INDUSTRIALROLLED - KME
Transcript of INDUSTRIALROLLED - KME
E N G I N E E R I N G C O P P E R
S O L U T I O N S
KME
Ger
man
y G
mbH
COPP
ER D
IVIS
ION
[EN
]
CON
NEC
TOR
STRI
PS
INDUSTRIAL
ROLLED
1KME Germany GmbH — Connector strips
KME - The Company
With its production plants in Germany, France, Italy, China and the
USA, KME is one of the world's largest manufacturers of copper and
copper alloy products.
KME offers innovative product solutions tailored to the respective
individual requirements of our customers from the most various
industrial sectors. KME is divided into two corporate divisions –
the COPPER DIVISION and the SPECIAL DIVISION – and has a
worldwide sales network.
The structure of KME into its two divisions provides important
prerequisites for concentrating on the different markets for the
respective product groups. This enables customised solutions to be
developed and exemplary engineering and services to be provided.
The Industrial Rolled Products division specialises in the production
of high-quality copper alloys for connectors, among other things,
and has the optimal conditions to satisfy the requirements of this
dynamic market. As a leading supplier for the automotive and
electrical engineering and electronics industries, KME offers a
broad spectrum of high-tech copper and copper alloy strips of
high production quality. KME has special production facilities,
well qualified staff and, not least, the necessary know-how.
As a group of companies that operates worldwide, KME has
regional sales offices in many countries; an international service
network guarantees efficient customer support. The company’s
own research and development centres in Europe and a quality
management system certified to ISO/TS 16949 provide the
solid basis for innovative products of the highest quality.
2 KME Germany GmbH — Connector strips
Precision strips of copper and copper alloy
Tolerances
Tolerances of strip thickness – blank strips –We offer tolerances of strip thickness in two different qualities and up to a strip width of 660 mm.
Strip thickness in mm
Tolerances of strip thickness in mm
Standard Precision
0.08 – 0.20 ± 0.005 ± 0.004
0.21 – 0.30 ± 0.007 ± 0.005
0.31 – 0.40 ± 0.015 ± 0.006
0.41 – 0.50 ± 0.015 ± 0.008
0.51 – 0.60 ± 0.017 ± 0.010
0.61 – 0.70 ± 0.020 ± 0.010
0.71 – 0.85 ± 0.022 ± 0.012
0.86 – 1.30 ± 0.025 ± 0.015
1.31 – 2.00 ± 0.030 ± 0.020
2.01 – 4.00 ± 0.045 ± 0.025
Tolerances of strip widthFor the width, two qualities are similarly available: standard and precision
Strip thickness in mm
Strip widthin mm
bis 50 50 – 100 101 – 200 201 – 350 351 – 660
0.08 – 1.00 + 0.20 + 0.30 + 0.40 + 0.60 + 1.00
1.01 – 2.00 + 0.30 + 0.40 + 0.50 + 1.00 + 1.50
2.01 – 4.00 + 0.50 + 0.60 + 0.70 + 1.20 + 2.00
Strip thickness in mm
Strip widthin mm
bis 50 50 – 100 101 – 200 201 – 350 351 – 660
0.08 – 1.00 + 0.10 + 0.20 + 0.30 + 0.40 + 0.50
1.01 – 2.00 + 0.20 + 0.20 + 0.40 + 0.60 + 0.70
2.01 – 4.00 + 0.30 + 0.30 + 0.50 + 0.70 + 0.90
1. Bare strips
2. Pre-tinned strips– Hot-diptinned– Electrolyticallytinned
3. Special qualitys– Smallerdimensionaltolerances–Mechanicallystress-relieved–Thermallystress-relieved
4. Supplied forms– Pancakesupto1400mmOD–Drums,traversewoundstripsonwood,plastic orsteeldrums,orflange-lessoncardboard orcoppercore. Drumweight:300–1500kg– Multicoilpacks Overlappingringsareweldedtogetherat
theinnerandouterends. Inthecourse,thematerialisunwound
fromtoptobottomalternatelyfromoutsidetoinsideasoneunit.
