Ingersoll Rand90 –160 kWContact-cooled rotary screw air compressor

More than air, a commitment

For more than 100 years, Ingersoll Rand has inspired progress bydriving innovation through revolutionary technology and talentedpeople. It’s a legacy of creating new standards for how the world getswork done. We’re the technology leader in compressed air not onlybecause we develop class-leading products, but also because we standbehind our customers in all aspects of what we do. No matter whatyour product, process, or location, Ingersoll Rand has the expertise,the technology, and the unmatched service to meet your needs.

‘‘In Research and Development,our aim is not new technology fortechnology’s sake. Our focus iscoming up with ways to increaseour customers’ profitability. It’sabout progress.’’

‘‘If you asked anyone inEngineering what’s important, heor she would say it’s aboutcontinuously improving upon whatwe offer our customers. We’veproven our equipment is robust,but we always find ways to make iteven better.’’

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‘‘I don’t just sell aircompressors. I build relationshipswith my customers and try tohelp them make more money byapplying the science ofcompressed air.’’

‘‘To me, when I serviceour equipment, I try to putmyself in the customer’sshoes. I know theirproductivity is on the lineand they’re looking to me tokeep them up and running.’’

‘‘Any manufacturer cancatch mistakes. Our approachto quality assurance is makingsure we’re building repeatable,reliable processes into ourmanufacturing.’’

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A compressed air system represents a significant investment for anyoperation. So, you want to be sure what you’re buying delivers thebest value, performance, and longevity for your money. You don’twant to have to replace a system prematurely down the road.

Buy once, not twice

46°C (115°F) ambient, continuous-duty ratedOur contact-cooled, rotary screw compressors run great

when it’s hot, and great when it’s not — making them

perfectly suitable for virtually any location around the

world. Experience shows that even in many temperate

climates, air compressor installations are frequently

influenced by other heat sources. Our fully specified high-

temperature rating ensures greater tolerance to

environmental influences, fewer overheat events, and

nuisance shutdowns. They also demand less maintenance

than traditionally specified packages.

Superior package cooling systemThe sickle-shaped blade design reduces drag while piercing

the air as it spins, thus delivering significant noise reduction

and increased efficiency without sacrificing static pressure.

Star-delta starterThis advanced starter gives our compressors a controlled,

cushioned start — eliminating current surges and extending

component life for increased system reliability.

Simple installationThe package design allows for simple three-point hook up.

Just connect the power, discharge air, and the condensate

drain, as applicable, and you’re up and running.

It’s that simple.

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Durable, high-efficiency airends Refined over many years of continuous improvement and used in

tens of thousands of Ingersoll Rand compressors world-wide, our

time-proven, airend provides trouble-free operation, minimal

maintenance, and consistently high performance. By avoiding the use

of close clearances to achieve the rated performance, we ensure that

our machines deliver leading performance year after year.

Integral gear designAt the heart of an Ingersoll Rand unit is our consistently dependable

integral gear drive arrangement. This simple and reliable drive system

features smooth-running helical gears which compensate thrust for

optimized performance. By eliminating couplings and stub shafts with

additional bearings or power sapping belts, the Ingersoll Rand drive

arrangement assures trouble-free, efficient operation, and longer life.

Totally enclosed, fan-cooled (TEFC) motorsThe main and fan motors are

constructed with a rugged cast iron

frame and other durable components

and is specified to operate continuously

in high ambient temperature (46°C)

and with load capacity in reserve. The

TEFC motor enclosure delivers

outstanding protection against the

elements frequently encountered in

industrial applications — preventing

internal dirt build-up and ensuring long

life reliability.

Ingersoll Rand contact-cooled, rotary screw compressors are proven,ruggedly reliable units that perform to the highest standardsregardless of industry, application, or environment. Easy to install andcontinuous-duty rated for long-term performance, with ourcompressors you get what you pay for, and more.

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Intuitive, language-less controlOur onboard controller provides a quick and

easy-to-understand graphical user interface;

an LCD display provides critical operational

details, enabling fast adjustments if necessary.

