INFORMATIONTRS Transporter load restraint system

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You deliver different types of goods day in and day out. Yesterday, it was the urgent mesh box with spare parts for the automobile industry, today your load consists of roll containers jammed pack with plants to be delivered to the floral shop. Tomorrow, the local brewery has engaged you to deliver beverages to three different restaurants.

Each contract is urgent and the goods are fragile. Wobbly and instable pallets can get expensive, and not only when it comes to vehicle controls by the authorities.

With the flexible TRS load restraint system for transporters you can easily manage different types of transport assignments. The four astonishing light-weight shoring beams, two roof tracks, two floor tracks and various accessories make this system a true quick-change artist. However you choose to install the TRS System, you can be assured that your load is secure and will not tip over. The TRS system can be disas-sembled in seconds and stored compactly within the vehicle.

1 The load is secured with four vertical shoring beams, horizontal shoring poles and straps for perfect positive locking. The horizontal poles are available with practical anti-slip tape for more user-comfort.

2 The shoring beams have special anti-twist bolts to ensure a tight fit in the Airline track.

3 The shoring beams are tightly positioned in the roof track with the special spring-loaded bolt.

4 Lateral restraint is guaranteed with straps.

Suitable forsecuring:◾ beverage pallets◾ palletized goods◾ mesh box pallets◾ roll containers

Your advantages:◾ quick assembly and disassembly◾ flexible use of the loading area◾ optimal load restraint with positive locking

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Further information under:www.allsafe-TRS.info

TRS systemSecures roll containers, mesh box pallets and palletized goods

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General information

The TRS system consists of Airline roof and floor tracks, KIM 5x7 shoring beams, shoring poles and straps for positive locking load restraint. Additional accessories are also available such as park holders and TRS partition nets.

| Transporter load restraint systemTRS system

} General informationSecuring

The continuous roof track is fixed to the cross member of the roof construction. It must be connected with the bulkhead and rear door with appropriate fixing elements. This installation method allows for the occurring stresses to be distributed evenly in the vehicle frame.

The floor track should preferably be fixed directly to the body of the vehicle. Ideally the track is to be fixed with professional bonding material and should additionally be screwed or riveted.

The load is secured towards the front and back between four KIM 5x7 Airline or KIM 5x7 Ergo shoring beams. The KIM 5x7 Airline should be positioned as close to the load as possible and is positively locked into the Airline tracks.

Securing to the side

It is also possible to place the KIM 44 shoring poles between two shoring beams.

The straps are attached to KIM 5x7 Airline or KIM 5x7 Ergo to secure the load towards the side.

Mounting instruction

The TRS system is certified and complies with the VDI 2700 guidelines. This certification and guidelines are solely valid when sufficient force is applied to a stable body construction.

With the TRS System pallets (for example 1,2 x 0,8 m) can be secured length or crosswise.

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| Transporter load restraint systemTRS system

} TRS-net partitionSecuring

The TRS net partition is either placed behind or in front of the goods in order to secure small packages. The net partition is easy to open and close, which allows for the goods to be removed easily. Partial loads leave gaps, which can easily be restrained with the TRS net partition. With the ergonomical handle, the net partition can be moved in order to re-form a positive locking connection.

L1Flo

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L2Axial spacing

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12

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P

P

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Airline roof track

1 - Profile / Length 2 - Starting point 3 - Mounting holes 4 - Ends 5 - End caps / Track cover Order code

Weight: 1,43 kg/m 520377Roof trackLengthxxxx mm

Airline track, Standard rectangular

Weight: 0,90 kg/m 71206RectangularLengthxxxx mm

Airline track, with flange

Weight: 0,80 kg/m 71209FlangeLengthxxxx mm

TRS system

Airline tracks 100 – 6000 mm

| Components in detail

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P P

5 / 10

F1

F2

SLSH

Shape of ends

✓ ✓ ✓ 4 - Ends 5 - End caps / Track cover Order code

A / E – straightA / E – burredA / E – R-xxA / E – F1-xx F2-xxA / E – SH-xx SL-xxPlease select the shape of the beginning of the track (max. radius or max. F2 = half of track width in mm)

End caps Track cover

✓ ✓ ✓ ✓ 5 - End caps / Track cover Order code

End capsPlastic end caps (only in combination with straight ended tracks, not compatible with 520377)Track cover (not compatible with 520377) Track cover

Two-piece tracks

✓ ✓ ✓ 4 - Ends 5 - End caps / Track cover Order code

Middle

Beginning and end

Please choose the division section: Middle Beginning and end

Starting point ✓ 2 - Starting point 3 - Mounting holes 4 - Ends 5 - End caps / Track cover Order code

e.g.: X = 0 mm e.g.: X = 25 mm e.g.: P = 25 mm e.g.: P = 50 mm

P-xxIf not mentioned otherwise, the starting point is X = 0 mm, pitch P = 25,0 mm.