Width:15–50mm Thickness:0.15–0.80mm Standardpaletteweight:1800kg– Pre-punchedparts/finishedparts
accordingtocustomerdrawings Punchingfrom50tto300tpressforce Stripthicknessupto5mm Bandwidthupto400mm Cameratechnologyforstripgoodsandindividualparts
KME produces high-quality strips of copper and copper alloy in its plants. An effective quality management system, reproducible production processes, a considerable processing depth and massive production capacities are what enable us to offer customer-oriented deliveries and solutions.
3
4 KME Germany GmbH — Connector strips
Tinned precision strips
Tinned strips Owingtostifferreliabilityrequirements,electro-mechanicalcomponentsareincreasinglymadeofpre-tinnedstrips.Intheautomotiveindustryaboveall,hot-diptinninghasprovenitselfascorrosionprotectionandpreferredcontactsurfacebillionsoftimesover.Specialtinningprocesseshavebeendevelopedinclosecollaborationwiththeprocess-ingindustrythatpermithighertemperatureranges,arewear-resistantandreducematingandun-matingforces.
STOL®Sn28M–tin-silveronthenewmaterialsCuNiSiandCuCrcanbeusedfortemperaturerangesabove130°C.Alllayersarelead-free.Therehasbeennoriskofwhiskerformationinpracticalusefor20years.Thematerialissuitableforsolderingforseveralmonths.
Hot-dip tinning to DIN EN 13148 (RoHS conform)Thickness: 0.15–1.20mmWidth: upto330mmLayers: puretin,tin-silver,thermaltinLayerthicknesses: 0.8– 2µm 1 – 3µm 2 – 4µm 5 – 10µm 10 – 20µm
Electroplating to DIN EN 14436Thickness: 0.4–2.00mmWidth: upto170mm(performedbyKME)
to400(externallyprocured)Layers: SnonCuandSnonNi,
entiresurface,matt,bright,reflow Selectivetinning
400
330
200
100
50
10
0.15 0.80 1.00 1.20 2.00
Strip thickness (mm)
Electrolytic tinning
Hot-dip tinning
Stri
p w
idth
(mm
)
5KME Germany GmbH — Connector strips
Connectors Thetechnicalrequirementsonelectro-mechanicalcomponentshavesteadilyincreasedasaresultofminiaturisation.Propertiessuchasabsenceofstress,closedimensionaltolerancesandsmallfluctuationsinmechanicalcharacteristicsareofgreatimportanceforefficiencyinprocessing.Keyprioritiesfortheuserarefunctionality,reliabilityandappearance.KMEmeetstheserequirementswithabroadspectrumofmaterialsandsurfacefinishes.
Strip thickness (mm)
Stri
p w
idth
(mm
)
1220
700
330
14
10
0.10 0.20 1.20 2.00 3.00 4.00 0.08
1220
700
330
14
10
0.08
6 KME Germany GmbH — Connector strips
Alloy products
* Differences in composition with individual standards
Material KME DIN EN UNS (ASTM) JIS AFNOR BS ISO CEN
Copper
Cu-ETP E-Cu/Cu-ETP C 11000 C 1100 Cu-a1 C 101 Cu-ETP CW004A
Cu-OFE Cu-OFE/- C 10100 C 1011 Cu-c2 C 102 Cu-OFE CW009A
Cu-PHC SE-Cu58/Cu-PHC C 10300 - - - - CW020A
Cu-HCP SE-Cu57/Cu-HCP C 10300 - Cu-c1 C 103 - CW021A
Cu-DLP SW-Cu/Cu-DLP C 12000 C 1201 Cu-b2 - Cu-DLP CW023A
Cu-DHP SF-Cu/Cu-DHP C 12200 C 1220 Cu-b1 C 106 Cu-DHP CW024A
Bronze
CuSn4 CuSn4 C 51100 C 5110 CuSn4p PB 101 CuSn4 CW450K
CuSn5 CuSn5 C 51000 C 5100 – PB 102 CuSn5 CW451K