Selectable software and adjustable operating parametersYou can easily and quickly change your

operating parameters in order to satisfy air

system requirements.

Built-in sequencer*Up to three similarly equipped compressors

can be sequenced — the lead machine

automatically rotates among the compressors

based on accumulated hours, so maintenance

schedules are equalized.

Time-saving diagnosticsThe controller provides fast diagnosis of

system demand and displays a warning and/or

stops the compressor if it exceeds operating

parameters. This keeps troubleshooting

expenses and downtime to a minimum.

Real-time clock and programmable operation*You can program specific times of the day

during which your system operates — based

upon the onboard, real-time clock.

Power Outage Restart Option(PORO)*With PORO, the slightest blip in your power

supply allows your compressor to restart

immediately upon return of power, so your

compressed air processes don’t miss a beat.

Remote connectivity*A common protocol ethernet connection

connection provides remote access to all

controls, alarms, and readouts. Set up your

remote connection to alert you when there is

a problem.

Maintenance controllerOur intelligent onboard controller lets you

know when it’s time for maintenance,

eliminating potential errors in scheduling.

*Feature may be included as standard or offered as anoption depending upon location. Contact your IngersollRand representative for your application.

Intelligent controller

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CO2 reduction With increasing concern for CO2 emissions, Ingersoll Rand is your

partner for keeping our planet and your profits safe. Our system audits

and energy conscious compressors are the best bet for a green planet.

Less harmful waste ISO 14000 has challenged us to be better designers. Our newest

compressor design has reduced the number of parts and size of waste

products. Additionally, the condensate discharged from our

compressors is biodegradable.

Conscientious manufacturing We looked at our manufacturing processes to make sure we were the

best stewards of our precious world. This, combined with our leakfree

piping, eliminates the possibility of oil outside the package. We also

build our compressors such that they won’t harm the environment

upon disposal of at the end of their useful lives.

Noise elimination The new Ingersoll Rand 90 – 160 kW design improves sound quality

and eliminates the frequencies that are annoying to the human ear. In

a world that keeps getting louder, Ingersoll Rand softens the drone.

Heat and energy recovery Much of the energy used to create compressed air generates waste

heat. Ingersoll Rand offers a way to capture that heat and recycle it

within the plant.

Environmentally friendly system design

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When do I use integrateddryers with my system?Compressors with integrated dryers make sense

for smaller systems (typically 75 kW and below)

and point-of-use applications where a single

compressor often carries the load of the entire

system. In those cases, the compressor’s

discharge pressure is the system pressure and,

as such, control issues do not arise.

Avoid problems ofcompressed air trainsAs systems grow, multiple compressors with

connected or integrated air treatment can have

negative effects on optimization and pressure

stability. Multiple dryers and filters — in what

are known as "compressed air trains" — cause

significant system losses and make control

optimization impossible.

Engineering the right systemfor your application

Compressor with integratedair treatment and bypass

Multiple compressors with compressed air trains

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Proper design of largercentralized systemsEliminating integral compressed air trains allows

for system design optimization. There are a

number of benefits associated with a centralized

air system with fewer dryers, such as:

• Dryers can be sized to optimize the system

• Lower energy losses through lower pressure

drop with lower loads

• Better dew point control

• Compressor controls manage a single air

treatment system

• Energy savings and minimized CO2 emissions

through reduced compressor pressure setting

• Stabilized pressure band

They also cause the following problems:

• Higher energy losses due to pressure drops

• Dew point variability

• Increased maintenance due to frequent compressor

cycling caused by variable pressure drops across

each train

• Artificially higher supply pressure required to account

for variable pressure drop and control issues

• Reduced effective pressure control band due to need

to respond to the highest pressure drop in the train

Multiple compressors with optimized air treatment

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If you have a multiple-compressor installation, then you probably

know that maintaining optimum system pressure along the entire

line can be challenging, inefficient, and costly. Our advanced air

system controllers — when coupled with our extensive system

audit services — enable you to optimize air system efficiency,

deliver consistent flow and pressure, and extend the life of system

components. Ultimately, you’ll stabilize your pressure and reduce

energy costs.

