Industry 4.0 versus Industrial Internet What is the...

Industry 4.0 versus Industrial Internet

What is the Impact on PLM?

University of Kaiserslautern

Institute for Virtual Product Engineering (VPE)

Professor Dr. Martin Eigner

PDT Europe 2016, 14th of October, Stockholm

Institute for Virtual Product Engineering

Prof. Dr.-Ing. Martin Eigner

Industrie 4.0 / Industrial Internet

WLAN comunication car system[Image Source: Motorauthority.com]

.

The term industry 4.0 was coined in Germany and is initially very strong production oriented. In English-speaking countries, the term Industrial Internet is common. It supplements the terms Internet of Things (IoT) and Internet of Services (IoS)

Industrie 4.0

Definitions

Consumer Goods

Investment Goods

Products

Production Systems(Discrete Manufacturing)

Production Systems(Non Discrete Manufacturing)

Process Industry

Services:- Logistics- predicted Mainenance- Operating- …….

Internet of ThingsIoT

Internet ofServices

IoS

* Industrial Internet Consortium (IIC), http://www.iiconsortium.org/.

Glucose Sensors can reduce the morbidity due to Glaucoma

* Industrial Internet Consortium (IIC), http://www.iiconsortium.org/.

Cybertronical System – Example: Autonomous Parking

Vernetzung von Parkhaus, Smartphone und Fahrzeug (SysML)

Academic Version for Teaching Only

Commercial Development is strictly Prohibited

a uto nom es Pa rksyste m[Mo d el] bdd D ata[ ]

pa rts

D ate nba nk : Be nutzerve rwa ltung

« Lo gica l System E le me nt»

autonomes Parksystem

pa rts

: E infahrtko ntro lle

: ParkplatzZuweisung


: Fa hrze ugleitsystem


cybertroninische s ParkhausBe nutze rda ten W e gp unkte

pa rts

: Antrie b

: Le nkung

: B re m ssyste m


Fahrze ugsteuerung

W e gp unkte

Kunde nID : S tring

Po sitio n : S tring

valu es

« blo ck»

ParkhausApp

Be nutze rda ten

BM WIPho neAp p

Pa rkha us Ka iserslaute rn

[L og ica l Syste m E le me nt] a uto nom es Pa rksyste m a uto nom es Pa rksyste mibd [ ]

Parkhaus Kaiserslautern : cybe rtroninische s Parkhaus

Be nutze rda ten

W e gp unkte

Datenbank : Be nutzerve rwaltung

IPhone App : ParkhausApp

Kunde nkonto

Be nutze rda ten

BM W : Fahrze ugste ue rung

W e gp unkte

Logische Systemstruktur (SysML)

Partitionierung der Teilmodellefür die Stakeholder (SysML)

Autonomous Parking (Modelica)

ParkhausCheck-in-App

Vernetzung von Parkhaus, Smartphone und Fahrzeug (SysML)



a uto nom es Pa rksyste m[Mo d el] bdd D ata[ ]

pa rts

D ate nba nk : Be nutzerve rwa ltung


autonomes Parksystem

pa rts


: ParkplatzZuweisung


: Fa hrze ugleitsystem


cybertroninische s ParkhausBe nutze rda ten W e gp unkte

pa rts

: Antrie b

: Le nkung

: B re m ssyste m


Fahrze ugsteuerung

W e gp unkte

Kunde nID : S tring

Po sitio n : S tring

valu es

« blo ck»

ParkhausApp

Be nutze rda ten

BM WIPho neAp p

Pa rkha us Ka iserslaute rn

[L og ica l Syste m E le me nt] a uto nom es Pa rksyste m a uto nom es Pa rksyste mibd [ ]

Parkhaus Kaiserslautern : cybe rtroninische s Parkhaus

Be nutze rda ten

W e gp unkte

Datenbank : Be nutzerve rwaltung

IPhone App : ParkhausApp

Kunde nkonto

Be nutze rda ten

BM W : Fahrze ugste ue rung

W e gp unkte

Logische Systemstruktur (SysML)

„Slot#: 1453“

„EignerBMW Z4“

„length of car < 5 m“

Selection Parking Slot (Modelica)

“Waypoints {(12.4,12.5), …}“

SW Entwicklung Automobilbau

akzeptieren

Guten Tag, Herr EignerFahrzeugdatenubermitteln?

