DIT5018/DIT5028/DIT5038 INDUSTRIAL TRAINING BRIEFING Trimester: 1 - 2012/2013 Date: 6/4/2012 1.
INDUSTRIAL TRAINING BRIEFING
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Transcript of INDUSTRIAL TRAINING BRIEFING
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INDUSTRIAL TRAINING INDUSTRIAL TRAINING BRIEFINGBRIEFING
BHARAT PUMPS & COMPRESSORS LTD
By
Mritunjay YadavM110066EE
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INTRODUCTION INTRODUCTION
A Public Sector Undertaking under the control of Ministry of Heavy Industries & Public Enterprises, Govt. of India.
BPCL was incorporate in 1970. BPCL is a Mini Navratna Company.
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Details of all the employees are maintained Details of all the employees are maintained by companyby company
Designation Strength
Executive 188
Supervisor 58
Non Executive 810
TOTAL 1056
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PROFIT & LOSS ACCOUNT FOR THE YEAR PROFIT & LOSS ACCOUNT FOR THE YEAR ENDED 31ST MARCH,2011 (in Lacs)ENDED 31ST MARCH,2011 (in Lacs)
Turnover (Net) 20801.47
Expenditure 18899.34
Profit before Tax and Prior Period Adjustment 1926.60
Profit after Tax 1120.78
Balance of PROFIT carried to Balance Sheet 5768.98
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Products:Products:
1: Pumps and CompressorsCentrifugal PumpsPumps for Application in Power Plants.Reciprocating Piston and Plunger Pumps.Reciprocating Compressors.
2: Gas cylinders
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Gas CylindersHigh Pressure Seamless Industrial Gas Cylinders.Welded Cylinders.Cylinders in Cascade for Storage of Compressed Natural
Gas (CNG)
Maximum Pressure 400 kg/cm2
Maximum Capacity 110 Litres.
Fluids Handled Oxygen, Nitrogen, Hydrogen, Argon, Air, Helium, Carbon Di-Oxide, Nitrous Oxide, Acetylene, Ammonia, Chlorine,
Freon, LPG, Compressed Natural
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Sample enter
Bottom Forming
Doming
Gas Cylinder plant
Neck Formation
Heat Treatment
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Machine Operation
End
Hydro Test
Air Leakage Testing
Painting
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COLOR CODING COLOR CODING
GAS COLOR
Oxygen black
Carbon dioxide black (neck) + white (body)
Hydrogen Red
Air green
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Hot spinning Machine EN 500Hot spinning Machine EN 500
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Some of the outstanding features of EN 500 include:
Fully integrated induction heating furnace with automatic load and unload
Integral loading and unloading tables for easy and fast load and unload.
Machine center line aligned with induction heater coil transfer line to optimize auxiliary times
Simple and very efficient loading and transfer Servo CNC controlled transfer and loading system Energy fail-free high force work-piece clamping system with
normally closed gas cylinders for work safety
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Centrifugal PumpsCentrifugal Pumps
Maximum Power 2500 KW
Maximum Pressure 140 kg/cm2
Maximum Capacity 12,000 M3/Hr
Fluids Handled Demineralised water, Sea water, Hydrocarbons, Naphtha, LPG, Carbonate Solution, Boiler Feed Water, Benfield solution, Alkaline and Acidic
Solution, Ammonia liquor and slurry
A centrifugal pump adds kinetic energy to a fluid by means of fast-rotating impellers. Its accelerated velocity is converted into pressure head by exiting into the diffuser for discharge
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DESIGN ASPECTS OF CENTRIFUGAL DESIGN ASPECTS OF CENTRIFUGAL PUMPSPUMPS
•Pump casing •Lower half casing •Rotating elements•Top half casing •Impellers
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Reciprocating PumpsReciprocating Pumps
Maximum Power 1700 HP
Maximum Pressure 675 kg/cm2
Maximum Capacity 315 M3/Hr
Fluids Handled Drilling Mud, Cementing Slurry, Crude Oil steam, Condensate, Heavy Water, Fatty
Acids, Ammonia Carbonate, Liquid Ammonia, Water Injection
• utilizes a crankshaft-connecting rod mechanism identical to internal combustion engines.
• The crankshaft-connecting rod mechanism converts the rotary movement of the crankshaft to a reciprocating linear movement of plungers or pistons.
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Reciprocating PumpsReciprocating Pumps
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Reciprocating CompressorsReciprocating Compressors
Maximum Power 4,000 KW
Maximum Pressure 450 kg/cm2
Maximum Capacity 70,000 NM3/Hr
Fluids Handled Air, Nitrogen, Oxygen, Carbon Di-Oxide, Hydrocarbons, Ammonia, Synthesis Gas, Hydrogen
Sulphate, Coal Gas etc.
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MACHINES IN PUMP AND COMPRESSOR PLANT
Vertical Boring Machine (BV -2500)Plano Milling (Pm-1600)Horizontal Borer (Bft-125)Cylindrical Grinder (Bua-630)Radial DrillHonning MachineCentre Lathe (Nh22)Horizontal Milling Machine
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Energy analysis :Energy analysis : Contracted demand – 2000 Tariff –HV2 current max demand -1156 Last month -1696 Last month energy – 309960.00
Demand charge
1680 230 kVA/mth 386400
TOD-1(22-06) Energy charges 31860 4.25 kVA/h 135564.30
TOD-2(06-17) Energy charges 182700.00 4.60 kVA/h 840420.00
TOD-3(17-22) Energy charges 51900.00 5.29 kVA/h 274551.00
1636935.00
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POWER FACTOR 0.91 Misclleneous charges = 21826 (ELECTRICITY DUTY) Total = 1658762.10 Rs
Bill for FEB 2012 Contracted demand – 2000 Tariff –HV2 current max demand -1495.620 Last month -1696 Last month energy – 309960.00
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Demand charge 1740 230 kVA/mth 400200.00
TOD-1(22-06) Energy charges 47280.00 4.25 kVA/h 201176.30
TOD-2(06-17) Energy charges 224640.00 4.60 kVA/h 1033344.00
TOD-3(17-22) Energy charges 95280.00 5.29 kVA/h 504031.20
2138751.00
• Power factor = 0.889• Miscellaneous charges = 29408 (Electricity Duty)• Total = 2168160.00 Rs
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CUSTOMER OF BPCL :CUSTOMER OF BPCL :
Oil & Natural Gas Commission. Indian Oil Corporation. Hindustan Petroleum Corporation. Fertilizer Corporation of India Ltd. Indian Farmers Fertilizer Corporation. Gas Authority of India Ltd. Indian Petro-Chemicals Ltd. Madras Refineries Ltd. Oil India Ltd.
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BRANCHES OF BPCLBRANCHES OF BPCL
Its manufacturing unit is at Allahabad only. But it has 6 more branches at-DelhiMumbaiKolkataChennaiDibrugarh (Assam)Baroda (Gujrat)
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OBSERVATION & SUGGESTIONOBSERVATION & SUGGESTION
OBSERVATION
Very few Export - Orders are there .Lack of Aggressive marketing is thereDelivery performance of BPCL is very poorHuge Time – Lag in procurement of raw materials
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SUGGESTIONS:SUGGESTIONS:
BPCL- should have export division.Better IT networking and communicationTraining and development should be considered.Research and development programmes should be
initiated.BPCL should make list of fast moving equipments.Better medical facilities should be provided inside the
campus.
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Thank Thank YouYou