Intelliflow™ Air System Pressure ControllerIntelliflow provides precise air pressure control of production

processes by separating supply-side air from demand-side air.

As a result, supply-side air is not affected by incidents on the

demand side. Intelliflow can lower demand pressure precisely

— saving lost energy costs and better ensuring consistent

product quality.

Optimized controls

Intellisys® EnergyOptimizerWhether you need eight hours of continuous-

duty compressed air or an intermittent supply

over a 24-hour period, Intellisys puts you in

complete control.

Enhanced reliability Control up to eight compressors from any

manufacturer, and continuously monitor

air system quality.

Energy savings Overcome the problems associated with

compressed air trains and reduce the control

pressure band.

Increased productivity Automate compressor control and optimize

compressor scheduling to meet varying plant

demand.

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Intellisurvey

Fixing a troublesome system without first diagnosing the true problemis a hit or miss proposition based on guesswork. This can lead toproduction stoppages, extended downtime, and even product spoilage.Ingersoll Rand eliminates the guesswork by providing proven airsystem auditingservices that not onlyensure air systemefficiency, but reduceoperating costs toimprove bottom lines.

Using an innovative tool —known as Intellisurvey — we non-intrusively monitor a compressedair system to determine the rootcauses of symptoms. WithIntellisurvey, our experts analyze the many components of an airsystem, as well as flow, pressure, supply utilization, and power costs, todetermine an optimized system that generates improvements inrepeatability, efficiency, and plant productivity.

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Global reach, local service

No matter where your facility is located,Ingersoll Rand is committed to serving you24-hours a day, seven days a week. Ourworldwide network of certified, factory-trained technicians and engineers are aphone call away — ready to support youwith innovative and cost-effective servicesolutions that will keep you running atpeak performance.

AirCare AdvantageWe understand that uptime is critical to your operation. That’s why we offer

AirCare Advantage — a responsive, flexible contract maintenance program

custom-designed to provide factory-authorized scheduled maintenance that

ensures increased system reliability. AirCare Advantage helps eliminate

unscheduled downtime and relieves you of costly investments in monitoring

equipment and ongoing training. The program also provides a thorough

knowledge of compressor technology.

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Count on Ingersoll Rand for all your aftermarket needs