Ihr zugewiesener Parkplatz:1453

Automatisches Einparkenstarten?

Customer Interaction (UML)





Pa rkha usAp p Pa rkha usAp p[Activity] act [ ]

KundenID

übermitte ln

KundenID

übermitte ln

KundenID

übertragen

Standort

e rmitte ln

KundenID

übermitte ln

Anme ldung am

Parkhaus

D aue rp a rke r S ta nd a rd pa rkpla tz

Kunde nkonto ?

Source: research project mecPro²

Quelle: Schaeffler

Example: Investment Goods

Product- und ProcessComplexity

Challenges for the Industry – The Perfect Storm?

Connectivity

Industrial Internet

(IoT, IoS, Industrie 4.0)

Regulation /Compliance/International Laws

Digitization

Personalisation

Globalisation

More Software and Electronicin Products

Datability

Interdisciplinarity

Simulation

Visualisation

IncreasedFunctionalityin Products

Design for X

Demography

Consumer Behavior

Product- und ProcessComplexity

Connectivity

Industrial Internet

(IoT, IoS, Industrie 4.0)

Regulation /Compliance/International Laws

Digitization

Individualisierung

Globalisation

More Software and Electronicin Products

Datability

Interdisciplinarity

Simulation

Visualization

IncreasedFunctionalityin Products

Design for X

Demography

Consumer Behavior

Challenges for the Industry

Source: Discussions with Chris Paredis, Georgia Tech

Engineering Models must be Administrated by PLM

The History: From PDM to SysLM

© Lehrstuhl für Virtuelle Produktentwicklung (VPE) // 2015 Folie: 12

Mechanical Product Systems of SystemsMechatronical Product

WLAN Hotspot

Intelligent Mechatronical

Product (IMS)

Emergency Service

Navigation- Service

Verkehrsleitsystem

Bsp. Autonomeous

ParkingRemote

Verkehrsinfrastruktur

Versicherung

Wartung

Stadtplanung

PD

M

PL

M

PL

MSysL

M

Communicating

Mechatronical

System (CMS)

SysL

M


The Interactions of Products Create New Services

Smart Farming Platform

New

Bu

siness M

od

ells

Virtual

Product

Processes

Sensor

Data

Service relevant

Data

Framers

Business

Intelligence

Service Partner

-Logistic, etc

User

Smart Farming

Services

Sensor Data Analyse, Monitor, Visualize, … …

Busines

s

Analytic

s

…

Usage

…

Services

user

Benefits…….

OEM

Smart Farming

Product Engineering

Service EngineeringU#1

PSE- Product and Service Engineering (Garbage 4.0)

SysLM has to administrate the Service Description

Visualisierung

De

cisi

on

s

Business Analytics

Big Data

Service oriented Business Modells

Wenn Anstieg über Wert, dann...

Wenn Abfall unter Wert, dann…

Wenn ∆ > Wert, dann…

Wenn kein Wert, dann…

Graphical Modelling for Rules, Constraints andFormulas, etc. for Business Analytics

Exmp: 1: If U#1_ID1 > 4, start Process y

U#1

Weitere graphische Elemente, die Regeln repräsentieren

…

4

Exmp:l 2: If U#1_ID1 0 und U#1_ID2 < 2, thenalternative 1, else alternative 2

2

Modelling of Business Analytics Templates

Mechanik

E/E

Software

Modelling and model analysis

physical

tests

hybrid

tests

(e.g. HIL)

