 014 02 10 100 1 080 020 10 010 1 160 035 10 005 1 060 016PF 63/27 20 101 0125 03 0 20 110 18 012 02 10 100 1 070 018 10 010 1 120 030 10 005 1 050 012PF 63/32 20 101 0165 02 0 20 110 18 014 02 10 100 1 080 020 10 010 1 160 035 10 005 1 060 016PF 80/32 20 101 0165 02 0 20 110 18 014 02 10 100 1 080 020 10 010 1 160 035 10 005 1 060 016PF 80/40 20 101 0210 01 0 20 110 18 016 03 10 100 1 100 025 10 010 1 200 045 10 005 1 060 018PF 80/60 - 20 110 18 025 10 - - 10 005 1 120 025

REF. CODE 1 CODE 2 CODE 3 CODE 5PF 50 3/4 20 108 02 95 001 20 110 18 079 01 20 110 18 035 01 10 005 1 040 010PF 50 1 20 108 02 12 001 20 110 18 095 01 20 110 18 006 01 10 005 1 050 012PF 63 3/4 20 108 02 95 001 20 110 18 079 01 20 110 18 035 01 10 005 1 040 010PF 63 1 20 108 02 12 001 20 110 18 095 01 20 110 18 006 01 10 005 1 050 012PF 63 1 - 1/4 20 108 02 16 001 20 110 18 124 01 20 110 18 007 02 10 005 1 060 016PF 80 1 - 1/2 20 108 02 19 001 20 110 18 159 01 20 110 18 009 03 10 005 1 060 018PF 80 2 20 108 02 25 001 20 110 18 187 01 - 10 005 1 060 025

CMDIN 228 A

REF. CODE 1CM 50/1 20 108 15 06 003CM 50/2 20 108 15 10 002CM 50/3 20 108 15 12 004CM 63/3 20 108 15 12 004CM 63/4 20 108 15 16 001

METRIC

INCH

1

4

32

5

1

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ACCESSORIES AND SPARE PARTS

202

TOPRUN

ER

REF. CODE 1 d1 CODE 2 d2 CODE 3 CODE 4ER 16 20 108 20 10 001 5 ~ 10 20 108 20 10 002 1 ~ 4 20 104 19 100 01 20 127 150 2200ER 25 20 108 20 18 001 8 ~ 16 20 108 20 18 002 2 ~ 7 20 104 30 100 02 20 127 150 3400ER 32 20 108 20 22 001 8 ~ 20 20 108 20 22 002 3 ~ 7 20 104 40 150 01 20 127 150 4500ER 40 20 108 20 28 001 9 ~ 26 20 108 20 28 002 4 ~ 8 20 104 50 150 01 20 127 150 5500

