infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
Transcript of infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
1/50
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Compact MachineSolutions
Increased capabilities to maximizeyour small and medium size machines
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
2/50
3Copyright 2009 Rockwell Automation, Inc. All rights reserved.
1. Compact Machine Solutions
2. CompactLogix Architecture
3. Compact Machine Applications
4. Available CMS Tools
5. Questions
Agenda
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
3/50
Copyright 2009 Rockwell Automation, Inc. All rights reserved. 4
Direct CostsDirect Costs Indirect CostsIndirect Costs
REDUCE COSTREDUCE COST --
Lower Total Cost to Design, Develop, and DeliverSM (TCD) Reduce costs involved in machine production
Use standard components (SCALABILITY)
Reusable Engineering content (MODULAR PROGRAMMING)
Reduce costs after delivery
Remote access to devices below the controller for maximum diagnostics capabilities
Faster Time to Market Shorter design, test and commissioning cycles
Provide custom machinery within standard build cycle (FLEXIBILITY)
BETTER MACHINESBETTER MACHINES -- Improved Machine Innovation, Throughput and Performance
Increasing competitive machine requirements
Differentiate on reliability and OEE effectiveness
Information enabled machines
Flexible machines
Intellectual property protection
SpeedSpeed
PerformancePerformance
OEEOEE
COMPETITIVENESSCOMPETITIVENESS
What is important for OEMs?
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
4/50
5Copyright 2009 Rockwell Automation, Inc. All rights reserved.
How can CompactLogix help you?
Combine multiple control disciplines (Discrete, Motion and Process) in a single controller Reduce hardware cost, development cost and integration cost
Configurable from simple, general purpose discrete control to demanding coordinatedmotion applications
Provide a scalable and common platform for a wide range of applications
Use modular local I/O or a distributed I/O network all with built-in diagnostics
Increase uptime by getting faster machine diagnostics
A single programming software environment for all control disciplines, RSLogix5000 Reduce training, integration and documentation cost
Connect all automation devices needed with a single network, EtherNet/IP
Reduce commissioning time and costs to integrate machines to information systems
Use a scalable visualization platform, PanelView Plus, with direct tag access Reduce development cost and hardware spare parts
O k Ch i i
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
5/50Copyright 2009 Rockwell Automation, Inc. All rights reserved.
OEM Market CharacteristicsMachine/Equipment Continuum
6
Low(Mechanical)
High(Electrical)
Mid(Hybrid)
e.g. Gen 1 Mechanical motion withsingle drive shaft using cams,sprockets, gears and pulleys.
e.g. Gen 2 Retrofit some mechanicalaxes with servo motors and drives.Typical 2-3 Motion Axis Max., many
times with AC Drives instead of Servos
e.g. Gen 3 - All mechanical motionreplaced with servo motors and/orsynchronized VFDs on each of multiple
individual axes using integrated motionand logic control.
1 2 3
Technology Adoption
Upstream
(Process/Ass
embly/Power
Cen
tric)
En
dofLine
(Pack
aging/CPW
/Mat
Hand)
Low end equipment, low end controller,hardwired devices or low level network,low end HMI, simple pneumatics, simpleanalog instrumentation or gauges,hardwired drives or on/off control
Mid level equipment, Rack basedcontroller with DIO, simple networkedfield devices, local/mid HMI, analoginstrumentation, networked drives
Low Mid High
High end equipment, fast/redundantcontroller with DIO, FF/Hart smartinstrumentation, SCADA, informationenabled, intelligent motor control,robotics
Component Basic IA ComplexBuying
Behavior
http://images.google.com/imgres?imgurl=http://www.windowsfordevices.com/files/misc/ab-panelviewplus.jpg&imgrefurl=http://www.windowsfordevices.com/articles/AT6150933075.html&h=474&w=714&sz=71&hl=en&start=4&tbnid=DQ-UsMxNNkxgvM:&tbnh=93&tbnw=140&prev=/images?q=panelview+plus&svnum=10&hl=en&sa=Ghttp://www.mie.utoronto.ca/staff/projects/cleghorn/Textbook/DataFiles/Chapter-One/WMPreviews/Model1.27C.JPGhttp://www.mie.utoronto.ca/staff/projects/cleghorn/Textbook/DataFiles/Chapter-One/WMPreviews/Model1.27B.JPG -
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
6/50Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Compact Machine Solutions spaceCompact Machine Solutions space
Integrated Architecture Solutions for Machine Control
7
Integration ContinuumLow High
Multi axis motion
Increased controller capabilities
Mix of mechanical and electricalcontrols
Low engineering costs
Multi axis motion
Robotic Feeders
Electronic Line Shafting
Advanced connectivity
Advanced information capabilities
Simple Logix control
Packaged controller
EtherNet/IP
Flexible control
Capable controller
EtherNet/IP
Predominant mechanicalcontrol
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
7/50Copyright 2009 Rockwell Automation, Inc. All rights reserved.