R

P

L

F

Mechanic

E/E

Software

Service

Modelling andspecification

Modelling and

first simulation

Discipline-specificmodellingund simulation

Engineering Processes are Based on Digital Models

ANTENNA

HEADPHONE1

2

P

BOX1 P1

MICROPHONE1

2

BOX2 P2

HEADPHONE AUDIO

HEADPHONE AUDIO RETURN

MICROPHONE AUDIO

MICROPHONE AUDIO RETURN

CONTROL

PANEL

P

BOX3

1

2

3

4

P3

3

4

5

6

P4

POWER

PANEL11

PWR1PWR1-P1

28 VOLTS POWER5

6

P5

GROUND

CONTROL

UNIT

1

2

3

4

BOX4

P5

VOLUME CONTROL

SQUELCH

TONE

CHANNEL

BOX5P7

TRANSMIT/RECEIVE

P6

ANTENNAANTENNA

HEADPHONE1

2

P

BOX1 P1

HEADPHONEHEADPHONE1

2

1

2

P

BOX1 P1

MICROPHONE1

2

BOX2 P2

MICROPHONEMICROPHONE1

2

1

2

BOX2 P2

HEADPHONE AUDIO


HEADPHONE AUDIO


MICROPHONE AUDIO


MICROPHONE AUDIO


CONTROL

PANEL

CONTROL

PANEL

P

BOX3

1

2

3

4

P3

1

2

3

4

1

2

3

4

P3

3

4

5

6

3

4

5

6

P4

POWER

PANEL11

PWR1PWR1-P1

28 VOLTS POWER5

6

P5

GROUND

POWER

PANEL11

PWR1PWR1-P1

POWER

PANEL

POWER

PANEL11

PWR1PWR1-P1

28 VOLTS POWER5

6

5

6

P5

GROUND

CONTROL

UNIT

CONTROL

UNIT

1

2

3

4

1

2

3

4

BOX4

P5

VOLUME CONTROL

SQUELCH

TONE

CHANNEL

VOLUME CONTROL

SQUELCH

TONE

CHANNEL

BOX5P7

TRANSMIT/RECEIVE

P6

PLM/SysLM Backbone

PLM/SysLM Backbone

Engineering Processes must be Integrated and Interdisciplinary

Plan Concept Design Validate Production Support

Requirements BOM Functions / Behavior / Logic Engineering BOM Simulation/Testing BOM Manufacturing BOM Service BOM

? PD

M/P

LM

ERP

Process Plan / ResoourcenCAD Structure

ECM?

ECM1 ECM2

The Product and Process Modell is administrated in SysLM

The BOM must be Integrated and Interdisciplinary

Std Parts

Discloses & Declarations

Analysis

Requirements

CAD Model

Data Sheets

Viewables

Housing

Product

PCA

Schematic

Firmware Assy

Software

Component

ASICs

Mechanical Parts

Software

Battery

Purchased Assy

Approved SuppliersClassified Component Attributes

AVL

AML / AVL

AML / AVL

PCB

Manual

Source: nach PTC

1.1

1.2

1.3

1.1

1.2

1.3

Element A Element B

1.1

1.2

1.3

Element C

Zeit

Baseline 1.1

Configuration Mgmt. (CM) in HW (M and E/E) based on BOM, CM in SW on Files, which are connected by Baselines (Tags) !!!

What the User feels about Complexity

Source: CIMdata

Change Management Backbone & Control (CMBC)

Integrated ECM Process on top of ALM, PLM and SAP

SAPPLMALM

AnforderungenFunktionen LogischeBlöcke

EBOM MBOM Werkzeuge ArbeitsplanDokumenteCAD

…

ECM Data

CMBC Functions

CMBC User Interface

Graph Data

Graph Presentation of ‚Effected Items‘

Requirements

Functions

Logical Elements

Items and Assemblies (E-BOM))

Processes

Tools and ressources

Documents

Supplier

R-F Matrix F-L Matrix L-P Matrix

SRD SDD

SFN SAD

Bild

qu

elle: Aras C

orp

.

Definition

Usage

Cross-links

E-BOM

Source: VPE Research Project mecPro² (T. Gilz)

MBSE based on SysML

Integration of a MBSE Authoring Tool in SysLM

MagicDraw

Aras Innovator

VPE: Gilz, VPE 2014

IT Architecture (1) SysLM/PLM dominant

MCAD PDM

ECAD PDM

MC

AD

1

MC

AD

2

ECA

D1

ECA

D2

Sim PDMPDTec, …

RM MBSE CASE

SIM

1

SIM

2

ERP

System Lifecycle Management

ALMIBM/PTC und ev. Siemens Dig.