d2d1

3231

4

FORCE

REF. METRIC CODE 1 CODE 2FORCE 20 20 010 019 1615 10 150 04 0 0050FORCE 32 20 010 019 1615 10 150 04 0 0075

REF. INCH CODE 1 CODE 2FORCE 3/4 20 010 019 1582 10 150 04 0 0050FORCE 1 - 1/4 20 010 019 1582 10 150 04 0 0075

1

210330

00

12

2

FORCE

fig. 1 fig. 2

fig. REF. METRIC CODE 1 d1

1VCR 20 HSK63 38 20 41 020062 06 ~ 12VCR 20 MHD’50 38 20 41 020142 14 ~ 20

38 20 41 032063 06 ~ 121

VCR 32 HSK63-10038 20 41 032143 14 ~ 20

VCR 32 MHD’6338 20 41 032253 25 ~ 32

2 VCR 20 DIN/BT-40-5038 20 41 020061 06 ~ 1238 20 41 020141 14 ~ 2038 20 41 032061 06 ~ 12

2 VCR 32 DIN/BT-40 38 20 41 032141 14 ~ 2038 20 41 032251 25 ~ 3238 20 41 032062 06 ~ 12

2 VCR 32 DIN/BT-50 38 20 41 032142 14 ~ 2038 20 41 032252 25 ~ 32

fig. REF. INCH CODE 1 d1

1VCR 3/4 HSK63 38 20 41 019069 1/4 ~ 7/16VCR 3/4 MHD’50 38 20 41 019129 1/2 ~ 3/4

VCR 1-1/4 HSK6338 20 41 031099 3/8 ~ 1/2

1VCR 1-1/4 MHD’63

38 20 41 031159 5/8 ~ 3/438 20 41 031259 1 ~ 1-1/438 20 41 019063 1/4 ~ 7/16

2 VCR 3/4 CAT4038 20 41 019127 1/2 ~ 3/4

38 20 41 031095 3/8 ~ 1/2

2 VCR 1-1/4 CAT40-50 38 20 41 031158 5/8 ~ 3/4

38 20 41 031254 1 ~ 1-1/4

210330

00

12 2

10

0

330210210

330

00

12 2

10

0

330210

d1

11d1

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D’ANDREA

203

TOPRUN

WN

REF. CODE 1 CODE 2WN 16 20 010 019 1414 20 010 019 1215WN 20 20 010 019 1616 20 010 019 1215WN 25 20 010 019 1820 20 010 019 1615WN 32 20 010 019 2020 20 010 019 1615

1

2

210

240

300

330

01

22

10

WLD

REF. METRIC CODE 1WLD 06 20 010 019 0610WLD 08 20 010 019 0810WLD 10 20 010 019 1010WLD 12 20 010 019 1212WLD 16 20 010 019 1414WLD 20 20 010 019 1616WLD 25 20 010 019 1820WLD 32 20 010 019 2020WLD 40 20 010 019 2020

REF. INCH CODE 1WLD 3/8 20 010 019 0902WLD 1/2 20 010 019 1103WLD 5/8 20 010 019 1402WLD 3/4 20 010 019 1581WLD 1 20 010 019 1901WLD 1-1/4 20 010 019 1901

01

22

10 33

030

027

024

021

0

1

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ACCESSORIES AND SPARE PARTS

204

TOPRUN

PFS

REF. CODE 1 CODE 2 CODE 3METRIC

PFS 16 20 108 03 08 001 20 110 18 008 01 10 005 1 030 008PFS 22 20 108 03 10 001 20 110 18 010 02 10 005 1 040 010PFS 27 20 108 03 12 001 20 110 18 012 02 10 005 1 050 012PFS 32 20 108 03 16 001 20 110 18 014 02 10 005 1 060 016PFS 40 20 108 03 20 001 20 110 18 016 03 10 005 1 060 018

REF. CODE 1 CODE 2 CODE 3INCH

PFS 3/4 20 108 02 95 002 20 110 18 079 01 10 005 1 040 010PFS 1 20 108 02 12 002 20 110 18 095 02 10 005 1 040 012PFS 1-1/4 20 108 02 16 002 20 110 18 127 01 10 005 1 050 016PFS 1-1/2 20 108 02 19 002 20 110 18 159 01 10 005 1 060 020

TR

REF. CODE 1 CODE 2 CODE 3TR50 10 023 1 100 010 10 025 1 050 010 10 150 08 0 0250TR32 10 023 1 050 012 10 023 1 040 006 10 150 08 0 0200

1

2

3

01

22

10 33

030

027

024

021

0

3

2

1

TR...

330

300

270

240

210

01

21

0

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D’ANDREA

205

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TECHNICAL DATA

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TECHNICAL DATA

Index

CUTTING CONDITIONS p. 208-209

ARBORS STANDARDS p. 210-217

WINTOOL p. 218

INFO

WinTool

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TECHNICAL DATA

208

MHD’Suggested cutting conditions for roughing

operations with double-bit boring bars

B ap

d

cutting speed feedVc= sfm f= ipr (twin cutters)

material boring bar working diameter insert radiusdimensions conditions

D < 1.50 D = 1.50~40 D > 4.72 R = .008 R = .016 R = .31L / d = 2.5 good 395 - 590 460 - 655 525 - 820 - .008 - .016 .012 - .020

carbon steelL / d = 4 normal 330 - 525 395 - 590 460 - 655 - .008 - .016 .012 - .020

HB ≤ 200L / d = 6.3 difficult 230 - 330 230 - 330 230 - 330 .006 - .012 .008 - .016 -L / d = 2.5 good 330 - 525 395 - 590 460 - 655 - .008 - .016 .012 - .020

carbon steelL / d = 4 normal 260 - 460 330 - 525 395 - 590 - .008 - .016 .012 - .020