An Integrated Architecture Class Machine leverages:
Integrated Motion Highly integrated speed & position solutions
Advanced programming techniques
Modular Programming
Libraries
Specific Instructions & Faceplates
ISA S88 / PackML State modeling, Modular control
Device Premier Integration (i.e. PowerFlex Drives)
Reduced development, commissioning and maintenance costs
Information access over EtherNet/IP Immediate integration with end-users information system
Web, email capabilities, remote diagnostics
8
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
8/509Copyright 2009 Rockwell Automation, Inc. All rights reserved.
1. Compact Machine Solutions
2. CompactLogix Architecture
3. Compact Machine Applications
4. Available CMS Tools
5. Questions
Agenda
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
9/5010Copyright 2009 Rockwell Automation, Inc. All rights reserved.
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
10/5011Copyright 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix: Part of Logix Control Platform
Multi-disciplined control Discrete, Motion, Process and Drives
Scalable
Different platforms to address any control application Information-enabled
Data available throughout the architecture
Common Programming environment RSLogix 5000
Multi-language
Ladder, Function Block Diagram (FBD), SequentialFunction Chart (SFC) and Structured Text (ST)
CompactLogix Family
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
11/5013Copyright 2009 Rockwell Automation, Inc. All rights reserved.
The CompactLogix Family Positioning
A range of controllers for simple stand-alone machinesto some of the most demanding applicationsA range of controllers for simple standA range of controllers for simple stand--alone machinesalone machinesto some of the most demanding applicationsto some of the most demanding applications
Stand-alone and smallpackaged control
Machine and general purposecontrol
High performance motioncontrol
L2x System
L3x System
L4x System$$
ff
Models:L31 (2 RS232)L32C & L35CR (1 ControlNet + 1 RS232)L32E & L35E (1 EtherNet/IP + 1 RS232)
Memory: 512Kb 1.5Mb Local I/O: 16-30 Modules up to 3 banks Remote I/O: Networked FLEX or POINT I/O
Comms: EtherNet/IP, ControlNet, DeviceNetor 3rd Party
Models:L23E-QB1B (Ethernet + RS232)L23E-QBFC1B (Ethernet + RS232)L23-QBFC1B (2 RS-232)
Memory: 512Kb Built-in DC I/O: 16in, 16out Built-in Analog I/O: 4in / 2out
Built-in Counter: (4) - 250Khz Expansion: (2) 1769 I/O modules or (1)
communication module Remote I/O: Networked FLEXTM or POINT I/OTM
Comms: EtherNet/IP, DeviceNet or 3rd Party Models:L43 (4-axis motion & 1 RS232)L45 (8-axis motion & 1 RS232)
Memory: 2Mb-3Mb Local Exp: (2) 1768 slots available for (2) Motion,
(1) Motion & (1) Network or (2) Network Local I/O: 16-30 Modules up to 3 banks Remote I/O: Networked FLEX or POINT I/O Comms: EtherNet/IP, ControlNet, DeviceNet or 3rd
Party
Appli
cationS
ize,Per
formance,Co
mmunic
ations,
MotionIntegr
ation
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
12/5014Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Logix Controllers Offering
Value
Value
Value
FunctionalityFunctionality
1769-L31
1769-L32C
1769-L35CR1769-L35E
1769-L32E
1769-L23E-QB1B
1769-L23-QBFC1B
1769-L23E-QBFC1B
1769-L43
1769-L45
NEW
NEW
NEW
NEW
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
13/5015Copyright 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix Benefits
Symbolic Addressing forself-documented code
User Defined Structures to
provide Data Encapsulation.