FabrikTeknomatix,

Delmia, …

ERP

TDM and Authoring System tight connected TDM/PLM and Authoring System flexible connected

VPE: M.Eigner

…….

?

IT Architecture (2) ALM/PLM Parallel

MCAD PDM

ECAD PDM

MC

AD

1

MC

AD

2

ECA

D1

ECA

D2

Sim PDMPDTec, …

RM MBSE CASE

SIM

1

SIM

2

ERP

PLMProduct Lifecycle Management

Dig.FabrikTeknomatix,

Delmia, …

ERP

VPE: M.Eigner

…….

ALMApplication Lifecycle Mgmt.

IBM, PTC und ev. Siemens

IT Architecture (3) SysLM no ALM (Best in Breed Solutions)

MCAD PDM

ECAD PDM

MC

AD

1

MC

AD

2

ECA

D1

ECA

D2

Sim PDMPDTec, …

RMDOORS,

Integrity,…

MBSERhapsody,

Atego,EA,

Cameo …

CASERational,Integrity,Polarion,

Subversion,MTS, … SI

M1

SIM

2

ERP

System Lifecycle Management

Dig.FabrikTeknomatix,

Delmia, …

ERP

VPE: M.Eigner

…….


IT Architecture (4) ERP/ALM dominant

MCAD PDM

TC UA,PDMLink, …

ECAD PDMZuken,

Mentor,Altium,

EPLAN, …

MC

AD

1

MC

AD

2

ECA

D1

ECA

D2

Sim PDMPDTec, …

RMDOORS, …

MBSERhapsody, …

CASERational,Integrity,Polarion,

Subversion,MTS, … SI

M1

SIM

2

ERPDig.FabrikTeknomatix,

Delmia, …

ERP

Application Lifecycle Management

VPE: M.Eigner


• OASIS OSLC

• OMG SysML

UML

ReqIF

• ISO STEP AP233

STEP AP242

JT

• Modelica Association MODELICA

FMI

Organizations and there Standards

10303-233:2012

14306:2012

10303-242:2014


Example OSLC interface for PLM

Example OSLC Interface for PLM

© Lehrstuhl für Virtuelle Produktentwicklung (VPE) | 2015 Folie: 39

expose product structure through

Web ServicesStandardizedOSLCRESTful

PLM Product Structure

P

P

P

P

PP

P

P

ALM-PLM Interoperability

Configuration Management

Change Management

Requirements Management

Automation

Performance Monitoring

Quality Management

Architecture Management

OSLC

The products are networked and allow completely new business models and services

The entire product life cycle is based on full digital models / digital twin

The product development is integrated, interdisciplinary and federated over the entire life cycle

The early phase is becoming increasingly important Model Based Systems Engineering (MBSE)

The after-sales phase is also important service-oriented business models

The change process is complex because it includes more engineering areas (more Configured

Items)

The IT architecture becomes complex and overlapping (ALM / PLM / ERP)

The MBSE authoring tools get more TDM functions and will overlap with ALM and SysLM

Standards for data exchange and integration are becoming increasingly important (OSLC, PLCS,

AP233, AP242, SysML, XMI, ... ..)

PLM will become SysLM

What becomes different for PLM/SysLM?

Bildmaterial: SIEMENS

Professor Dr.-Ing.

Martin Eigner

TU Kaiserslautern

Lehrstuhl für Virtuelle

Produktentwicklung (VPE)

Postfach 3049

67653 Kaiserslautern

Gottlieb-Daimler Straße 44

67663 Kaiserslautern

Tel. +49 (0) 631 - 205 3873

Fax: + 49 (0) 631 - 205 3872

[email protected]

http://vpe.mv.uni-kl.de

Thank you very much!

PDT Europe Stockholm

http://vpe.mv.uni-kl.de/lehrstuhl/lehrstuhlinhaber/

http://vpe.mv.uni-kl.de/lehrstuhl/lehrstuhlinhaber/

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Industry 4.0 versus Industrial Internet What is the...

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