HB > 200L / d = 6.3 difficult 195 - 295 230 - 330 230 - 330 .006 - .012 .008 - .016 -L / d = 2.5 good 260 - 360 295 - 395 330 - 460 - .008 - .016 .012 - .020

stainless steelL / d = 4 normal 230 - 330 260 - 360 295 - 395 - .008 - .016 .012 - .020

AISI 304 - 316L / d = 6.3 difficult 195 - 295 195 - 295 195 - 295 .006 - .012 .008 - .016 -L / d = 2.5 good 295 - 395 330 - 460 395 - 525 - .008 - .016 .012 - .020

cast iron L / d = 4 normal 230 - 330 295 - 395 330 - 460 - .008 - .016 .012 - .020L / d = 6.3 difficult 195 - 295 195 - 295 195 - 295 .006 - .012 .008 - .016 -L / d = 2.5 good 525 - 820 655 - 985 655 - 985 - .012 - .020 .016 - .024

aluminium L / d = 4 normal 460 - 655 525 - 655 525 - 820 - .012 - .020 .016 - .024L / d = 6.3 difficult 330 - 490 330 - 490 330 - 490 .008 - .016 .012 - .020 -

Dd

L

cutting working max. cuttingdepth range depth

ap = inch Ø = inch steel cast iron, aluminium.709 - 1.103 0.059 - 0.079 0.79 - 0.0991.103 - 1.969 0.079 - 0.119 0.099 - 0.0141.969 - 2.678 0.119 - 0.158 0.014 - 0.1972.678 - 7.874 0.158 - 0.197 0.197 - 0.2767.874 - 19.685 0.197 - 0.237 0.237 - 0.315

It’s advisable to start with B hole ≥ the boring bar diameter d. NN ATTENTION: For boring operations at different

diameters, reduce to a half the feed indicated on

the above table.

Twin cutters at the same cutting diameter

Twin cutters at different cutting diameters

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D’ANDREA

209

MHD’ Suggested cutting conditions for boring operations

with Testarossa and micrometric boring bars

ap

feed

cuttingf= ipr

material boring bar working speed insert radius insert cuttingdimensions conditions Vc= sfm quality depth

R = .000 R = .008 R = .016L / d = 2.5 good 655 - 985 - .002 - .003 .003 - .004 DC100

carbon steelL / d = 4 normal 525 - 820 - .002 - .003 .003 - .004

HB ≤ 200L / d = 6.3 difficult 230 - 330 .000 - .002 .002 - .003 - DP300L / d = 2.5 good 525 - 820 - .002 - .003 .003 - .004 DC100

carbon steelL / d = 4 normal 490 - 655 - .002 - .003 .003 - .004

HB > 200L / d = 6.3 difficult 230 - 330 .000 - .002 .002 - .003 - DC010L / d = 2.5 good 395 - 525 - .002 - .003 .003 - .004

stainless steelL / d = 4 normal 330 - 460 - .002 - .003 .003 - .004 DP300

AISI 304 - 316L / d = 6.3 difficult 230 - 330 .000 - .002 .002 - .003 -L / d = 2.5 good 395 - 525 - .002 - .003 .003 - .004 DC100

cast iron L / d = 4 normal 330 - 460 - .002 - .003 .003 - .004 .004-.010L / d = 6.3 difficult 230 - 330 .000 - .002 .002 - .003 - DK100L / d = 2.5 good 985 - 1310 - .002 - .003 .003 - .004

aluminium L / d = 4 normal 820 - 1150 - .002 - .003 .003 - .004 DK100L / d = 6.3 difficult 330 - 490 .000 - .002 .002 - .003 -

steel L / d = 2.5 good 260 - 330 - .0015 - .0024 .002 - .003HCR > 50 L / d = 4 normal 260 - 330 - .0015 - .0024 .002 - .003

D20CBN

d

L

CALCULATION FORMULAS FOR BORING

Vc cutting speed (sfm)

D bore diameter (inch)

n spindle revolution (rpm)