Single Data Model
Compact I/O
IEC61131-3 interfacechoose the best languagefor the function beingperformed
Multiple Programming
Languages
Wide Variety of NetLinxConnectivity Options
EtherNet/IP, ControlNet & DeviceNet
Single Programming
and Network Package
Providing re-use of
programming code
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
14/5016Copyright 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L23
PowerFlex 4AC Dr ive
Output toPneumaticOperatedSealing Jaw
Film Unwind
PanelView PlusCompact EtherNet/IP
Encoder
Same programmingsoftware as the moredemanding systems:
Re-use of same code
Smaller, Intermittent machine - Now
CompactLogix L2x
http://www.gesgroup.org/images/encoder-is240.jpg -
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
15/50
17Copyright 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L23
PowerFlex 4AC Dr ive
Film Unwind
PanelView PlusCompact EtherNet/IP
Same programmingsoftware as the moredemanding systems:
Re-use of same code
Digital I/O from L2x
(for Enable-Ready etc)
Encoder Emulated PulsesFrom U3K to L2xEmbedded High SpeedCounter
Simple U3K (Non-Index,Non-SERCOS, Non-
DeviceNet)
Analog output (+ -10V)
From Point I/O to U3K
Smaller, Intermittent machine Now w/ Servo
CompactLogix L2x
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
16/50
18Copyright 2009 Rockwell Automation, Inc. All rights reserved.
EtherNet/IP
Kinetix 300
Servo Drive
Film Unwind
CompactLogix L23
Same programmingsoftware as the moredemanding systems:
Re-use of same code
PanelView PlusCompact
PowerFlex 4AC Dr ive
Film Unwind
CompactLogix L2x
Smaller, Intermittent machine Future
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
17/50
19Copyright 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L3x
Comesstandardwith built
in RS-232port(s)
Comesstandardwith built
in RS-232port(s)
Cost-effectively integrate a simple machine into a plant-wide control system
Maximum of 3banks
Supports up to 30modules
Mix and matchanalog, digital orintelligent modules
Local I/O
Built in EtherNet/IP or ControlNet network optionsBuilt in EtherNet/IP or ControlNet network options
DeviceNet connectivityDeviceNet connectivity
Ideal solution for stand alone machine-level control or system-connected applications
Economical, reliable control system solution
Built in
network
ports to
reduce
system
costs
Built inBuilt in
networknetwork
ports toports to
reducereduce
systemsystem
costscosts
C L i L3
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
18/50
20Copyright 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L3x
System Overview Choose the controller that best fits your needs
L31, L32C, L32E, L35CR, & L35E
User memory ranging from 512K to 1.5Mb Complete connectivity options
EtherNet/IP, ControlNet, and DeviceNet
RS-232 Port DF1, DH-485, ASCII protocols and 3rd party
Local I/O capacity ranging from 16 to 30 local 1769 I/O modules
Up to 3 banks of expanded I/O racksAbility to mix and match any combination of digital, analog & intelligent
modules
Expanded capability to control Distributed I/O and Drive systems EtherNet/IP, ControlNet, & DeviceNet
C tL i L3
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
19/50
21Copyright 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L3x
Integrated Advanced Networks Ideal for general control applications
Seamless integration to existingControlLogix Controllers
One common Integrated Architecture
Scalable Network Controllers
Complete NetLinx offering EtherNet/IP, ControlNet, DeviceNet
Application Overview Machine Level, Standalone Control
Economical Logix Options
Compact and Flexible
C tL i L4 PAC
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
20/50
22Copyright 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L4x PAC
Addition of an advanced high speed communications 1768 bus structure For motion and high performance communications
Expands CompactLogix family to address simple motionapplications or multiple network communications
Integrated Serial port
SERCOS motion module
Same I/O as theL3x system
Same I/O as theSame I/O as the
L3x systemL3x system
Up to 8 moduleson the local bank Maximum of 3
banks for a total of16 modules
DeviceNetconnectivity
Local I/O
Modular design
provides the
flexibility to select
the right modules to
fit the application
Modular designModular design
provides theprovides the
flexibility to selectflexibility to select
the right modules tothe right modules to
fit the applicationfit the application
Network modules for EtherNet/IP & ControlNet
C tL gi L4 PAC
http://www.sercos.com/ -
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
21/50
23Copyright 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L4x PAC
Integrates Discrete and Motion Control into single package
