Industrialization of the IBA Synchrocyclotron...Protect, Enhance and Save Lives Industrialization of...
Transcript of Industrialization of the IBA Synchrocyclotron...Protect, Enhance and Save Lives Industrialization of...
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Industrialization of the IBA Synchrocyclotron
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Th. Colmant, E. Forton, S. Henrotin, W. Kleeven, Y. Paradis, S. Quets, I. Scheppers, J. Van de Walle, P. Verbruggen
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Content
Timeline and propertiesCurrent production status IBA gate process and deliverables for industrializationUpdate on facilities
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Timeline and PropertiesA quick reminder
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Proteus One®
30.4m x 12.8m
CGTR Synchrocyclotron
30425
12840
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Early 2008 Preliminary studiesMay 2009 Workshop to define the acceleratorSept 2009 M0, official kick-off of the dev. projectDec 2009 SCC manufacturer selectionAug 2011 Delivery of magnet yoke at IBAFeb 2012 Delivery of superconducting coil at IBAMay 2012 Superconducting coil at nominal currentDec 2012 RF System runningMar 2013 Magnetic field mappingAug 2013 Extracted beamApr 2014 Rigging in NiceJuly 2015 FDA approvalSep 2016 1st patient treated in Nice (on Wednesday)
Timeline
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The IBA Synchrocyclotron in a few numbers
NB: refer also to P. Verbruggen’s talk at ECPM 2012 ”Development of the new IBA S2C2”for beam properties, refer also to J. Van de Walle’s talk, this conference
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Overall weight ~50 T (41.5 T iron weight)
Overall diameter 2.5 m
Magnetic field 5.7 T (inj.)5.1 T (extr.)
Operating current ~650 A
SC Coils NbTi, Dry-cooled (4 RDK415)
Designed for 61 A/mm² @6.1T
Nominal beam energy 230 MeV
Pulse repetition rate 1000 Hz
Pulse duration ~10 µs
RF frequency range 60–90 MHz
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In the production pipe todayR&D and Manuf. working together
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Production status – updated
Beta unit treating first patient in Nice #2 being installed in Beaumont, beam on degrader #3 beam-tested #4-5-6 assembled, some moved to vault for beam tests #7 being assembled in LLNProduction plans/rough planning up to #36
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Huge challenge in production and installation ramp-up
R&D leadsMSC helps
MSC leadsR&D helps
Indus (MKI)
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A few facets of the remaining challenge
Staffing (400 persons WW this year) Training (and safety) « industrialization » Work instructions standardization
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IndustrializationProgram approach and Gate process
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Consolidated approach, not only accelerator
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Product
Product
InstallService Manuf.
Finance
Clinical Regulatory
R&DCoordination
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Product lifecycle at IBA
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R&D development phases
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R&D specific cycle
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Development phase
F0Feature development kick offUser Requirements Baselined
F1Feature System Requirements Baselined
F2Feature System Architecture Defined & Component Requirements Baselined
F2CFeature Component Architecture Defined
F2F
Feature Ready for Verification in Factory
F2SFeature Ready for Verification on Site
F2R Feature Ready for Regulatory
F3Feature Ready for Acceptance
F4 End of feature development
Verification in Factory phase
Verification on Site phase
S2C2 MKIS2C2 MKII
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What does it mean in practice?
S2C2 roadmap in coordination with product roadmap
Machines produced so far are real MSC-R&D collaborationDeliverables for industrialization
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So, where are we now?As far as gate process and other initiatives are concerned
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« F4 » gate will take place this September
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Bill of Material Impact analysis « Get technology » training Operation and installationteams feedbacks
Architecture doc. FMECA SW maintenance training Monitoring interfacesInterfaces doc. FSE training plan REX on planning, costs
and risksField replacement units tagged in BOM + procedures
Risk analysis L1 theoretical training
Change Configurable Items - tagged in BOM + procedures
Test plan and protocols(TPO/FAT/SAT)
L2 theoretical training
Validation Matrix Hands-on trainingMaintenances procedures
R&D-lead collaboration with PT Services and MSCSeveral categories: product definition, knowledge transfer…
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Small steps: optimizing current scheme
Production ramp up is ambitious, so we’re gearing up…Work organization in the assembly hall « 5S » project to standardize the work areas, vault equipment
Going faster in production: MOP & TUP sessions Extraction test benches, commissioning studies
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… And where are we going to?Big steps:
Even more capacity, digitizing the factory…
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The IBA « Campus » in Louvain-la-Neuve, Belgium…
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… Is getting biggerand bigger…
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With a new vault…
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Breaking ground: this Monday
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…And an additional Facility
New warehouse and new assembly hall dedicated to S2C2
Designed bearing IBA’s sustainability program in mind
Breaking ground in 2017 - Operational in 201822
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New Factory: 6000+ m²
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The IBA « Campus » in Louvain-la-Neuve, Belgium…
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… And even bigger…
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Summary
First patient treated in Nice this weekSynchrocyclotron will pass « F4 » gate this september Program, integrated approach
R&D - MSC – PT services working together on ramp-up New vault New factory
NB: same approach is being adapted and applied to the Cyclone Kiube
IBA is also implementing new CSR policy to keep its DNA and find the best equilibrium possible between its profitability, itsemployee well-being, the society and the environment
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Thank You