VF feed rate (ipm)

f feed (ipr)

pi

pi · D · nVc = _________12

Vc · 12n = _________pi · D

VF = n · f

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TECHNICAL DATA

210

HSK DIN 69893Arbors standards

HSK-A d1 d2 l1

32 32 24 1640 40 30 2050 50 38 2563 63 48 3280 80 60 40100 100 75 50

HSK-B d1 d2 l1

- - - -40 40 24 1650 50 30 2063 63 38 2580 80 48 32100 100 60 40

HSK-C d1 d2 l1

32 32 24 1640 40 30 2050 50 38 2563 63 48 3280 80 60 40100 100 75 50

HSK-D d1 d2 l1

- - - -40 40 24 1650 50 30 2063 63 38 2580 80 48 32100 100 60 40

HSK-E d1 d2 l1

32 32 24 1640 40 30 2050 50 38 2563 63 48 32

HSK-F d1 d2 l1

- - - -- - - -

50 50 30 2063 63 38 2580 80 48 32

BA

DC

FE

l1

d1d2

l1

d2 d1

l1

d2 d1

l1

d2 d1

l1

d2 d1

l1

d1d2

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D’ANDREA

211

HSK DIN 69893 Arbors standards

DIN 69893 A-E

HSK 32 40 50 63 80 100b1 7.05 8.05 10.54 12.54 16.04 20.02b2 7 9 12 16 18 20b3 9 11 14 18 20 22d1 32 40 50 63 80 100d2 24 30 38 48 60 75d4 17 21 26 34 42 53d5 21 25.5 32 40 50 63d6 19 23 29 37 46 58d10 26 34 42 53 67 85d11 26.5 34.8 43 55 70 92d12 37 45 59.3 72.3 88.8 109.75

d13 4 4 7 7 7 7f1 20 20 26 26 26 29

f2 35 35 42 42 42 45f3 16 16 18 18 18 20f4 2 2 3.75 3.75 3.75 3.75h1 13 17 21 26.5 34 44h2 9.5 12 15.5 20 25 31.5l1 16 20 25 32 40 50

l2 3.2 4 5 6.3 8 10l4 5 6 7.5 10 12 15l5 3 3.5 4.5 6 8 10l6 8.92 11.42 14.13 18.13 22.85 28.56l7 8 8 10 10 12.5 12.5l13 12 12 19 21 22 24

+0.007+0.005

+0.007+0.005

+0.009+0.006

+0.011+0.007

+0.013+0.008

+0.015+0.009

+0.04– 0.04

0– 0.1

0– 0.1

0– 0.1

+0.150

0– 0.13

0– 0.2

0– 0.2

+0.20

+0.20

0– 0.1

JS10

H10

H10

H10

H10

H11

max.

min.

± 0.1

60

l1 f1f3

l7

h1l5

l1 f1f3

l4

f2

b1b3

f4

d10

d11

d12

d1 d2 d4d5 d6

h2

h1

h2

ø 10 +0.090

f2

f4

d12

d11

d10

d1 d2 d4d5 d6±15'

±

+0.2 0

l8

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TECHNICAL DATA

212

DIN 69871 A-B

ISO 30 40 45 50a 3.2 3.2 3.2 3.2b 16.1 16.1 19.3 25.7d1 31.75 44.45 57.15 69.85d2 M12 M16 M20 M24d3 13 17 21 25d5 59.3 72.3 91.35 107.25d6 50 63.55 82.55 97.50

d7 44.3 56.25 75.25 91.25d8 45 50 63 80d9 4 4 5 6e1 21 27 35 42e2 5 5 6 7

f1 11.1 11.1 11.1 11.1f2 35 35 35 35f3 19.1 19.1 19.1 19.1l1 47.8 68.4 82.7 101.75l2 5.5 8.2 10 11.5l3 24 32 40 47l5 15 18.5 24 30l6 16.4 22.8 29.1 35.5l7 19 25 31.3 37.7

0– 0.1

0– 0.5

0– 0.1

+0.50

0– 0.3

0– 0.3

0– 0.4

0– 0.4

DIN 69871Arbors standards

± 0.1

H12

H7

± 0.05

max.

± 0.1

max.

± 0.1

min.

min.