Supports
discrete logic
and motion inthe same
controller
SupportsSupports
discrete logicdiscrete logic
and motion inand motion in
the samethe same
controllercontroller
Multiple
software
packages
MultipleMultiple
softwaresoftware
packagespackages
Single
softwarepackage
SingleSingle
softwaresoftware
packagepackage
Dedicated
programming
languages
DedicatedDedicated
programmingprogramming
languageslanguages
Programminglanguage
with support for logic
and motion
ProgrammingProgramminglanguagelanguage
with support for logicwith support for logic
and motionand motion
Hardwired or networkconnection
between logic and motion
controller
Hardwired or networkHardwired or network
connectionconnection
between logic and motionbetween logic and motion
controllercontroller
No connectionrequired - control
executes logic and
motion
No connectionNo connection
requiredrequired -- controlcontrol
executes logic andexecutes logic and
motionmotion
Dedicated
controller for
discrete logic &
dedicated
controller for
motion
DedicatedDedicated
controller forcontroller for
discrete logic &discrete logic &dedicateddedicated
controller forcontroller for
motionmotion
simplifies design, commissioning, start up, and support
CompactLogix L4x PAC
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
22/50
24Copyright 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L4x PAC
Multiple axis support
Up to 8 coordinated servo axis 2 Auxiliary feedback axis
Configure for position control or master input for camming andgearing functions
6 Virtual Axis
Simulated axis in controller memory with fully functional motionplaner
SERCOS Motion optimized communications Configurable ring communications to 4 or 8MHz
Auto configure for optimal performance RSLogix 5000 drive configuration, commissioning and programming
Course update configurable down to 0.5msec
38 advanced motions functions
Simplified configuration tools for Kinetix SERCOS drive systems Expand the system with VHZ and simple position/indexing functionsusing PowerFlex drives
Extends RSLogix
configuration and
monitoring to theactuator
ExtendsExtends RSLogixRSLogix
configuration andconfiguration and
monitoring to themonitoring to the
actuatoractuator
Capacity and performance to meet demanding motionapplication requirements, and advanced features tosimplify integration
CompactLogix L4x PAC
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
23/50
25Copyright 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L4x PAC
Time Camming (TCAM) allows complex motionprofiles to be executed
Position Camming (PCAM) allows complexposition locked motion of up to 4 axes
Powerful instructions provide easy programmingwhile supporting a high degree of configurability
Multiple position lock options
Profile blending
Slave and master profile scaling
Support for linear and cubic spline interpolation
Cubic spline interpolation provides smooth motion
with a minimum number of profile points
Graphical profile editor provides easy developmentand display of complex profiles
Support for registration detection and phase
correction
LinearLinear
SplineSpline
Enter points
directly from aspreadsheet
Enter pointsEnter points
directly from adirectly from a
spreadsheetspreadsheet
Complex multi axes camming functions made simple
CompactLogix L4x PAC
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
24/50
26Copyright 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix L4x PAC
Application Overview Integrated discrete and motion control
Small & mid-sized stand alone machines
Information enabled with the completeNetLinx offering
Scalable, Modular, Configurable, andCompact
Enterprise wide network platforms
Separate the device level and plantwide or enterprise networks
Ideal for distributed applications
One common Integrated Architecture
Business System
EtherNet/IP
EtherNet/IP or Cont rolNet
CompactLogix Communication Capabilities
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
25/50
27Copyright 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix Communication Capabilities
NetLinx Network Interfaces
EtherNet/IP
Full implementation of the EtherNet/IP standard
ControlNet
Single or redundant media options DeviceNet via scanner module
Up to 64 nodes
Easy configuration
Built-in RS-232 port protocols
DF1 Full Duplex/Master/Slave
Connect operator interface devices; dial-up, leased line, or radio modems; programmingterminals
DH-485 protocol
Connect to DH-485 networks
ASCII
Allows CompactLogix to read and write with ASCII devices such as barcode readers,weigh scales and printers
CompactLogix on EtherNet/IP
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
26/50
28Copyright 2009 Rockwell Automation, Inc. All rights reserved.