CuSn6 CuSn6 C 51900 C 5191 CuSn6p PB 103 CuSn6 CW452K
CuSn8 CuSn8 C 52100 C 5210 CuSn9p PB 104 CuSn8 CW453K
STOL®-Alloys
STOL® 75 CuCrSiTi C 18070 – – – – –
STOL® 76 CuNiSi C 19010 – – – CuNi1,5 Si* –
STOL® 76M CuNiSi C 19005 – – – – –
STOL® 78 CuMg C 18665 – – – – –
STOL® 80 CuSn C 14410 – – – – -
STOL® 94 CuNiSi C 70315 – – – – –
STOL® 95 CuCrZr C 18160 – – – – -
STOL® 194 CuFe2P C 19400 C 1940 – – – CW107C
Specialmaterials
C14415* CuSn0,15 C 14415* – – – – CW117C
C15100 CuZr0,1 C 15100 – – – – –
C15500 CuSnMgAg C 15500 – – – – –
C19210 CuFe0,1P C 19210 – – – – –
C42500CuSn3Zn9/
CuSn2Zn10C 42500 – – – – –
C70250 CuNi3Si C 70250 – – – – –
C70600 CuNi10Fe1,5Mn C 70600 – – – – CW352H
7KME Germany GmbH — Connector strips
8 KME Germany GmbH — Connector strips
Wearecommittedtosolvingourcustomers’problems.Forthisreason,wedevelopapplication-orientedsolutionstogetherandconstantlystrivetoimproveourproductsandtheircapabilitiesforfurtherprocessing.
Indealingwithlow-alloyhigh-performancematerials,KMEhasperformedsomepioneeringachievements:•Application-orienteddevelopmentsinthearea
ofmaterialtechnologies•Optimisationofmechanicalandphysicalprop-
ertycombinationsofimportantcopper-basedmaterials
•FurtherdevelopmentoftheCuNiSifamilyofmaterialsthroughtopeeling-resistant,high-strengthmaterialssuchasSTOL®76MandSTOL®94
•Alloysfortheelectro-mobilityindustry asSTOL®75andSTOL®95•Hard,wear-resistanttincoatingswithreduced
matingandun-matingforcessuchas–STOL®Sn13–thermaltin–STOL®Sn28M–tin-silverforincreasedtemperaturerange.
Ourstrengthisfast,practice-orientedrealisation.Asaresult,wearegearedtoshorterandshorterinnovationcycles–byacting,notreacting.
ClosetechnicalcollaborationandmutuallicenseagreementswithJapaneseandAmericanstripmanufacturersseetoglobalavailabilityofourproducts.Modernelectroniccommunicationhelpsusbridgetimezones.Ourwebsiteisgearedtothespecificneedsofdesignersandtechnicians.Individualtaskscanbeprocessedwithtoolssuchasthe“ConnectorDesignBox”.Downloadsofthelatestdatasheetskeepourcustomersconstantlyuptodate.
Visitourwebsiteanddiscoverourusefultoolsat
Alloy Finder
Coil Calculator
Download Centre
Throughcontinuousimprovementinin-plantpro-cessesandinvestmentinmodernqualitysystems,weareabletoidentifypotentialforfaultsatanearlystageandeliminatethemwithsuitablemeas-ures.Wehaveanintegratedqualitymanagementsystemthatcoverstheentireproductionchain:fromthemetallicchargeinthefoundrytothefin-ishedproduct.
Continuouslymonitoredandelectronicallycon-trolledproductionstagesaswellastheuseofmodernrollingandannealingtechnologiesarecharacteristicofaproductionprocessthatena-blesustosatisfytheindividualrequirementsofourcustomers.CertificationtoISO/TS16949anditsannualrenewalareevidenceofoursuccessfulwork.
Ahighlevelofqualityawarenessistypicalofeverypartofthecompanyandisalsoreflectedinasimilarlyhighlevelofenvironmentalresponsibility.ReconcilingeconomyandecologyinameaningfulwayisoneoftheprimarytaskstackledintheKMEGroup.