Mounting holes

✓ ✓ 3 - Mounting holes 4 - Ends 5 - End caps / Track cover Order code

Please select the type of mounting holes (S = countersunk screw, N = countersunk rivet, D = cylindric hole, M = internal thread) e.g.: S 5

Pitch of mounting holes

✓ ✓ 3 - Mounting holes 4 - Ends 5 - End caps / Track cover Order code

a2 = same pitch a2 - a... = individual pitch

Please specify the pitch of the mounting holes a1 and a2 Please specify the pitch of the mounting holes a1, a2, a3, a4 etc. a1-xx / a2-xx

S 5 S 6 S 8 N 4 N 5 N 6 D 5,5 D 6,6 D 8,5 M 5 M 6 5 / 10

W 90° 90° 90° 120° 120° 120°

D 11 13 17,2 10,1 12,0 13,0 10,0

d 5,5 6,6 9,0 4,2 5,05 6,7 5,5 6,6 8,5 5,0

} Sample order codeAirline flange - 5800 - N 6 - a1-25/a2-75 - Middle - A-straight - Track cover

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KIM5x7Airline

EN 12195-1

BC

B

C

510574 - 0001

123456

Max Mustermann GmbHMusterstraße 118 Musterstadt / Germanywww.mustermannmax.deServicenummer +49 (0)1234 56789-0

M L(m) BC < 2 2,1 2,2 2,3 2,4 2,5

650 daN

600 daN

Bei Verwendung in Stäbchenschiene BC 450 daN

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Securing roll containers in the middle of the vehicle

KIM 5x7Airline

1 - Length 2 - Product identification sticker Order code

Adjustment range possible from min. 400 to max. 2690 mm, with a fixed 70 mm range of spring. 510574KIM 5x7 Airline Internal dimensionsxxxx mm

Internal dimensions needed by order

KIM 5x7Ergo

1 - Length 2 - Product identification sticker Order code

Internal dimensions from 1000 to 2175 mm. 511354KIM 5x7 Ergo Internal dimensions xxxx mm

Internal dimensions needed by order

TRS-shoring bar

1 - Length 2 - Anti-slip tape Order code

Internal dimension X between the tracks: 300 to 2140 mm Weight: depending on length

Load capacity: 300 daN

511152TRS-shoring bar Inner dimension Xxxxx mm

Anti-slip tape ✓ 2 - Anti slipping tape Order code

Anti-slip tape

Customized product identification sticker

✓ 2 - Product identification sticker Order code

Customized product label with your logo Custom sticker

Product label allsafe sticker

TRS system | Components in detail

} Sample order codeKIM 5x7 Ergo - 1800 - allsafe sticker

} Sample order codeTRS-shoring bar - X-600 - Anti-slip tape

X = Internal dimension needed by order

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} Sample order codeCam buckle strap - 79012/105-0095

Cam bucklestrap

Width25 mm

1 - Article Order codePolyester

Load capacity: 400 daNTotal length: 5000 mmLength fixed end: 1000 mm

79012/105-0095

Over centerbuckle

Width45 mm

Polyester

Load capacity: 1500 daNTotal length: 5000 mmLength fixed end: 1000 mm

79014/137-0024

Park holder for TRS-shoring bar

1 - Article Order code

Compatible with Airline-rack and KIM 5x7 Airline/Ergo

Steel galvanized

Set = 2 pcs.

520620Park holder

Park setfor KIM 5x7 Airline/Ergo

Compatible with Airline-rack and KIM 5x7 Airline/Ergo

Steel galvanized, Plastic

Set = 2 pcs.

310288Park set

TRS- Net partition

1 - Article Order codeAluminium, Polyester Net partition

L1 xxxx mmL2 xxxx mm

Length fixed end

Length fixed end

Loose end

Loose end

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L2Axial spacing

Accessories

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TRS system

System

Tracks

1. Load capacity? _______________ kg

2. Length of the cargo area? ______________ mm

3. Internal dimension between the wheel arches (fig. 1) ______________ mm

4a. Internal height between the tracks (fig. 1) ______________ mm

4b. Available height in the cargo area? ______________ mm

5. Axial spacing (fig. 1) ______________ mm

axial spacing = Distance floor track center to floor track center ______________ mm

6. In which direction are the goods to be restrained? Towards the front Towards the rear Towards the side

7. Already existing tracks in the vehicle? Roof track Floor track

Fig. 1

| For your individual TRS-System we need the following information:

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TRS system

KIM 5x7 Airline510574

KIM 5x7 Ergo511354

Airline tracks

Airline roof track 520377

◾ ◾

Airline track rectangular 71206

◾ ◾

Airline track flange 71209

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TRS shoring bar511152

◾ ◾ ◾

Cam buckle strap 79012/105-0095

◾ ◾ ◾

Over centre buckle 79014/137-0024

◾ ◾ ◾

Park holder 520620

◾ ◾ ◾

Park set310288

◾ ◾ ◾

| Combinations

5904

54-11

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allsafe JUNGFALK GmbH & Co. KGGerwigstraße 31D-78234 EngenPhone +49 (0)7733 5002-0Fax +49 (0)7733 5002-47E-Mail sales@allsafe-group.comwww.allsafe-group.com