CompactLogix on EtherNet/IP
Complete support of the popular, powerful and established EtherNet/IP standard 100Mbit/sec Ethernet connection
Simultaneously and seamlessly handles multiple HMI and I/O connections Complete support of standard Ethernet and web services
Supports the standard TCP/IP web based protocol Up to 32 simultaneous TCP/IP connections
Supports web browsing, Email, and integrated diagnostics Open socket connection, FTP, web data access / XML (L4x controllers) Develop custom web pages for enhanced diagnostics and data monitoring Provides access to 3rd party Ethernet devices
Advanced EtherNet/IP capability allows control of theplant floor with a single network
EtherNet/IP
Business
System
Custom Web Pages
Summary: CompactLogix Family
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
27/50
29Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Cat. No. Memory CommsLocal IO
Slots Availability
1769-L45 3MbEtherNet/IP. ControlNet,DeviceNet, Sercos, 3
rdP
4 x 1768 &30 x 1769
NEW !
1769-L43 2MbEtherNet/IP. ControlNet,DeviceNet, Sercos, 3
rdP
2 x 1768 &16 x 1769
in stock
1769-L35E 1.5Mb EtherNet/IP, DeviceNet, 3rd
P 30 in stock
1769-L35CR 1.5Mb ControlNet, DeviceNet, 3rd
P 30 in stock
1769-L32E 750Kb EtherNet/IP, DeviceNet, 3rd
P 16 in stock
1769-L32C 750Kb ControlNet, DeviceNet, 3rd
P 16 in stock
1769-L31 512Kb Serial, DeviceNet, 3rd
P 16 in stock
1769-L23E-QBFC1B 512Kb EtherNet/IP, DeviceNet, 3rd
P 2 NEW !
1769-L23-QBFC1B 512Kb Serial, DeviceNet, 3rd
P 2 NEW !
1769-L23E-QB1B 512Kb EtherNet/IP, DeviceNet, 3rd
P 2 NEW !
Summary: CompactLogix Family
Agenda
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
28/50
30Copyright 2009 Rockwell Automation, Inc. All rights reserved.
1. Compact Machine Solutions
2. CompactLogix Architecture
3. Compact Machine Applications
4. Available CMS Tools
5. Questions
Agenda
Packaging Typical Applications
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
29/50
31Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Packaging Typical Applications
Primary Packaging Secondary Packaging End of LineVertical Form Fill & Seal
Horizontal Form Fill &
SealBlister, Skin, VacuumPackaging
Capping, Liding,
Seaming & SealingFilling & Closing
Wrapping
Robotic (Pick & Place)
Cartoning
Case & Tray Forming
Conveying &Accumulating
Feeding & Orienting
Top Loader
Palletizers
Labelers Wrappers
Packaging Vertical Form Fill & Seal (VFFS)
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
30/50
32Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Packaging Vertical Form Fill & Seal (VFFS)
Vertical Form Fill & Seal (VFFS) Customize your hardware design to your
machines requirement using the sameCompactLogix program
Packaging Vertical Form Fill & Seal (VFFS)
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
31/50
33Copyright 2009 Rockwell Automation, Inc. All rights reserved.
JawFeed
ServodriveUltra 1500
Operator TerminalPanelView Component
Procesador
MicroLogix 1400
ServodriveUltra 1500
Packaging Vertical Form Fill & Seal (VFFS)
Vertical Form Fill & Seal (VFFS) - Intermittent < 30 Packages / Minute
Packaging Vertical Form Fill & Seal (VFFS)
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
32/50
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
ServodriveUltra 3000
Terminal OperadorPanelView Plus
Procesador
CompactLogix L2x/L3x
JawFeed
ServodriveUltra 3000
Packaging Vertical Form Fill & Seal (VFFS)
Vertical Form Fill & Seal (VFFS) - Intermittent < 60 Packages / Minute
Packaging Vertical Form Fill & Seal (VFFS)
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
33/50
35Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Feed
Terminal OperadorPanelView Plus
Jaw Dosing
ProcesadorCompactLogix L4x
ServodriveKinetix
g g ( )
Vertical Form Fill & Seal (VFFS) - Intermittent > 60 Packages / Minute
Packaging Palletizer
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
34/50
36Copyright 2009 Rockwell Automation, Inc. All rights reserved.
g g
Scalabil ity based on your machines requirement
Packaging - Palletizer Benefits
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
35/50
37Copyright 2009 Rockwell Automation, Inc. All rights reserved.
g g
CMX and Integrated Architecture offera unique control solution that allows tocustomize the drive/servo hardware
to the machines specific needs whilereusing the same program.