Quality management Service
www.kme.com/en/copper-division/industrial-rolled
9
Sales
ChinaKME Metals (Shanghai) Trading Ltd.Room2869,HuaihaiPlaza,1045MiddleHuaiHaiRoadXuhuiDistrict,200031SHANGHAIP.R.CHINAFon+862133254169Fax [email protected]
FranceKME Rolled France S.A.S.13bis,ruedel’HôteldeVille92411COURBEVOIECEDEXFRANCEFon+33381889330industrial-rolled-france@kme.com
PolandKME Polska Sp. z o.o.ul.WszystkichŚwiętych1132-650KĘ[email protected]
SpainKME Spain S.A.U.CtraSabadellMollet,km5Sta.PerpètuadeMogoda08130BARCELONASPAINFon+34935747090Fax+34935747091info-iberica@kme.com
SwitzerlandKME (Suisse) SAStaffelstraße108045ZÜRICHSWITZERLANDFon+41433882000Fax [email protected]
UnitedKingdomKME UKDivision of KME Yorkshire LimitedSevernHouse,PrescottDriveWarndonBusinessParkWORCESTERWR49NEUNITEDKINGDOMFon+441905751800Fax+441905751801info@kme-uk.com
USAKME America Inc.1000JorieBoulevard,Suite111OAKBROOK,ILLINOIS60523USAFon+1630990-2025Fax+1630990-0258sales@kmeamerica.com
Indu
stri
al R
olle
dKME Germany GmbH & Co. KGP.O.Box332049023OSNABRÜCKKlosterstraße2949074OSNABRÜCKDEUTSCHLANDFon+49(0)[email protected]
KME Italy SpAViadellaRepubblica,25755052FornacidieBarga(LU)ITALIENFon +3905837011Fax +390583709623www.kme.com
KME Mansfeld GmbHLichtlöcherberg4006333HettstedtDEUTSCHLANDFon +49347689-0Fax [email protected]
E N G I N E E R I N G C O P P E R S O L U T I O N S
Further information:
WWW.KME.COM
® = re
gist
ered
trad
emar
k
Use
of p
rodu
cts h
erei
n im
plie
s a c
aref
ul a
sses
smen
t of i
ts in
tend
ed p
urpo
se, a
s wel
l as e
nviro
nmen
tal a
nd
oper
atin
g co
nditi
ons w
here
pro
duct
is to
be
put i
n. S
uch
asse
ssm
ent i
s to
be c
arrie
d ou
t by
skill
ed te
chni
-ci
ans a
t a p
lann
ing
stag
e. K
ME
assu
mes
no
oblig
atio
n or
liab
ility
in c
onne
ctio
n to
any
use
of i
ts p
rodu
cts
not i
n ac
cord
ance
to a
bove
reco
mm
enda
tions
.
We
rese
rve
the
right
to m
ake
chan
ges i
n ke
epin
g w
ith te
chni
cal d
evel
opm
ents
or i
mpr
ovem
ents
to o
ur p
rod-
ucts
. Ow
ing
to li
mita
tions
in p
rintin
g te
chno
logy
, the
col
ors r
epro
duce
d in
this
bro
chur
e sh
ould
be
rega
rded
as
app
roxi
mat
e.
1219
.000
.010
8
KME Germany GmbH Industrial RolledP.O. Box 33 20 49023 Osnabrück Klosterstrasse 29 49074 Osnabrück GERMANYT +49 541 321-0 [email protected] [email protected] www.kme.com
KME Mansfeld GmbH Lichtlöcherberg 40 06333 Hettstedt GERMANYT +49 3476 89-0 T +49 3476 89-2090 [email protected] www.kme.com
KME Italy SpA Via della Repubblica, 257 55052 Fornaci die Barga (LU) ITALYT +39 0583 7011 F +39 0583 709 623 www.kme.com
IND
US
TR
IAL
RO
LL
ED