60°±15'

8°17

'50"

20°±30'

0°-3

l2l5

l7l6

l1 f2

f3

f1

l3

l5e1

e1

3.75

d7

a

d8 d6 d5d2d3d1 b

e2

d9

7

+0.15 0

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D’ANDREA

213

MAS 403 BT Arbors standards

MAS 403 BT A-B

ISO 30 35 40 45 50a 2 2 2 3 3b 16.1 16.1 16.1 19.3 25.7

d1 31.75 38.10 44.45 57.15 69.85d2 M 12 M 12 M 16 M 20 M 24d3 12.5 12.5 17 21 25d4 38 43 53 73 85

d5 46 53 63 85 100d6 56.144 65.680 75.679 100.215 119.019d7 8 10 10 12 15d8 4 4 4 5 6e1 21 23 27 35 42e2 5 5 5 6 7f1 13.6 14.6 16.6 21.2 23.2

f2 22 24 27 33 38f3 17 20 21 26 31f4 4 5 5 6 7f5 8 10 10 12 15l1 48.4 56.4 65.4 82.8 101.8l2 7 7 9 11 13l3 24 24 30 38 45l4 16.3 19.6 22.6 29.1 35.4

+0.10

+ 0.50

0– 0.2

± 0.4

H12

H8

H8

± 0.1

max.

± 0.1

min.

± 0.2

min.

20°±30'

0°-3

8°17

'50"

60°

e1

e1

f1

l1 f2

l2

l3

f3al4l4

e2

d8

d2d3d1 d4 d5 d6 b

f4

f5

d7

0-30'

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TECHNICAL DATA

214

ANSI/CAT METRIC - CAT INCHArbors standards

ANSI/CAT METRICISO 40 45 50

b 16.1 19.3 25.7d1 44.45 57.15 69.85d2 M 16 M 20 M 24d3 17 21 25d4 72.3 91.35 107.25d5 63.55 82.55 98.45d6 56.25 75.25 91.25d7 44.45 57.15 69.85f1 35 35 36.5l1 68.4 82.7 101.75l2 4.75 5.25 5.75l3 30 38 45l4 22.8 29.10 35.50l5 26 32.5 40.40

CAT INCHISO 40 45 50b 0.634 0.760 1.012

d1 1.750 2.250 2.750d2 UNC 5/8”-11 UNC 3/4”-10 UNC 1”-8

d3 0.642 0.766 1.032d4 2.847 3.597 4.223d5 2.502 3.250 3.876d6 2.215 2.963 3.593d7 1.750 2.250 2.748f1 1.378 1.378 1.437

l1 2.693 3.256 4.006l2 0.187 0.207 0.227l3 1.182 1.496 1.772l4 0.898 1.146 1.398l5 1.024 1.280 1.591

+ 0.20

+ 0.50

0– 0.1

0– 0.5

0– 0.3

0– 0.4

0– 0.4

+0.20

+0.40

+0.50

0– 0.1

0– 0.5

0– 0.3

0– 0.4

0– 0.4

± 0.05

± 0.25

± 0.25

H7

± 0.05

± 0.25

± 0.25

min.

8°17

'50"

60°±15'

11.1±0.1

15.87±0.05

(3.18)

l3

19.05±0.05

l1 f1

l5l4

l2

bd1 d3 d2 d4d5d7 d6

3.75

ø 9.

5

0.5

7+0.15 0

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D’ANDREA

215

DIN 2080 - NMTB Arbors standards

DIN 2080ISO 30 40 45 50a 1.6 1.6 3.2 3.2b 16.1 16.1 19.3 25.7

d1 31.75 44.45 57.15 69.85

d2 17.4 25.3 32.4 39.6d4 M 12 M 16 M 20 M 24d5 13 17 21 26d7 50 63 80 97.5k 8 10 12 12

l1 68.4 93.4 106.8 126.8l2 48.4 65.4 82.8 101.8l4 24 32 40 47l6 5.5 8.2 10 11.5l7 16.2 22.5 29 35.3

NMTBISO 40 50a 1.6 3.2b 16.1 25.7d1 44.45 69.85d2 25.3 39.6d4 UNC 5/8-11 UNC 1-8d5 16.5 26d7 63 97.5k 10 12l1 93.4 126.8l2 65.4 101.8l4 28.5 44.5l6 5 11l7 22.5 35.3

+0.50

+0.1500

– 0.4

± 0.2

± 0.15

max.