With using coordinated motion, much
smoother moves will result in aextended life of the mechanics.
coordinated axes are easy and simpleto program
Application Tech Noteand correlated Add OnInstruction (AOI) is
available on theSample Code Library
Packaging more Solutions
http://../CVDEshof/Local%20Settings/Temp/notes6030C8/PF700_Ejes_Virtuales.pdfhttp://../CVDEshof/Local%20Settings/Temp/notes6030C8/PF700_Ejes_Virtuales.pdfhttp://../CVDEshof/Local%20Settings/Temp/notes6030C8/PF700_Ejes_Virtuales.pdfhttp://../CVDEshof/Local%20Settings/Temp/notes6030C8/PF700_Ejes_Virtuales.pdfhttp://../CVDEshof/Local%20Settings/Temp/notes6030C8/PF700_Ejes_Virtuales.pdfhttp://../CVDEshof/Local%20Settings/Temp/notes6030C8/PF700_Ejes_Virtuales.pdf -
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
36/50
38Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Linear Actuators One technical trend is to integrate
mechanics and electronics, (i.e.) usingCompactLogix and RA Linear Actuatorsgives your machine more flexibility.
Pick & Place One PAC (i.e. L45) is able to control the
sequential logic as well as the Delta robot
Filler i.e. to avoid foaming, synchronize the
vertical position of the filler nozzle withthe current level of theliquid, taking intoconsideration/calculatingthe shape of the bottle
g g
Cartoner To achieve a higher flexibility of the
machine, the handling of different cartonformats was simplifiedbased on using CMXUser Defined Datatypes(UDTs).
Material Handling - Flying Shears with CMX L43
http://../CVDEshof/Local%20Settings/Temp/notes6030C8/MOTOR_LINEAL.MOVhttp://../CVDEshof/Local%20Settings/Temp/notes6030C8/Delta%20Robot.wmv -
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
37/50
39Copyright 2009 Rockwell Automation, Inc. All rights reserved.
In a continuous application thecutting tool needs to accelerate,synchronize with the material, cut,
desynchronize and move back
The tricky part is to position the
cutting tool and keep it synchronizedwith the material and the line speedfor the entire length of the cut.
Based on a CompactLogix controlplatform, the power requirements
can be adjusted to your machineneeds using K6K, K7K or PF700S.
Material Handling Crane Control
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
38/50
40Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Crane Acceleration / Deceleration Critical in a crane control system is
the trajectory control that keeps the
load in balance during accelerationand deceleration.
For efficient equipment use, the
acceleration / deceleration timeneed to be kept a a minimum.
RA offers a Fuzzy Logic based
solution for trajectory control. Dont miss to see a live demo here
at the AU in Room G 15.15 hrs.
Renewable Energies
http://../CVDEshof/Local%20Settings/Temp/notes6030C8/IPnewcode.mp4 -
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
39/50
41Copyright 2009 Rockwell Automation, Inc. All rights reserved.
RA actively engages in this fast growing segment withproviding a perfect product fit, reference architectures, andsolutions for renewable energy applications.
References range from Solar to Wind parks with a variety ofcontrol platforms
For example a Solar Follower application, RA solutions use
either a centralized control system or independent smallcontroller systems for each Follower to calculate its optimalposition.
Specifically for Wind turbines, RA offers additional real-timevibration monitoring using our Condition Monitoring products.
OEM Competency Center
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
40/50
42Copyright 2009 Rockwell Automation, Inc. All rights reserved.
The Rockwell Automation Competency Centres has
been designed to help machine builders save time,money and resources by providing the engineeringexperience and support for their applications, and toprovide optimum machine performance through
advance testing and simulation processes.
Two Locations:EMEA North (Hamburg), EMEA South (Bologna)
Visitors can see a range of demonstrations relating tothe automation industry.
The purpose of the OEM Competence center is to
provide specific OEMs: Consultancy for new machine applications
Machine architecture/design recommendations
Code architecture
Proof Of Concepts Code
Sizing
Agenda
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
41/50
43Copyright 2009 Rockwell Automation, Inc. All rights reserved.
