Industry 4.0: Digitalisation Changes Everything · Manufacturing sites Securing over 17,500 jobs in...
30
Industry 4.0: Digitalisation Changes Everything Prof Alan Norbury Siemens Industrial Chief Technologist @alan_norbury @alannorbury
Transcript of Industry 4.0: Digitalisation Changes Everything · Manufacturing sites Securing over 17,500 jobs in...
Industry 4.0:
Digitalisation Changes Everything Prof Alan Norbury
Siemens Industrial Chief Technologist@alan_norbury
@alannorbury
Siemens – In the UK since 1843
30
15Revenue £6bn
Major Siemens sites
Siemens’ investment in the UK supply chainEmployees15,000
£1.8bn
Manufacturing sites
17,500Securing over jobs in the supply chain
600250
Apprentices
Graduates
Siemens activity in the UK supports over
56,700 jobs
Email: [email protected]
Telephone: 0161 359 3050
© Siemens AG 2017
April 2017Page 3 siemens.com
Strongly positioned in core markets
Business units:
| Large Gas Turbines, Generators
| Distributed Generation
| Steam Turbines
| Compressors
| Energy Solutions
| Instrumentation & Electrical
Unique competitive position
Business units:
| Onshore wind
| Offshore wind
| Marine Current Turbines
High margin / constant flow of revenue
Business units:
| Large Turbines
| Small, Medium Turbines & Compressors
| Wind Power & Renewables
Seamless offering
Business units:
| Medium Voltage & Systems
| Low Voltage & Products
| Transformers
| High Voltage Products
| Transmission Solutions
| Digital Grid
Strong technology base & integrated solutions
Business units:
| Control products & Systems
| Solutions & Service Portfolio
Strengthened Portfolio
Business units:
| Mobility Management (Traffic Solutions & Rail Automation)
| Turnkey Projects & Electrification
| Mainline Transport (High Speed & Commuter Rail)
| Urban Transport
| (Metro & Light Rail)
| Customer Services
Shaping the future of manufacturing
Business units:
| Factory Automation
| Motion Control
| Product Lifecycle Management
| eCar Powertrain Systems
| Customer Services DF&PD
Bundling process know-how
Business units:
| Large Drivers
| Process Automation
| Upstream & Midstream
| Mechanical Drives
| Metals Technologies
Personalised & affordable healthcare
Business units:
| Imaging
| Clinical Products
| Diagnostics
| Customer Solutions
| Audiology
Combine industrial & financial logic
Business units:
| Commercial Finance
| PS* – Power, Oil & Gas
| PS – Energy Management, Mobility & Industries
| PS – Healthcare & Leveraged
| Treasury
| Financing & Investment Management
| Insurance
Wind Power and Renewables (WP)
Power and Gas (PG)
Power Generation Services (PS)
Energy Management (EM)
Building Technologies (BT)
Mobility (MO)
Digital Factory (DF)
Processes Industries & Drives (PD)
Healthcare –Separately managed (HC)
Financial Services (SFS)
*Project & Structured
Finance
Siemens in the UK since 1843Electrification, Automation and Digitalisation
© Siemens AG 2017
April 2017Page 5 siemens.comSource: The Washington Post Online
2005
© Siemens AG 2017
April 2017Page 6 siemens.com
Veränderungen in der Kommunikation
CC BC WI Source: The Washington Post Online
2013
© Siemens AG 2017
April 2017Page 7 siemens.comSource: Barbara Kinney
2016
© Siemens AG 2017
April 2017Page 8 siemens.com
FirstIndustrial Revolution
SecondIndustrial Revolution
ThirdIndustrial Revolution
FourthIndustrial (R)Evolution
Based on the introduction
of mechanical production
equipment driven
by water and steam
power
Based on mass
production achieved by
division of labor concept
and the use of electrical
energy (electrification)
Based on the use of
electronics and IT to
further automate
production (automation)
… driven by
DIgitalisation, Integration
and enhanced Flexibility
1784: First mechanical loom 1870: First conveyor belt,
Cincinnati slaughterhouse,
1908: Ford T-Model
1969: First programmable
logic controller (PLC)
Modicon 084,
1800 1900 2000
Time
2025
Digitalisation Technologies
• Virtual/Augmented Reality
• Digital Twin
• Cyber-Physical Systems
• Big Data/Smart Algorithms
• Internet of Things
• Advanced Robotics
• Cloud Technology
• 3D Printing/Additive Manufacturing
• Cyber-Security
Alan Norbury - Siemens DI
Britain’s 4th Industrial Revolution
Revolution or Evolution?
Digitalisationchanges
everything
© Siemens AG 2017
April 2017Page 11 siemens.com
From Yellow Pages … From taxi …
From record store …
New business models in the internet age
are disrupting complete markets
… to ride sharing… to marketplace
… to e-book … to streaming
From bookstore …
© Siemens AG 2017
April 2017Page 12 siemens.com
What is driving the 4th Industrial Revolution?