H12

a10

+0.50

0– 0.4

± 0.2

± 0.15

max.

H12

a10

ISO 40 OTT

l7l7

d7

b

8°17

'50"

15°

l6

l4

l2 a

l1 k

7

d1 d5 d4d2

ø 21

.2

82.1

0 -01

0-02

+1 0

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TECHNICAL DATA

216

DIN 228/A DIN 2207DIN 228/B DIN 1806Arbors standards

MORSE 4 4 SIPa 6.5 6.5b 32 32

c/2 1°29’15” 1°29’15”d1 31.267 31.267d4 25 25d8 17 17d9 M 16 M 14l1 102.5 102.5l2 9 9l3 32 45l5 8.2 8.5l6 15 15l7 23 23

DIN 2207DIN 228/A

+0.50

MORSE 4 5a 6.5 6.5b 11.9 15.9

c/2 1°29’15” 1°30’26”d1 31.267 44.399d6 24.5 35.7l6 117.5 149.5l7 24 29l8 59.5 64l9 37 42r2 8 10s1 8.3 12.4

DIN 228/B DIN 1806

0– 1

max.

max.

H13

max.

max.

min.

d9

b

c/2

45°

l5

l3

l2

l1 a

d1 d4 d8 d9a l6

l7

d1

l1

d6

a

s1

c/2

3°8° 45°

l6

l7

l9

l8

d1 b

r2

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D’ANDREA

217

R8 METRIC/INCH Arbors standards

R8

R8 METRIC INCHa 8°25’30” 8°25’30”b 4.2 0.166

d1 31.750 1.250d2 24.109 0.950d3 M 12 UNF 7/16”-20d4 12.5 0.493l1 101 3.977l2 60 2.363r1 20 0.788

– 0.007– 0.020

± 0.1

min.

a

l2

l1

d3d4d1

bd2

r1

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TECHNICAL DATA

218

WINTOOL

It allows to be graphically

constructed in a short

period of time, showing the

complete composition of the

MODULHARD’ANDREA

tools, including dimensions,

weight and the list of

components.

Class Ident-No CaptionTool list Active comp.

Ident-No

Machine

PagesCaption <empty record>Design

Sort

Search by

Assembled tools

Zoom picture

ItalianEnglishGerman

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D’ANDREA

219

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NOTES

220

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D’ANDREA

221

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Third edition in English April 2005

© D’ANDREA s.p.a. - Via Garbagnate 71 - 20020 Lainate (MI)

Phone +39 02937532.1 - Fax +39 0293753240

[email protected] - www.dandrea.com

Produced by

Engineering Department

D’ANDREA s.p.a. - Lainate (MI)

Graphics, layout and editing by

the C’ Comunicazione - Milan

[email protected]

Photographs by

Marco Ruffini

Printed by

la grafica-cantù - Cantù (CO)

[email protected]

The technical data shown in this catalogue are not binding and they can be modified also without notice.

The D’ANDREA General Catalogue is also available in French, Italian, Spanish and German editions.

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Ingersoll Cutting Tools for the AmericasMarketing & Technology Center845 S. Lyford Rd.Rockford, Illinois 61108-2749 U.S.A.Tel: 815-387-6600 Fax: 815-387-6337E-mail: [email protected]: www.ingersoll-imc.com

Ingersoll Cutting Tools de México S.A. de C.V.Carr. Saltillo Monterrey Km. 5.5, Local 2 y 3Saltillo, Coahuila C.P. 25200 MexicoTel: (8) 432-2546, (8) 432-2547Fax: (8) 432-2544E-mail: [email protected]

Ingersoll Cutting Tools for EuropeKalteiche-Ring 21-2535708 Haiger, GermanyTel: 02773-742 0Fax 02773-742 812/814Internet: www.ingersoll-imc.deE-mail: [email protected]

CAT-003-1 (4/04) 7800194Printed in ItalyCAT-003-1 (4/05) 7800194Printed in Italy