Air quality• Filtration

• Dryers

• Point-of-use air treatment

• Air sampling test kits

• Dew point meters

Environmental• Condensate management

• Lubricants

• Water filtration

Installation• SimplAir piping system

• Fusible disconnects

• Intelliflow system pressure control

• Drains

Maintenance• Hard parts

• Consumables

• PM contracts

Power management• Variable speed drives

• System controllers

• Sequencing

• Line reactors

Energy efficiency• System air pressure controllers

• Automated air system controls

• No-loss drains

• System audits

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Specifications

50 Hz performance

Mass Rated Pressure Nominal Power Capacity Air-cooled Water-cooled

Model bar g psig kW hp m3/min cfm kg lb kg lb

R90lU 7.5 109 90 125 16.7 590 2703 5957 2510 5532

R90lU 8.5 123 90 125 15.3 540 2703 5957 2510 5532

R90lU 10 145 90 125 14 494 2703 5957 2510 5532

R110lU 7.5 109 110 150 20 706 2833 6244 2640 5819

R110lU 8.5 123 110 150 19.2 678 2833 6244 2640 5819

R110lU 10 145 110 150 17.5 618 2833 6244 2640 5819

R132lU 7.5 109 132 175 23.5 830 3160 6965 2945 6491

R132lU 8.5 123 132 175 22.3 788 3160 6965 2945 6491

R132lU 10 145 132 175 21 742 3160 6965 2945 6491

R160lU 7.5 109 160 215 28.5 1006 3230 7119 3015 6645

R160lU 8.5 123 160 215 26 918 3230 7119 3015 6645

R160lU 10 145 160 215 25 883 3230 7119 3015 6645

60 Hz performance

Mass Rated Pressure Nominal Power Capacity Air-cooled Water-cooled

Model psig bar g hp kW cfm m3/min lb kg lb kg

R90lU 100 6.9 125 90 647 18.3 5957 2703 5532 2510

R90lU 125 8.6 125 90 563 15.9 5957 2703 5532 2510

R90lU 140 9.7 125 90 511 14.5 5957 2703 5532 2510

R110lU 100 6.9 150 110 783 22.2 6244 2833 5819 2640

R110lU 125 8.6 150 110 690 19.5 6244 2833 5819 2640

R110lU 140 9.7 150 110 618 17.5 6244 2833 5819 2640

R150lU 100 6.9 200 150 1004 28.4 7119 3230 6645 3015

R150lU 125 8.6 200 150 875 24.8 7119 3230 6645 3015

R150lU 140 9.7 200 150 837 23.7 7119 3230 6645 3015

Dimensions mm in

Length 2600 102.5

Width 1661 65.5

Height 2330 92

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Category Description 90-160 kWController Power Outage Restart Option (PORO) Optional

Programmable time-of-day operation S/O*High-resolution graphical interface Standard Selectable units of measurement display Standard Automatic maintenance indication Standard Remote connectivity to building management system S/O*Inlet modulation control Optional Built-in optimization sequencer S/O*

Environmental Heat recovery system OptionalNoise elimination enclosure Standard ISO 14000 Compliant Standard Ductable intake and discharge Standard

Coolant 8,000-hr life Ultra Coolant™ Standard HF-1 food grade coolant OptionalXtend filtration system Optional

Main Motor High efficiency TEFC / IP54 Standard High ambient rated (46°C / 115°F) Standard Space heaters OptionalClass F insulation B rise Standard

Power Star-delta reduced voltage starter Standard Solid state reduced voltage starter OptionalBuilt-in transformer for control power Standard Phase monitor Optional

Auxiliary Systems Automatic electronic condensate drains Standard High efficiency package cooling system rated for 46°C (115°F) Standard Premium protection inlet filter OptionalAir-cooled aftercooler and coolant cooler Standard Water-cooled aftercooler and coolant cooler OptionalCoastal application with sea water coolers OptionalLeak-free piping and fittings Standard

Airend High efficiency 4- to 6-rotor design Standard Duplex tapered roller bearings Standard Flanged discharge connection Standard

Enclosure Outdoor modification OptionalLow Ambient Design Optional

Services 12 to 18 Month Full Package Factory Warranty Standard AirCare Advantage Customer Care Program OptionalTotal Care Comprehensive Uptime Program Optional

System Support Oil / water separator OptionalNo-loss condensate drains OptionalSafety switch disconnects Optional

*S/O means it could be standard or an option depending upon location.

Contact your Ingersoll Rand representative for your specific application.

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Ingersoll Rand Industrial Technologies provides products, services and solutions to enhance the efficiency and productivity

of our commercial, industrial and process customers. Our innovative products include air compressors, air systems

components, tools, pumps, material and fluid handling systems and microturbines.

air.ingersollrand.com

Ingersoll Rand Industrial Technologies

Swan Lane, Hindley Green,

Wigan WN2 4EZ, UK

Tel: +44 (0) 1942 257171

Fax: +44 (0) 1942 254162

Email: asgesawebleads@irco.com

© 2007 Ingersoll-Rand Company Limited CPN23126659Printed in UK. June 07

Ingersoll Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll Rand does not approve specialised equipment forbreathing air applications and assumes no responsibility or liability for compressors used for breathing air service.

Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any suchwarranties or other terms and conditions of sale of product shall be in accordance with Ingersoll Rand's standard terms and conditions of sale for such products,which are available upon request.

Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change without notice or obligation.