Security
Speed Flexibility Quality Efficiency
© Siemens AG 2017
April 2017Page 13 siemens.com
Digital transformation impacts all industries
Digital Enterprise
Product design
Productionplanning
Productionengineering
Productionexecution
ServicesProduct designProcess-and plant design
Engineering Operation Services
Industrial Communication
Industrial Security
IndustrialServices
Industrial Software and Automation for discrete industries
Industrial Software and Automation for process industries
Process Industries Discrete Industries
Digitalization of the field level
Digital
Enterprise
Suite
Alan Norbury - Siemens DI
© Siemens AG 2017
April 2017Page 14 siemens.com
The Factory of the Future
Technology is transforming industry
Changing the way
products are made
Advanced
robotics
Additive
manufacturing
Intelligent
automation
Changing the way
products come to life
System of
systems
Intelligent
models
Generative
design
Changing the way
products evolve
Knowledge
automation
Big data
analytics
Cloud
ecosystems
© Siemens AG 2017
April 2017Page 15 siemens.com
Technological forces transforming industry
Advanced
robotics
Additive
manufacturing
Intelligent
automation
System of
systems
Intelligent
models
Generative
design
Knowledge
automation
Big data
analytics
Cloud
ecosystems
Ideation UtilisationRealisation
Manufacturers must embrace the technologies
and transform their business into a digital enterprise
© Siemens AG 2017
April 2017Page 16 siemens.com
Applied across the entire value chain
Ideation UtilisationRealisation
ServicesProduction
execution
Production
engineering
Production
planning
Product
design
© Siemens AG 2017
April 2017Page 17 siemens.com
A common digital thread enables continuous
business transformation
Ideation UtilisationRealisation
ServicesProduction
execution
Production
engineering
Production
planning
Product
design
© Siemens AG 2017
April 2017Page 18 siemens.com
By compressing the innovation lifecycle
Ideation UtilisationRealisation
ServicesProduction
execution
Production
engineering
Production
planning
Product
design
© Siemens AG 2017
April 2017Page 19 siemens.com
Integration and Digitalisation of the Entire Value Chain
Cloud-based, open IoT operating system: MindSphere
Third party applications
Suppliers and logistics
Collaboration platform: Teamcenter
ServicesProduction
execution
Production
engineering
Production
planning
Product
design
© Siemens AG 2017
April 2017Page 20 siemens.com
Create a powerful Digital Twin of the entire value chain
Cloud-based, open IoT operating system: MindSphere
Third party applications
Suppliers and logistics
Collaboration platform: Teamcenter
ServicesProduction
execution
Production
engineering
Production
planning
Product
design
Product
design
Production
planning
Production
engineering
Production
execution
Services
Collaboration platform: Teamcenter
Suppliers and logistics
Third party applications
Cloud-based, open IoT operating system: MindSphere
Product
design
Production
planning
Production
engineering
Production
execution
Services
VIRTUAL
WORLD
REAL
WORLDREAL
WORLD
VIRTUAL
WORLD
© Siemens AG 2017
April 2017Page 21 siemens.com
The digital model always up-to-date and is extended over the entire lifecycle
• Software / Informatics
• Mechanics
• Electrics, Electronics
• Automation, HMI
• Safety, security
• Maintenance
Cyber-physical system (CPS)
Physical production unit Digital model
• Location, identity…
• Status
• SW version
• Interfaces
• …
Contains all information …
+
ServicesProduction
executionProduction
planning
Product
design
Production
engineering
Alan Norbury - Siemens DI
The Factory of the Future
Cyber-Physical Systems – Complete Digital Model
© Siemens AG 2017
April 2017Page 22 siemens.com
Tier 1
Supply Chain
RFID
Alan Norbury - Siemens DI
The Factory of the Future
Mass Customisation – Raw material taking control
© Siemens AG 2017
April 2017Page 23 siemens.com
Integrated value chain with seamless engineering Use of intelligent models
Transparent factories, internally and externally networkedModular, networked, secure automation
Cornerstones of the Digital Enterprise
The Innovation Challenge
© Siemens AG 2017
April 2017Page 24 siemens.com
>50% of the world’s data
was created last year …
but less than 0.5%was analyzed or used
A lot can happen in a year
Amazing transformations
© Siemens AG 2017
April 2017Page 25 siemens.com
Amazing transformations
A lot can happen in a day
5.5 million new “things”
get connected every day,
and 50 billion by 2020
© Siemens AG 2017
April 2017Page 26 siemens.com
The Big Data ChallengeMindSphere – the cloud-based, open operating system for the Internet of Things
MindConnectSecure plug and play connection
of Siemens and third-party products
10010111
01001110
10010111
10010111
10010100
01001110
10010111
10010111
10010111
0100
1001
1001011101
10010100
01001110010011
10010111
100101110010
MindAppsAsset transparency and analytical
insights into machines, plants, fleets
and systems
MindSphereVarious cloud infrastructures:
Public, private or on-premise
MindSphere
© Siemens AG 2017
April 2017Page 27 siemens.com
Skills of the Past
(1978)
Filing
Lathe Work
Drilling
Welding
Sheet Metalwork
Wiring
Soldering
Technical Drawing
Milling
TestingPainting
© Siemens AG 2017
April 2017Page 28 siemens.com
Future Skills
Advancing Technologies Demands New Skills
IoT
Robotics
Big Data
VR
Cloud
Apps
AM/3DP
I4.0
Digitalisation
AR
NDT
Cyber-Security
Gamification
RFID
AI
© Siemens AG 2017
April 2017Page 29 siemens.com
Smart Products , Smart Factories , Smart Supply Chains
Summary
• Infrastructure Industrial Ethernet, wireless, IoT,
sm@rt data, mass customisation
• Virtualisation 3D CAD modelling, simulation,
supply chain data collaboration
• Hybrid Skills for self optimising cyber-physical
manufacturing
Results• Mass Customisation - batch sizes of 1
• Shorter Time to Market – zero prototyping
• Highly Flexible Manufacturing
• 30% increased productivity
Alan Norbury - Siemens DI
Today’s Investments in Digitalisation
Beat Global Competition
© Siemens AG 2017
April 2017Page 30 siemens.com
7 Minutes of Terror
© Siemens AG 2017
April 2017Page 31 siemens.comPage 31
Thank you!