1. Compact Machine Solutions
2. CompactLogix Architecture
3. Compact Machine Applications
4. Available CMS Tools
5. Questions
System Quick Start Manual
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
42/50
(Confidential For Internal Use Only) Copyright 2009 Rockwell Automation, Inc. All rights reserved. 44
In ONE Single Manual
Shows the user whichchapters to read basedon which products they
are using
Available in MultipleLanguages (IASIMP-QS001x)
Available in MultipleAvailable in MultipleLanguages (IASIMPLanguages (IASIMP--QS001x)QS001x)
Kinetix Accelerator Toolkit
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
43/50
(Confidential For Internal Use Only) Copyright 2009 Rockwell Automation, Inc. All rights reserved. 45
Simplifies the design, manufacturing, start-up and support of RockwellAutomation motion control systems
The KAT CD provides the basic panel layout, wiring diagrams, Logix
programs, HMI screens, selection tools and Quick Start literature tospeed time to market of a new machine design.
Reduce OEM engineering and integrations costsEnable innovationReduce OEM engineering and integrations costsReduce OEM engineering and integrations costsEnable innovationEnable innovation
EtherNet/IP Reference Architectures
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
44/50
(Confidential For Internal Use Only) Copyright 2009 Rockwell Automation, Inc. All rights reserved. 46
Tools that allow OEMs understand the informationinfrastructure of their customers and enables thedesign for machines ready for integration
Deliverables include:
Design guides Documented best practices andrecommendations - tested and verified
Whitepapers Technology trends and applicationtopics
Education series Webinars, Seminars, profiles,presentations
Goal - to help eliminate guesswork and decreaseimplementation costs while providing security, flexibilityand visibility of information plantwide.
Where to go:www.ab.com/networks/architectures.html
How will your machine integrate into your customersinfrastructure?How will your machine integrate into your customerHow will your machine integrate into your customer
ss
infrastructure?infrastructure?
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
45/50
Sample Code Library
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
46/50
(Confidential For Internal Use Only) Copyright 2009 Rockwell Automation, Inc. All rights reserved. 48
samplecode.rockwellautomation.comsamplecode.rockwellautomation.comsamplecode.rockwellautomation.com
Add-On Instructions & Faceplates Sample application code Power Programming templates Lots of additional examples
Compact Machine Solutions - CMS Toolkit
http://www.ab.com/go/iatoolshttp://www.ab.com/go/iatoolshttp://www.ab.com/go/iatoolshttp://www.ab.com/go/iatools -
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
47/50
(Confidential For Internal Use Only) Copyright 2009 Rockwell Automation, Inc. All rights reserved. 49
# of
Installs
List
Price
Install
Price
1 $450 $450
3 $900 $300
5 $1,375 $275
10 $2,500 $250
15 $3,375 $225
20 $4,000 $200
25 $4,375 $175
Starting entry point from $3650 down to $450eConnect Support Option (incl. Software downloads)
Access to Online Productivity Tools
Starting entry point from $3650 down to $450Starting entry point from $3650 down to $450
eConnecteConnect Support Option (incl. Software downloads)Support Option (incl. Software downloads)
Access to Online Productivity ToolsAccess to Online Productivity Tools
NEW
Entrance barrier significantly lowered for CMS customers
Please call us to inquire the similar price level in your currency !
DEMO BOXES available for your testing
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
48/50
(Confidential For Internal Use Only) Copyright 2008 Rockwell Automation, Inc. All rights reserved. 50
DEMO-K2K21
1796-K6K2DEMO-IALCV3#
DEMO-CMXL43#
Summary of CompactLogix Benefits
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
49/50
51Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Powerful engine: Logix
Part of the Integrated Architecture Logix, NetLinx, & View
Single platform Discrete, Process and Motion applications
Scaleable and modular Configure to meet your application
Connectivity NetLinx, 3rd parties
Premier Integration RSLogix 5000, Kinetix, PowerFlex, POINT I/O, and
PanelView Plus products
Save time programming, integrating, commissioning,installing and operating
Configurable from simple, general purpose discrete control
to demanding coordinated motion applications
-
7/22/2019 infoPLC_net_Soluciones_Rockwell_CompactLogix_para_Maquinaria.pdf
50/50
Copyright 2009 Rockwell Automation, Inc. All rights reserved. 52
Questions